Batch automatic shaper

Abstract

The utility model discloses a kind of batch automatic shaping machines, it is related to workpiece shaping technical field, including base, vibration disc and lower mould are fixedly installed on base, oil cylinder is fixedly installed on lower mould upper side, upper mould is fixedly installed on the output end of oil cylinder, one side of lower mould is equipped with handling module, first servo sliding table is fixedly installed on base, feeding frame is fixedly installed on the sliding block of first servo sliding table, feeding rail is installed between feeding frame and vibration disc, buffer seat is installed between feeding frame and lower mould, storage mechanism is fixedly installed on the side of base, guide chute is installed on the upper side of storage mechanism, handling module includes second servo sliding table fixedly installed on base.The batch automatic shaping machine, handling module can handle workpiece and be moved to buffer seat, lower mould and material box in turn, to shape workpiece automatically, and alarm will alarm when material box is filled with workpiece, prompting worker to replace material box in time.

Description

Technical Field

[0001] This utility model relates to the field of workpiece shaping technology, specifically a batch automatic shaping machine. Background Technology

[0002] A shaping machine is a type of mechanical equipment widely used in industrial manufacturing. Its core function is to perform plastic processing or precision shaping on workpieces or products made of materials such as metal and plastic. By applying enormous pressure, it can produce permanent shape changes, dimensional calibrations, or performance improvements.

[0003] In the prior art, patent announcement number CN222569889U discloses a cutting and shaping machine, including an upper cutter, a lower cutter, a guide rail, and a first upright plate; the guide rail is disposed on the first upright plate, the upper cutter is connected to the guide rail, and the lower cutter is below the upper cutter; the shaping mechanism includes an upper shaping block, a lower shaping block, a guide post, and a second upright plate.

[0004] During the shaping process, workers need to feed the workpieces one by one into the machine for shaping. Furthermore, after the shaping process is completed, workers still need to perform subsequent section division and sorting of the workpieces. Because these steps all require manual intervention, the entire shaping process is relatively slow and inefficient, making it difficult to meet the needs of large-scale production. Therefore, a batch automatic shaping machine is proposed. Utility Model Content

[0005] The purpose of this invention is to provide a batch automatic shaping machine to solve the problems in the prior art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a batch automatic shaping machine, comprising a base, on which a vibratory feeder and a lower mold are fixedly mounted, a hydraulic cylinder is fixedly mounted above the lower mold, an upper mold is fixedly mounted at the output end of the hydraulic cylinder, a conveying module is provided on one side of the lower mold, a first servo slide is fixedly mounted on the base, a feeding rack is fixedly mounted on the slider of the first servo slide, a feeding rail is installed between the feeding rack and the vibratory feeder, a buffer seat is installed between the feeding rack and the lower mold, a storage mechanism is fixedly mounted on one side of the base, and a guide groove is installed above the storage mechanism.

[0007] Preferably, the handling module includes a second servo slide fixedly mounted on a base, a slide block slidably mounted on the second servo slide, a positioning plate fixedly mounted on the slide block, a handling frame slidably mounted on the positioning plate, a clamp fixedly mounted on the handling frame, a cylinder fixedly mounted on the positioning plate, and the output end of the cylinder fixedly mounted on the handling frame.

[0008] Preferably, the positioning plate is provided with a slide rail, the transport frame is slidably mounted on the positioning plate via the slide rail, four sets of clamps are fixedly mounted on the bottom of the transport frame, and two clamps are grouped together and fixed on the front and rear sides of the transport frame respectively, and the positioning plate is slidably mounted on the second servo slide via a slide block.

[0009] Preferably, the feeding rack is movably mounted at the end of the feeding rail via a first servo slide.

[0010] Preferably, the storage mechanism includes a housing fixedly installed on one side of the base. A micro switch and a positioning sleeve are fixedly installed at the bottom of the housing. An adjusting screw is threaded onto the bottom of the positioning sleeve. An adjusting plate is rotatably installed on the adjusting screw. A support spring is provided inside the positioning sleeve. A top rod is movably installed inside the positioning sleeve. A support plate is fixedly installed at the upper end of the top rod. A material box is placed on the support plate.

[0011] Preferably, the bottom of the mechanism housing has a through hole, through which the top rod extends into the mechanism housing.

[0012] Preferably, the positioning sleeve has a threaded hole at its bottom, and the adjusting screw is installed on the positioning sleeve through the threaded hole.

[0013] Preferably, one end of the support spring is connected to the adjusting plate, and the other end of the support spring is connected to the top rod. The support plate is movably installed in the mechanism housing via the top rod.

[0014] Compared with the prior art, the beneficial effects of this utility model are: 1. In this application, when the workpiece is transferred to the feeding rack, the second servo slide can drive the transport frame to move forward and backward, while the cylinder can drive the transport frame to move up and down, thereby enabling the fixture to grasp the workpiece and sequentially transfer it to the buffer seat, the lower mold, and the material box. When the workpiece is transferred to the lower mold, the upper mold can be driven downward by the hydraulic cylinder to perform a punching operation on the edge of the workpiece, thereby realizing the automatic shaping of the workpiece.

