A color box processing device with anti-falling performance and convenient positioning
Patent Information
- Application Number
- CN202522083723.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-28
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-09-28
AI Technical Summary
一方面，很多装置对彩盒的固定效果不佳，在加工过程中容易出现彩盒脱落的情况，不仅会影响加工进度，还可能导致彩盒损坏，增加生产成本；另一方面，部分装置不便于对彩盒进行精准定位，操作人员需要花费较多时间调整彩盒位置，降低了加工效率，而且定位不准还会影响彩盒的加工质量，导致彩盒尺寸偏差、图案错位等问题，无法满足生产需求，因此需要一种具有防脱落性能便于定位的彩盒加工装置来解决上述提到的问题
[0016] This device connects to the top two sides of the processing table via two sets of clamping mechanisms, directly clamping and securing the edges of the boxes placed on the table. The edge clamping design maximizes coverage of critical areas where the boxes are prone to detachment, preventing displacement or detachment caused by external forces during processing such as cutting and indentation. This design fundamentally reduces box damage, eliminating the need for reprocessing due to detachment, reducing raw material waste, significantly controlling production costs, and ensuring continuous processing to avoid delays caused by rework.
Smart Images
Figure CN224644395U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of color box processing equipment, specifically a color box processing device with anti-drop properties and easy positioning. Background Technology
[0002] In the production and processing of color boxes, a series of processing operations are often required, such as cutting, creasing, and printing. During these operations, appropriate processing equipment is needed to fix and position the color boxes to ensure processing accuracy.
[0003] Currently, existing color box processing equipment has several shortcomings in fixing and positioning color boxes. On the one hand, many devices are not effective at securing color boxes, leading to boxes easily falling off during processing. This not only affects the processing progress but may also damage the boxes, increasing production costs. On the other hand, some devices are not conducive to precise positioning of color boxes, requiring operators to spend considerable time adjusting the box positions, reducing processing efficiency. Furthermore, inaccurate positioning can affect the processing quality of color boxes, causing problems such as dimensional deviations and pattern misalignment, failing to meet production requirements. Therefore, a color box processing device with anti-fall-off properties and easy positioning is needed to solve the aforementioned problems. Utility Model Content
[0004] Based on the above-mentioned technical problems, this utility model provides a color box processing device with anti-drop properties and easy positioning, so as to solve the problems mentioned in the background art.
[0005] The technical solution of this utility model is implemented as follows:
[0006] A color box processing device with anti-drop properties and easy positioning includes a processing table, and further includes:
[0007] The pressing mechanism and the positioning mechanism are provided. There are two sets of pressing mechanisms. The two sets of pressing mechanisms are connected to the two sides of the top of the processing table. The two sets of pressing mechanisms are used to press and fix the edges of the color box placed on the processing table. The positioning mechanism is connected to the top of the processing table and positions the color box placed on the processing table.
[0008] The positioning mechanism includes a lateral positioning mechanism and a longitudinal positioning mechanism. The lateral positioning mechanism positions the color boxes on the processing table laterally, and the longitudinal positioning mechanism positions the color boxes on the processing table longitudinally.
[0009] The transverse positioning mechanism includes two sets of first electric cylinders and two sets of first positioning plates. The two sets of first electric cylinders are symmetrically connected to the top of the processing table. The outer ends of the two sets of first positioning plates are respectively connected to the output ends of the two sets of first electric cylinders. Two sets of transverse sliding grooves are symmetrically arranged on the top of the processing table. The bottom ends of the two sets of first positioning plates are slidably connected to the two sets of transverse sliding grooves respectively.
[0010] The longitudinal positioning mechanism includes two sets of second electric cylinders and two sets of second positioning plates. The two sets of second electric cylinders are symmetrically connected to the top of the processing table. The outer ends of the two sets of second positioning plates are respectively connected to the output ends of the two sets of second electric cylinders. Two sets of longitudinal sliding grooves are symmetrically arranged on the top of the processing table. The bottom ends of the two sets of second positioning plates are respectively slidably connected to the two sets of longitudinal sliding grooves.
[0011] Preferably, both sets of pressing mechanisms include a support plate, an adjusting mechanism, a moving plate, a lifting cylinder, and a pressing plate. The support plate is connected to the top of the processing table, the adjusting mechanism is connected to the top of the inner end of the support plate, the moving plate is connected to the adjusting mechanism, the lifting cylinder is connected to the top of the moving plate, and the pressing plate is connected to the bottom of the lifting cylinder. The adjusting mechanism is used to adjust the horizontal distance of the moving plate, thereby adjusting the position of the pressing plate pressing the color box.
