A casting mold for a machine tool base

CN224642284UActive Publication Date: 2026-08-18WUHU HONGXIANG MOLD CO LTD
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Patent Information

Application Number
CN202522002119.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-17
Publication Date
2026-08-18
Estimated Expiration
2035-09-17

AI Technical Summary

Technical Problem

[0003]上述铸件模具在进行浇铸过程中会通过冷却结构进行降温,从而提高生产效率以及铸件质量,冷却一般通过开设的孔槽进行风冷或水冷,但是风冷效率低,而水冷的话,冷却管道难以匹配复杂模具结构,导致局部过热或过冷‌,容易出现受热不均的问题,严重的情况下甚至会出现模具与铸件损坏的问题;因此,针对上述问题提出一种机床底座加工用铸件模具

Benefits of technology

1.本实用新型通过进液管将冷却液送入边框内部,随着冷却液的持续输入,对边框产生压力,使边框垂直下降,此时,冷却液通过均匀分布的若干个导液槽进入冷却槽内部,通过环绕在砂箱内侧的冷却槽进行冷却液的引导,冷却液流过冷却槽时,将铸件散发的高温带走,起到降温效果,当冷却液流动至冷却槽底部后,通过出液管将冷却液排出,本申请通过设置均流组件,使冷却液从不同方向同步均匀地流入模具内部,减少模具受热不均的问题,从而保证模具的使用寿命与铸件质量;

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Abstract

The utility model belongs to lathe base casting processing technical field, concretely is a kind of casting mould for lathe base machining, including symmetrically arranged lower mould and upper mould, the outside of lower mould and the outside of upper mould are all fixedly connected with frame, the inside of lower mould and the inside of upper mould are all fixedly connected with sand box, and the inside of lower mould and the inside of upper mould are all set with cooling tank in spiral shape, and cooling tank is located sand box outside, and one end of frame is fixedly connected with liquid inlet pipe on top surface, the application is evenly flowed into mould inside by setting uniform flow subassembly from different direction synchronously, reduce the problem that mould is unevenly heated, to ensure the service life of mould and casting quality, set sealing assembly, can guarantee the normal transportation of cooling liquid, can also automatically seal processing to cooling pipe groove in idle state, reduce the problem of external dust penetration pollution, further prolong the service life of mould.
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Description

Technical Field

[0001] This utility model relates to the field of machine tool base casting processing technology, specifically a casting mold for machine tool base processing. Background Technology

[0002] The machine tool base is one of the basic components of CNC machine tools. Currently, the machine tool base is mainly processed by casting. With the improvement of casting technology, the iron mold sand casting process has begun to be widely used in the casting process of machine tool bases. It is a casting process that combines the advantages of metal mold casting and sand casting, forming a mold by covering the inner cavity of the metal mold with a thin layer of molding sand.

[0003] The aforementioned casting molds are cooled by a cooling structure during the casting process to improve production efficiency and casting quality. Cooling is generally achieved through air cooling or water cooling via slots. However, air cooling is inefficient, and water cooling is difficult to match with complex mold structures, leading to localized overheating or overcooling and uneven heating. In severe cases, this can even result in damage to the mold and casting. Therefore, a casting mold for machining machine tool bases is proposed to address these issues. Utility Model Content

[0004] To overcome the shortcomings of existing technologies, casting molds are cooled by cooling structures during the casting process to improve production efficiency and casting quality. Cooling is generally achieved through air cooling or water cooling via slots. However, air cooling is inefficient, and water cooling is difficult to match with complex mold structures, leading to localized overheating or undercooling and uneven heating. In severe cases, it can even damage the mold and the casting. This utility model proposes a casting mold for machining machine tool bases.

[0005] The technical solution adopted by this utility model to solve its technical problem is: the casting mold for machining machine tool base according to this utility model includes a lower mold and an upper mold arranged symmetrically. The outer side of the lower mold and the outer side of the upper mold are both fixedly connected with a frame. The inner side of the lower mold and the inner side of the upper mold are both fixedly connected with a sand box. The interior of the lower mold and the interior of the upper mold are both provided with a spirally arranged cooling groove, and the cooling groove is located outside the sand box. One end of the frame is fixedly connected to the top surface with a liquid inlet pipe. One end of the liquid inlet pipe is provided with a sealing mechanism on the inner side. Two limiting blocks are fixedly connected inside the frame. A support plate is slidably connected to the opposite surfaces of the two pairs of limiting blocks in the center. Several liquid guiding grooves are opened on the inner side of the frame.