[0015] 2. In this application, the shaped workpieces will be conveyed into the material box. As the number of workpieces in the material box increases, the support spring will be compressed, which will cause the push rod to move downward. After the push rod moves downward, it will drive the pallet to move downward synchronously. When the material box is full of workpieces, the pallet will trigger a micro switch, causing the alarm to sound an alarm signal to remind the worker to replace the material box in time. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the handling module of this utility model; Figure 3 This is a partial structural schematic diagram of the present invention; Figure 4 This is a schematic diagram of the storage mechanism of this utility model; Figure 5 This utility model Figure 4 Enlarged view of point A in the middle.

[0017] The diagram shows the following components: 1. Base; 2. Vibratory feeder; 201. Feeding rail; 202. First servo slide; 203. Buffer seat; 204. Feeding rack; 3. Hydraulic cylinder; 4. Upper mold; 5. Lower mold; 6. Handling module; 601. Second servo slide; 602. Slide slider; 603. Cylinder; 604. Handling rack; 605. Fixture; 606. Positioning plate; 7. Storage mechanism; 701. Mechanism housing; 702. Material box; 703. Support plate; 704. Micro switch; 705. Push rod; 706. Positioning sleeve; 707. Adjusting screw; 708. Support spring; 709. Adjusting plate; 8. Guide slide. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Example 1: As Figure 1 and Figure 3 As shown, this utility model provides a technical solution for a batch automatic shaping machine, including a base 1, a vibratory platen 2 and a lower mold 5 fixedly installed on the base 1, a hydraulic cylinder 3 fixedly installed above the lower mold 5, an upper mold 4 fixedly installed at the output end of the hydraulic cylinder 3, a conveying module 6 provided on one side of the lower mold 5, a first servo slide 202 fixedly installed on the base 1, a feeding rack 204 fixedly installed on the slider of the first servo slide 202, a feeding rail 201 installed between the feeding rack 204 and the vibratory platen 2, a buffer seat 203 installed between the feeding rack 204 and the lower mold 5, a storage mechanism 7 fixedly installed on one side of the base 1, and a guide groove 8 installed above the storage mechanism 7.

[0020] Specifically, the workpiece output by the vibratory feeder 2 moves forward along the feeding rail 201. The first servo slide 202 can drive the feeding rack 204 to move left and right, so that the workpiece on the feeding rail 201 moves to the feeding rack 204. The hydraulic cylinder 3 can drive the upper mold 4 to move downward, thereby punching the edge of the workpiece.

[0021] Example 2: Figure 1 , Figure 2 and Figure 4 As shown, the transport module 6 includes a second servo slide 601 fixedly mounted on the base 1. A slide block 602 is slidably mounted on the second servo slide 601. A positioning plate 606 is fixedly mounted on the slide block 602. A transport frame 604 is slidably mounted on the positioning plate 606. A clamp 605 is fixedly mounted on the transport frame 604. A cylinder 603 is fixedly mounted on the positioning plate 606. The output end of the cylinder 603 is fixedly mounted on the transport frame 604. A slide rail is provided on the positioning plate 606. The transport frame 604 is slidably mounted on the positioning plate 606 via the slide rail. Four sets of clamps 605 are fixedly mounted on the bottom of the transport frame 604, and two clamps 605 form a group, which are respectively fixed on the front and rear sides of the transport frame 604.

[0022] Specifically, when the workpiece is moved onto the feed rack 204, the transport rack 604 can be smoothly moved forward and backward under the precise control of the second servo slide 601. Simultaneously, the coordinated action of the cylinder 603 enables the transport rack 604 to move flexibly up and down. This multi-dimensional motion control ensures that the fixture 605 can accurately clamp the workpiece and move it sequentially into the buffer seat 203, the lower mold 5, and the material box 702 according to a preset path. When the workpiece is accurately placed into the lower mold 5, the driving action of the hydraulic cylinder 3 enables the upper mold 4 to move downward stably and powerfully, thereby performing precise punching operations on the edges of the workpiece and automatically shaping it.

[0023] Example 3: Figure 3 , Figure 4 and Figure 5 As shown, the storage mechanism 7 includes a mechanism housing 701 fixedly installed on one side of the base 1. A micro switch 704 and a positioning sleeve 706 are fixedly installed at the bottom of the mechanism housing 701. An adjusting screw 707 is threadedly installed at the bottom of the positioning sleeve 706. An adjusting plate 709 is rotatably installed on the adjusting screw 707. A support spring 708 is provided inside the positioning sleeve 706. A push rod 705 is movably installed inside the positioning sleeve 706. A support plate 703 is fixedly installed at the upper end of the push rod 705. A material box 702 is placed on the support plate 703. The micro switch 704 is connected to the power cord of the alarm.

