A range-extending engineering welding vehicle

CN224642659UActive Publication Date: 2026-08-18엑스씨엠지 컨스트럭션 머쉬너리 코퍼레이션 리미티드 엘티디 빌딩 머쉬너리 코퍼레이션 +3
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Patent Information

Application Number
CN202521829733.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-27
Publication Date
2026-08-18
Estimated Expiration
2035-08-27

AI Technical Summary

Technical Problem

[0003]焊接工程车行走起重和发电焊接需求功率差异大,传统机型按行走需求进行发动机选型,实际使用以发电焊接为主,发动机功率过剩且热效率低,燃油经济性差,造成燃料浪费;发电使用工况以1500rpm转速下发电输出为主,负载率很低

Benefits of technology

[0013]有益效果:与现有技术相比,本实用新型具有以下显著优点:本实用新型采用模块化、标准化设计,合理利用平台空间,采用增程电站模块,当机械设备待机时,多余的能源可以电能的形式存储于动力电池,提升燃料利用率,降低成本。独立增程动力模块为独立供电模块,放置于整车,可以为整车提供用电,也可以单独拆卸,做独立的发电机组,用于非移动设备的野外独立发电。采用紧凑的结构形式和布局:在有限的空间内,采用增程式电站模块,多余的能源可以电能的形式存储于动力电池,提升燃料利用率,降低成本,同时可兼顾行走、发电、吊装、焊接等功能。

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Abstract

The utility model discloses a kind of engineering welding vehicles of range extending type, including electric drive power and control system, welding machine shed, gas cylinder lifting frame, independent range extender power system, folding boom, cab, hydraulic system and chassis;The electric drive power and control system, welding machine shed, gas cylinder lifting frame, independent range extender power system, folding boom, cab, hydraulic system are set on the platform above chassis top.The utility model integrates range extending engine, power battery, inverter etc., makes independent power system, and increases the mounting interface with other transport vehicles, both provides power for transport vehicle, and can be used as independent mobile power station;Using power battery, the energy generated when machine idling is recycled storage, i. e. charging battery, improve fuel utilization, realize energy saving and emission reduction, reduce the purpose of construction cost.
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Description

Technical Field

[0001] This utility model relates to the field of engineering welding vehicles, and in particular to a range-extended engineering welding vehicle. Background Technology

[0002] With the adjustment of the global energy structure and the development of clean energy, oil and gas pipelines will play an increasingly important role in energy supply construction. In the future, oil and gas pipelines will develop towards diversification, intelligence, and environmental friendliness. Currently, oil and gas pipeline equipment mainly relies on heavy non-road construction machinery, and construction operations are mostly conducted in the field, resulting in a very low electrification penetration rate. Therefore, it is necessary to accelerate the application of electrification technology in project construction to achieve a win-win situation of energy conservation, emission reduction, and reduced construction costs.

[0003] The power requirements for welding engineering vehicles for both mobile lifting and power generation welding differ greatly. Traditional models select engines based on mobile requirements, but in actual use, power generation welding is the main function. This results in excessive engine power, low thermal efficiency, poor fuel economy, and fuel waste. Power generation is mainly used at 1500 rpm, resulting in a very low load rate.

[0004] Therefore, it is necessary to develop a new type of range-extended hybrid engineering welding vehicle to overcome the above problems. Utility Model Content

[0005] Purpose of the utility model: To address the shortcomings and defects of existing technologies, this utility model provides a range-extended engineering welding vehicle that integrates a range-extending engine, power battery, inverter, etc., into an independent power system and adds an installation interface for other transport vehicles. It can provide power for transport vehicles and also be used as an independent mobile power station. By utilizing the power battery, the energy generated when the machine is idling is recovered and stored, i.e., the battery is charged, thereby improving fuel utilization, achieving energy saving and emission reduction, and reducing construction costs.

[0006] Technical solution: The present invention relates to a range-extended engineering welding vehicle, characterized in that it includes an electric drive force and control system, a welding machine canopy, a gas cylinder lifting frame, an independent range extender power system, a folding boom, a cab, a hydraulic system, and a chassis; the electric drive force and control system, the welding machine canopy, the gas cylinder lifting frame, the independent range extender power system, the folding boom, the cab, and the hydraulic system are mounted on a platform above the chassis.

[0007] The independent range extender power system includes a range extender engine, a power battery, and an inverter.

[0008] The independent range extender power system is equipped with an interface for installation with other transport vehicles.

[0009] The independent range extender power system is located in the middle of the platform above the chassis.