[0006] Preferably, the sealing mechanism includes a set of sealing blocks, one end of which has a pressure groove, and both sides of the sealing blocks are fixedly connected to sliders, one end of which is fixedly connected to a sealing spring.

[0007] Preferably, the top of the cooling tank has several input terminals, and the bottom of the cooling tank is fixedly connected to one end with a liquid outlet pipe. The input terminals at the top of the cooling tank are adapted to the liquid guide groove on the inner side of the frame.

[0008] Preferably, the side of the support plate is fitted with the liquid guiding groove, and a number of support springs are fixedly connected to the bottom of the support plate, with the end of the support spring away from the support plate being fixedly connected to the inner surface of the frame.

[0009] Preferably, the sealing block is located inside the liquid inlet pipe and is slidably connected to the liquid inlet pipe. Several sealing blocks are arranged in a ring array, and the sides of two adjacent sealing blocks are in contact. The pressure groove is arranged in an inclined shape.

[0010] Preferably, the top surface of the upper mold is fixedly connected to a feed port, and the feed port is fixedly connected to a sand box inside the upper mold.

[0011] The advantages of this utility model are: 1. This utility model delivers coolant into the frame through an inlet pipe. As the coolant is continuously supplied, pressure is applied to the frame, causing it to descend vertically. At this time, the coolant enters the cooling tank through several evenly distributed guide channels. The coolant is guided by the cooling tank surrounding the inner side of the sand box. As the coolant flows through the cooling tank, it carries away the high temperature emitted by the casting, achieving a cooling effect. When the coolant reaches the bottom of the cooling tank, it is discharged through an outlet pipe. This application, by setting a flow equalization component, allows the coolant to flow into the mold synchronously and evenly from different directions, reducing the problem of uneven heating of the mold, thereby ensuring the service life of the mold and the quality of the casting. 2. Through the structural design of the sealing mechanism, after the output end of the cooling equipment enters the inlet pipe, it squeezes the pressure groove, causing the sealing block to slide outward. When adjacent sealing blocks separate, the inlet pipe is in an open state. When the output end of the cooling equipment separates from the inlet pipe, the sealing block loses its limiting force. Under the action of the sealing spring, the slider and the sealing block are reset. The sealing block fits into the inside of the inlet pipe, achieving a sealing effect and closing the inlet pipe. The sealing component ensures the normal delivery of coolant and can automatically seal the cooling pipe groove when idle, reducing the problem of external dust penetration and contamination, and further extending the service life of the mold. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is an exploded view of the overall structure of this utility model; Figure 3 This is a cross-sectional structural diagram of the upper mold of this utility model; Figure 4 For the present utility model Figure 3 Enlarged view of the structure at point A in the middle; Figure 5 This is a schematic diagram of the structure of the support plate of this utility model; Figure 6 This is a schematic diagram of the sealing mechanism of this utility model.

[0014] In the diagram: 1. Lower mold; 2. Upper mold; 3. Inlet; 4. Frame; 5. Liquid inlet pipe; 6. Liquid outlet pipe; 7. Sand box; 8. Cooling tank; 9. Liquid guide tank; 10. Limiting block; 11. Support plate; 12. Sealing mechanism; 13. Support spring; 14. Sealing block; 15. Pressure groove; 16. Slider; 17. Sealing spring. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Please see Figure 1 one Figure 6 As shown, a casting mold for machining machine tool base includes a lower mold 1 and an upper mold 2 symmetrically arranged. A frame 4 is fixedly connected to the outer side of the lower mold 1 and the outer side of the upper mold 2. A sand box 7 is fixedly connected to the inner side of the lower mold 1 and the inner side of the upper mold 2. A spirally arranged cooling groove 8 is opened in the interior of the lower mold 1 and the interior of the upper mold 2, and the cooling groove 8 is located outside the sand box 7. One end of the frame 4 is fixedly connected to the top surface of the liquid inlet pipe 5. One end of the liquid inlet pipe 5 is provided with a sealing mechanism 12 on the inner side. Two limiting blocks 10 are fixedly connected inside the frame 4. The opposing surfaces of the two pairs of limiting blocks 10 are slidably connected to a support plate 11. Several liquid guiding grooves 9 are opened on the inner side of the frame 4. During operation, traditional molds use cooling structures to lower the temperature during the casting process, thereby improving production efficiency and casting quality. Cooling is generally achieved through air cooling or water cooling via slots. However, air cooling is inefficient, and water cooling is difficult to match with complex mold structures, leading to localized overheating or undercooling and uneven heating. In severe cases, it can even damage the mold and casting. Cooling tanks 8, which surround the inner side of the sand box 7, guide the coolant. As the coolant flows through the cooling tanks 8, it carries away the high temperature emitted by the casting, achieving a cooling effect.