[0024] Specifically, the shaped workpieces are fed into the material box 702. As the number of workpieces inside the material box 702 gradually increases, the bottom support spring 708 begins to bear increasing pressure and is gradually compressed. This compressive force is transmitted to the push rod 705, causing it to move downwards under pressure. The downward movement of the push rod 705 drives the connected support plate 703 to move downwards as well. When the workpieces in the material box 702 accumulate to a certain level, reaching its maximum capacity, the support plate 703 will press down further, eventually pressing down the micro switch 704 located at the bottom. Once the micro switch 704 is pressed down, it immediately triggers an alarm, emitting a clear alarm sound to remind the operators on site that the material box 702 is full and needs to be replaced in time to ensure the continuity and safety of the production process.

[0025] Working principle: The workpiece output by the vibratory feeder 2 moves forward along the feeding rail 201. The first servo slide 202 can drive the feeding rack 204 to move left and right, so that the workpiece on the feeding rail 201 moves to the feeding rack 204. When the workpiece moves to the feeding rack 204, the second servo slide 601 can drive the transport rack 604 to move back and forth, and the cylinder 603 can drive the transport rack 604 to move up and down, so that the clamp 605 picks up the workpiece and moves it sequentially into the buffer seat 203, the lower mold 5 and the material box 702. When the workpiece moves into the lower mold 5, the hydraulic cylinder 3 can drive the upper mold 4 to move downward, thereby punching the edge of the workpiece and automatically shaping the workpiece. After shaping, the workpieces are conveyed into the material box 702. As the number of workpieces in the material box 702 increases, the support spring 708 is compressed, causing the push rod 705 to move downward. After the push rod 705 moves downward, it will drive the tray 703 to move downward. When the material box 702 is full of workpieces, the tray 703 will press down the micro switch 704, causing the alarm to sound and reminding the worker to replace the material box 702 in time.

[0026] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A batch automatic shaping machine, comprising a base (1), on which a vibratory plate (2) and a lower mold (5) are fixedly mounted, and above the lower mold (5) a hydraulic cylinder (3) is fixedly mounted, and at the output end of the hydraulic cylinder (3) an upper mold (4) is fixedly mounted, characterized in that: A conveying module (6) is provided on one side of the lower mold (5). A first servo slide (202) is fixedly installed on the base (1). A feeding rack (204) is fixedly installed on the slider of the first servo slide (202). A feeding rail (201) is installed between the feeding rack (204) and the vibratory plate (2). A buffer seat (203) is installed between the feeding rack (204) and the lower mold (5). A storage mechanism (7) is fixedly installed on one side of the base (1). A guide groove (8) is installed above the storage mechanism (7).

2. The batch automatic shaping machine according to claim 1, characterized in that: The transport module (6) includes a second servo slide (601) fixedly mounted on the base (1), a slide block (602) slidably mounted on the second servo slide (601), a positioning plate (606) fixedly mounted on the slide block (602), a transport frame (604) slidably mounted on the positioning plate (606), a clamp (605) fixedly mounted on the transport frame (604), a cylinder (603) fixedly mounted on the positioning plate (606), and the output end of the cylinder (603) fixedly mounted on the transport frame (604).

3. The batch automatic shaping machine according to claim 2, characterized in that: The positioning plate (606) is provided with a slide rail. The transport frame (604) is slidably installed on the positioning plate (606) via the slide rail. Four sets of clamps (605) are fixedly installed at the bottom of the transport frame (604), and two clamps (605) are a group, respectively fixed on the front and rear sides of the transport frame (604). The positioning plate (606) is slidably installed on the second servo slide (601) via the slide block slider (602).

4. The batch automatic shaping machine according to claim 3, characterized in that: The feeding rack (204) is movably mounted at the end of the feeding rail (201) via the first servo slide (202).

5. A batch automatic shaping machine according to claim 4, characterized in that: The storage mechanism (7) includes a mechanism housing (701) fixedly installed on one side of the base (1). A micro switch (704) and a positioning sleeve (706) are fixedly installed at the bottom of the mechanism housing (701). An adjusting screw (707) is threadedly installed at the bottom of the positioning sleeve (706). An adjusting plate (709) is rotatably installed on the adjusting screw (707). A support spring (708) is provided inside the positioning sleeve (706). A top rod (705) is movably installed inside the positioning sleeve (706). A support plate (703) is fixedly installed at the upper end of the top rod (705). A material box (702) is placed on the support plate (703).

6. The batch automatic shaping machine according to claim 5, characterized in that: The bottom of the housing (701) of the mechanism is provided with a through hole, and the top rod (705) extends into the housing (701) through the through hole.

7. A batch automatic shaping machine according to claim 6, characterized in that: The positioning sleeve (706) has a threaded hole at its bottom, and the adjusting screw (707) is installed on the positioning sleeve (706) through the threaded hole.

8. A batch automatic shaping machine according to claim 7, characterized in that: One end of the support spring (708) is connected to the adjusting plate (709), and the other end of the support spring (708) is connected to the top rod (705). The support plate (703) is movably installed in the mechanism housing (701) through the top rod (705).

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