[0012] Preferably, the adjusting mechanism includes a rotating screw, an adjusting sleeve, two sets of first guide rods, and two sets of guide cylinders. The rotating screw is rotatably connected to the support plate. The inner side wall of the adjusting sleeve is connected to the rotating screw. One end of the adjusting sleeve is connected to the moving plate. One end of each of the two sets of first guide rods is connected to the support plate. The two sets of guide cylinders are respectively fitted onto the two sets of first guide rods. One end of each set of guide cylinders is connected to the moving plate.
[0013] Preferably, a motor is provided on the support plate, and the output end of the motor is connected to the rotating screw.
[0014] Preferably, a rubber pad is provided at the bottom end of the clamping plate.
[0015] The color box processing device with anti-drop properties and easy positioning according to this utility model has the following beneficial effects:
[0016] This device connects to the top two sides of the processing table via two sets of clamping mechanisms, directly clamping and securing the edges of the boxes placed on the table. The edge clamping design maximizes coverage of critical areas where the boxes are prone to detachment, preventing displacement or detachment caused by external forces during processing such as cutting and indentation. This design fundamentally reduces box damage, eliminating the need for reprocessing due to detachment, reducing raw material waste, significantly controlling production costs, and ensuring continuous processing to avoid delays caused by rework.
[0017] The transverse positioning mechanism uses two sets of symmetrical first electric cylinders to drive two sets of first positioning plates to slide along transverse grooves. This automatically adjusts the positioning position according to the transverse dimensions of the color box, eliminating the need for manual movement of the positioning components. The transverse grooves guide the movement of the first positioning plates, preventing tilting or offset during positioning and ensuring accuracy. Similarly, the longitudinal positioning mechanism uses two sets of symmetrical second electric cylinders to drive two sets of second positioning plates to slide along longitudinal grooves, achieving automated positioning of the color box's longitudinal dimensions. The longitudinal grooves also guide the movement of the second positioning plates, preventing tilting or offset during positioning and ensuring accuracy. After the positioning mechanism accurately positions the color box, the clamping mechanism clamps and fixes the edges, preventing slight displacement of the color box due to force during subsequent processing and further ensuring positioning accuracy.
[0018] Through the above design, problems such as dimensional deviation and pattern misalignment in the color box processing process are effectively solved, the processing quality meets production requirements, and it can be applied to color box printing, creasing and other processing scenarios with high precision requirements. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the isometric structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the first electric cylinder, the first positioning plate, and their connection structure according to the present invention.
[0021] Figure 3 This is a schematic diagram of the motor, support plate, and their connection structure of this utility model;
[0022] The reference numerals in the attached drawings are as follows: 1. Processing table; 2. First electric cylinder; 3. First positioning plate; 4. Transverse slide groove; 5. Second electric cylinder; 6. Second positioning plate; 7. Longitudinal slide groove; 8. Support plate; 9. Moving plate; 10. Lifting electric cylinder; 11. Pressing plate; 12. Rotating screw; 13. Adjusting sleeve; 14. First guide rod; 15. Guide cylinder; 16. Motor; 17. Rubber pad. Detailed Implementation
[0023] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.
[0024] Please see Figures 1-3A color box processing device with anti-drop performance and easy positioning includes a processing table 1, a pressing mechanism and a positioning mechanism. The pressing mechanism is provided in two sets, which are respectively connected to the two sides of the top of the processing table 1. The two sets of pressing mechanisms are used to press and fix the edges of the color box placed on the processing table 1. The positioning mechanism is connected to the top of the processing table 1 and positions the color box placed on the processing table 1.
[0025] The positioning mechanism includes a lateral positioning mechanism and a longitudinal positioning mechanism. The lateral positioning mechanism performs lateral positioning on the color box on the processing table 1, and the longitudinal positioning mechanism performs longitudinal positioning on the color box on the processing table 1.
[0026] The transverse positioning mechanism includes two sets of first electric cylinders 2 and two sets of first positioning plates 3. The two sets of first electric cylinders 2 are symmetrically connected to the top of the processing table 1. The outer ends of the two sets of first positioning plates 3 are respectively connected to the output ends of the two sets of first electric cylinders 2. Two sets of transverse sliding grooves 4 are symmetrically arranged on the top of the processing table 1. The bottom ends of the two sets of first positioning plates 3 are slidably connected to the two sets of transverse sliding grooves 4 respectively.