[0017] Furthermore, the sealing mechanism 12 includes a set of sealing blocks 14, one end of which is provided with a pressure groove 15, and both sides of the sealing block 14 are fixedly connected with sliders 16, one end of which is fixedly connected with a sealing spring 17. During operation, the sealing mechanism 12 reduces the problem of external dust penetration. When the cooling pipe is separated from the liquid inlet pipe 5, the sealing block 14 loses its limiting force. Under the action of the sealing spring 17, the slider 16 and the sealing block 14 are reset. The sealing block 14 is fitted inside the liquid inlet pipe 5 to achieve a sealing effect, thereby closing the liquid inlet pipe 5, avoiding external dust contamination, and ensuring the service life of the cooling pipe.

[0018] Furthermore, the top of the cooling tank 8 is provided with several input terminals, and the bottom of the cooling tank 8 is fixedly connected to one end with a liquid outlet pipe 6. The input terminals at the top of the cooling tank 8 are adapted to the liquid guide channel 9 on the inner side of the frame 4. During operation, when the coolant flows to the bottom of the cooling tank 8, it is discharged through the outlet pipe 6, thus realizing the circulation of the coolant.

[0019] Furthermore, the side of the support plate 11 is in contact with the liquid guide groove 9, and several support springs 13 are fixedly connected to the bottom of the support plate 11. The end of the support spring 13 away from the support plate 11 is fixedly connected to the inner surface of the frame 4. During operation, coolant enters the frame 4 from the inlet pipe 5. As the coolant is continuously input, it exerts pressure on the frame 4, causing the frame 4 to drop vertically. At this time, the coolant enters the cooling tank 8 through several evenly distributed guide channels 9.

[0020] Furthermore, the sealing block 14 is located inside the liquid inlet pipe 5, and the sealing block 14 is slidably connected to the liquid inlet pipe 5. Several sealing blocks 14 are arranged in a ring array, and the sides of two adjacent sealing blocks 14 are in contact. The pressure groove 15 is arranged in an inclined shape. During operation, first connect the output end of the cooling device to the inlet pipe 5, then connect the input end of the cooling device to the outlet pipe 6. After the output end of the cooling device enters the interior of the inlet pipe 5, it contacts the pressure groove 15. As the input end continues to be inserted, it squeezes the pressure groove 15, causing the sealing block 14 to slide outward. The adjacent sealing blocks 14 separate, and the inlet pipe 5 is in the open state.

[0021] Furthermore, the top surface of the upper mold 2 is fixedly connected to the feed port 3, and the feed port 3 is fixedly connected to the sand box 7 inside the upper mold 2; During operation, the inside of the sand box 7 is first sandblasted and coated. Then, the lower mold 1 and the upper mold 2 are symmetrically attached and fixed with bolts. Then, the cooling equipment is connected. After that, the casting raw material is poured into the feed port 3. The raw material enters the inside of the sand box 7 along the feed port 3 and is cast inside the sand box 7 to form the machine tool base.

[0022] Working principle: First, the inside of the sand box 7 is sandblasted and coated. Then, the lower mold 1 and the upper mold 2 are symmetrically attached and fixed with bolts. Then, the output end of the cooling equipment is connected to the liquid inlet pipe 5, and the input end of the cooling equipment is connected to the liquid outlet pipe 6. After the output end of the cooling equipment enters the inside of the liquid inlet pipe 5, it contacts the pressure groove 15. As the input end is continuously inserted, it squeezes the pressure groove 15, causing the sealing block 14 to slide outward. The adjacent sealing blocks 14 separate, and the liquid inlet pipe 5 is in an open state. Then, the casting raw material is poured into the feed port 3. The raw material enters the inside of the sand box 7 along the feed port 3 and is cast inside the sand box 7 to form the machine tool base.