[0010] The electric drive and control system, folding boom, cab, and hydraulic system are located on the left side of the independent range extender power system.

[0011] The welding machine shed and gas cylinder lifting frame are located on the right side of the independent range extender power system.

[0012] The hydraulic system includes a hydraulic oil tank and a main pump.

[0013] Beneficial Effects: Compared with existing technologies, this utility model has the following significant advantages: This utility model adopts a modular and standardized design, making reasonable use of platform space. It employs a range-extended power station module, allowing excess energy to be stored in the power battery as electricity when the mechanical equipment is in standby mode, improving fuel efficiency and reducing costs. The independent range-extended power module is an independent power supply module, placed within the vehicle, providing power to the entire vehicle, or it can be disassembled separately to serve as an independent generator set for independent power generation in the field for non-mobile equipment. It adopts a compact structure and layout: within a limited space, the range-extended power station module allows excess energy to be stored in the power battery as electricity, improving fuel efficiency and reducing costs, while also accommodating functions such as mobility, power generation, hoisting, and welding. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a three-dimensional structural diagram of the present invention;

[0016] In the diagram, 1 is the electric drive force and control system; 2 is the main pump; 3 is the welding machine shed; 4 is the gas cylinder lifting frame; 5 is the independent range extender power system; 6 is the folding boom; 7 is the cab; 8 is the hydraulic system; and 9 is the chassis. Detailed Implementation

[0017] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0018] The range-extended engineering welding vehicle of this utility model includes an electric drive and control system 1, a welding machine canopy 3, a gas cylinder lifting frame 4, an independent range extender power system 5, a folding boom 6, a cab 7, a hydraulic system 8, and a chassis 9; the electric drive and control system 1, the welding machine canopy 3, the gas cylinder lifting frame 4, the independent range extender power system 5, the folding boom 6, the cab 7, and the hydraulic system 8 are mounted on a platform above the chassis 9.

[0019] The independent range extender power system 5 of this utility model includes a range extender engine, a power battery, and an inverter. The independent range extender power system 5 has an interface for installation with other transport vehicles. The independent range extender power system 5 is located in the center of a platform above the chassis 9. The electric drive and control system 1, the folding boom 6, the cab 7, and the hydraulic system 8 are located on the left side of the independent range extender power system 5. The welding machine shed 3 and the gas cylinder lifting frame 4 are located on the right side of the independent range extender power system 5. The hydraulic system 8 includes a hydraulic oil tank and a main pump 2.

[0020] This utility model adopts a modular and standardized design, making reasonable use of platform space. It employs a range-extended power station module, allowing excess energy to be stored as electricity in the power battery when the mechanical equipment is in standby mode, improving fuel efficiency and reducing costs. The independent range-extended power module is an independent power supply module, placed within the vehicle, providing power to the entire vehicle, or it can be disassembled separately to function as an independent generator set for independent power generation in the field for non-mobile equipment. It adopts a compact structure and layout: within a limited space, the range-extended power station module allows excess energy to be stored as electricity in the power battery, improving fuel efficiency and reducing costs, while also accommodating functions such as mobility, power generation, hoisting, and welding.

Claims

1. A range-extended engineering welding vehicle, characterized in that: It includes an electric drive and control system (1), a welding machine canopy (3), a gas cylinder lifting frame (4), an independent range extender power system (5), a folding boom (6), a cab (7), a hydraulic system (8), and a chassis (9); the electric drive and control system (1), the welding machine canopy (3), the gas cylinder lifting frame (4), the independent range extender power system (5), the folding boom (6), the cab (7), and the hydraulic system (8) are set on a platform above the chassis (9).

2. The range-extended engineering welding vehicle according to claim 1, characterized in that: The independent range extender power system (5) is equipped with a range extender engine, a power battery and an inverter.

3. The range-extended engineering welding vehicle according to claim 2, characterized in that: The independent range extender power system (5) is equipped with an interface for installation with other transport vehicles.

4. The range-extended engineering welding vehicle according to claim 1, characterized in that: The independent range extender power system (5) is located in the middle of the platform above the chassis (9).

5. The range-extended engineering welding vehicle according to claim 4, characterized in that: The electric drive and control system (1), folding boom (6), cab (7), and hydraulic system (8) are located to the left of the independent range extender power system (5).

6. The range-extended engineering welding vehicle according to claim 4, characterized in that: The welding machine shed (3) and the gas cylinder lifting frame (4) are located on the right side of the independent range extender power system (5).

7. The range-extended engineering welding vehicle according to claim 1, characterized in that: The hydraulic system (8) is equipped with a hydraulic oil tank and a main pump (2).