[0027] The longitudinal positioning mechanism includes two sets of second electric cylinders 5 and two sets of second positioning plates 6. The two sets of second electric cylinders 5 are symmetrically connected to the top of the processing table 1. The outer ends of the two sets of second positioning plates 6 are respectively connected to the output ends of the two sets of second electric cylinders 5. Two sets of longitudinal sliding grooves 7 are symmetrically arranged on the top of the processing table 1. The bottom ends of the two sets of second positioning plates 6 are slidably connected to the two sets of longitudinal sliding grooves 7 respectively.
[0028] This device connects to the top two sides of the processing table 1 via two sets of clamping mechanisms, allowing direct clamping and securing of the edges of the boxes placed on the processing table 1. The edge clamping design maximizes coverage of critical areas where the boxes are prone to detachment, preventing displacement or detachment caused by external forces generated during processing such as cutting and indentation. This design fundamentally reduces the box damage rate, eliminating the need for reprocessing due to detachment, reducing raw material waste, significantly controlling production costs, and ensuring continuous processing to avoid delays caused by rework.
[0029] The transverse positioning mechanism uses two sets of symmetrical first electric cylinders 2 to drive two sets of first positioning plates 3 to slide along the transverse slide groove 4. This automatically adjusts the positioning position according to the transverse dimensions of the color box, eliminating the need for manual movement of the positioning components. The transverse slide groove 4 guides the movement of the first positioning plates 3, preventing tilting or offset during positioning and ensuring positioning accuracy. Similarly, the longitudinal positioning mechanism uses two sets of symmetrical second electric cylinders 5 to drive two sets of second positioning plates 6 to slide along the longitudinal slide groove 7, achieving automated positioning of the color box's longitudinal dimensions. The longitudinal slide groove 7 guides the movement of the second positioning plates 6, preventing tilting or offset during positioning and ensuring positioning accuracy. After the positioning mechanism accurately positions the color box, the clamping mechanism clamps and fixes the edges, preventing slight displacement of the color box due to force during subsequent processing and further ensuring positioning accuracy.
[0030] Through the above design, problems such as dimensional deviation and pattern misalignment in the color box processing process are effectively solved, the processing quality meets production requirements, and it can be applied to color box printing, creasing and other processing scenarios with high precision requirements.
[0031] Please see Figures 1-3 Both sets of pressing mechanisms include a support plate 8, an adjustment mechanism, a moving plate 9, a lifting cylinder 10, and a pressing plate 11. The support plate 8 is connected to the top of the processing table 1. The adjustment mechanism is connected to the top of the inner end of the support plate 8. The moving plate 9 is connected to the adjustment mechanism. The lifting cylinder 10 is connected to the top of the moving plate 9. The pressing plate 11 is connected to the bottom of the lifting cylinder 10. The adjustment mechanism is used to adjust the horizontal distance of the moving plate 9, thereby adjusting the position of the pressing plate 11 pressing the color box.
[0032] The adjustment mechanism drives the moving plate 9 to move horizontally, thereby adjusting the lateral position of the clamping plate 11. The lifting cylinder 10 controls the up-and-down movement of the clamping plate 11 to achieve clamping or loosening actions. This adjustable design allows operators to precisely adjust the horizontal distance of the clamping plate 11 according to the edge distribution and size specifications of different color boxes, ensuring that the clamping plate 11 is always aligned with the critical edge area of the color box most susceptible to force and detachment. Combined with the stable pressure output of the lifting cylinder 10, the adaptability and reliability of the clamping fixation are further improved. Even for irregularly shaped or non-standard sized color boxes, targeted clamping fixation can be achieved, solving the problem of poor adaptability of existing devices. At the same time, the synergistic effect of the adjustment mechanism and the lifting cylinder 10 makes the clamping operation more flexible. During the color box positioning stage, the clamping plate 11 can be moved to the preset clamping position by the adjustment mechanism, and the lifting cylinder 10 can quickly drive the clamping plate 11 to press down and fix it.
[0033] Please see Figures 1-3The adjustment mechanism includes a rotating screw 12, an adjusting sleeve 13, two sets of first guide rods 14, and two sets of guide cylinders 15. The rotating screw 12 is rotatably connected to the support plate 8. The inner side wall of the adjusting sleeve 13 is connected to the rotating screw 12. One end of the adjusting sleeve 13 is connected to the moving plate 9. One end of the two sets of first guide rods 14 is connected to the support plate 8. The two sets of guide cylinders 15 are respectively fitted onto the two sets of first guide rods 14. One end of the two sets of guide cylinders 15 is connected to the moving plate 9.