[0023] After casting is completed, the cooling equipment is started. Coolant enters the frame 4 from the inlet pipe 5. With the continuous input of coolant, pressure is generated on the frame 4, causing the frame 4 to drop vertically. At this time, the coolant enters the cooling tank 8 through several evenly distributed guide grooves 9. The coolant is guided by the cooling tank 8 surrounding the inner side of the sand box 7. When the coolant flows through the cooling tank 8, it carries away the high temperature emitted by the casting, achieving a cooling effect. When the coolant flows to the bottom of the cooling tank 8, it is discharged through the outlet pipe 6, realizing the circulation of coolant and continuously cooling the mold.

[0024] Until the cooling process is complete, the input and output ends of the cooling equipment are removed. When the output end of the cooling equipment is separated from the liquid inlet pipe 5, the sealing block 14 loses its limiting force. Under the action of the sealing spring 17, the slider 16 and the sealing block 14 are reset. The sealing block 14 is fitted inside the liquid inlet pipe 5 to achieve a sealing effect, thereby closing the liquid inlet pipe 5 and preventing external dust contamination. Then, the bolts are removed, and the lower mold 1 and the upper mold 2 are disassembled. The machine tool base casting inside the sand box 7 can then be taken out, and the casting process is complete.

[0025] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, or similar improvements made within the theoretical and principle content of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A casting mold for machining machine tool bases, comprising a lower mold (1) and an upper mold (2) symmetrically arranged, characterized in that: The outer side of the lower mold (1) and the outer side of the upper mold (2) are both fixedly connected with a frame (4). The inner side of the lower mold (1) and the inner side of the upper mold (2) are both fixedly connected with a sand box (7). The interior of the lower mold (1) and the interior of the upper mold (2) are both provided with a spirally arranged cooling groove (8), and the cooling groove (8) is located outside the sand box (7). One end of the frame (4) is fixedly connected to the top surface of the liquid inlet pipe (5), and one end of the liquid inlet pipe (5) is provided with a sealing mechanism (12) on the inner side. Two limiting blocks (10) are fixedly connected inside the frame (4), and a support plate (11) is slidably connected to the opposite surfaces of the two pairs of limiting blocks (10). Several liquid guiding grooves (9) are opened on the inner side of the frame (4).

2. The casting mold for machining machine tool bases according to claim 1, characterized in that: The sealing mechanism (12) includes a set of sealing blocks (14). One end of the sealing block (14) is provided with a pressure groove (15), and both sides of the sealing block (14) are fixedly connected with sliders (16). One end of the slider (16) is fixedly connected with a sealing spring (17).

3. The casting mold for machining machine tool bases according to claim 1, characterized in that: The top of the cooling tank (8) is provided with several input terminals, and the bottom of the cooling tank (8) is fixedly connected to one end with a liquid outlet pipe (6). The input terminals at the top of the cooling tank (8) are adapted to the liquid guide groove (9) inside the frame (4).

4. The casting mold for machining machine tool bases according to claim 1, characterized in that: The side of the support plate (11) is attached to the liquid guide groove (9), and a number of support springs (13) are fixedly connected to the bottom of the support plate (11). The end of the support spring (13) away from the support plate (11) is fixedly connected to the inner surface of the frame (4).

5. A casting mold for machining machine tool bases according to claim 2, characterized in that: The sealing block (14) is located inside the liquid inlet pipe (5) and is slidably connected to the liquid inlet pipe (5). Several sealing blocks (14) are arranged in a ring array, and the sides of two adjacent sealing blocks (14) are attached to each other. The pressure groove (15) is arranged in an inclined shape.

6. A casting mold for machining machine tool bases according to claim 1, characterized in that: The top surface of the upper mold (2) is fixedly connected to the feed port (3), and the feed port (3) is fixedly connected to the sand box (7) inside the upper mold (2).