[0034] When the adjusting mechanism rotates via the rotating screw 12, the adjusting sleeve 13 can move stably along the screw axis, driving the moving plate 9 to move horizontally synchronously. The threaded engagement between the rotating screw 12 and the adjusting sleeve 13 has self-locking properties, preventing positional deviation due to external force vibration after adjustment. Two sets of symmetrically arranged first guide rods 14 and guide cylinders 15 are fitted together, which can strictly limit the movement trajectory of the moving plate 9, preventing the moving plate 9 from tilting left and right, swaying up and down, or getting stuck during the adjustment process, ensuring that the moving plate 9 always moves smoothly in the horizontal direction, thereby ensuring the adjustment accuracy of the pressing plate 11. The threaded drive design allows for fine-tuning during the adjustment process. By rotating the rotating screw 12, the operator can precisely control the movement distance of the adjusting sleeve 13, meeting the stringent requirements for the pressing position in high-precision color box processing.
[0035] Please see Figures 1-3 A motor 16 is installed on the support plate 8, and the output end of the motor 16 is connected to the rotating screw 12. By installing the motor 16 on the support plate 8 and directly connecting the output end of the motor 16 to the rotating screw 12, manual adjustment is upgraded to electric adjustment. The operator only needs to control the forward and reverse rotation and the rotation duration of the motor 16 to drive the rotating screw 12 to rotate precisely, thereby driving the adjusting sleeve 13 and the moving plate 9 to automatically adjust their positions. There is no need for manual force application, which greatly reduces the intensity of operation and avoids the decrease in adjustment efficiency caused by human fatigue.
[0036] Please see Figures 1-3 A rubber pad 17 is provided at the bottom end of the pressing plate 11. The rubber pad 17 at the bottom end of the pressing plate 11 has good elasticity and anti-slip properties. When the rubber pad 17 comes into contact with the surface of the color box, it can buffer the rigid pressure of the pressing plate 11 through its own elasticity, and disperse the concentrated pressure into a uniform surface pressure. This avoids excessive local pressure that may cause indentations, deformation, or paper damage to the edges of the color box, thus protecting the printed patterns and structural integrity of the color box surface, further reducing the damage rate of the color box, and reducing the waste of raw materials. At the same time, the anti-slip properties of the rubber pad 17 can significantly increase the friction with the surface of the color box. Even if the color box is subjected to lateral external forces generated by cutting and indentation during processing, the rubber pad 17 can firmly adhere to the surface of the color box, preventing the color box from slipping slightly.
[0037] In summary, when using this color box processing device with anti-drop properties and easy positioning, before starting the device, the operator needs to preset the operating parameters of the positioning mechanism according to the horizontal and vertical dimensions of the color box to be processed: the extension and retraction strokes of the two sets of first electric cylinders 2 are set by the control system to ensure that the two sets of first positioning plates 3 can slide in the horizontal slide groove 4 to a preset position that matches the horizontal dimension of the color box; at the same time, the extension and retraction strokes of the two sets of second electric cylinders 5 are set so that the two sets of second positioning plates 6 can slide in the vertical slide groove 7 to a preset position that corresponds to the vertical dimension of the color box; in addition, according to the distribution position of the edge of the color box, the initial positions of the two sets of pressing mechanisms are adjusted to ensure that the pressing mechanisms are in the "ready to press" state, the lifting electric cylinder 10 remains contracted, and the pressing plate 11 is driven to a high position to avoid affecting the loading of the color box.
[0038] The operator places the color box to be processed in the approximate center area at the top of the processing table 1 and starts the positioning mechanism: First, the two sets of first electric cylinders 2 of the horizontal positioning mechanism start synchronously. The output ends of the two sets of first electric cylinders 2 respectively push the two sets of first positioning plates 3 to slide towards each other along the two sets of horizontal sliding grooves 4 at the top of the processing table 1, that is, the two sets of first positioning plates 3 move closer to each other. Since the bottom end of the first positioning plate 3 is slidably connected to the horizontal sliding groove 4, the sliding groove strictly restricts the movement trajectory of the first positioning plate 3, ensuring that the two sets of first positioning plates 3 always slide horizontally. When the inner ends of the two sets of first positioning plates 3 respectively contact the left and right edges of the color box, the first electric cylinder 2 stops extending and retracting. Through the two sets of symmetrical thrust, the color box is horizontally aligned to the preset processing position, completing the horizontal positioning.
[0039] Immediately afterwards, the two sets of second electric cylinders 5 of the longitudinal positioning mechanism start synchronously. The output ends of the two sets of second electric cylinders 5 push the two sets of second positioning plates 6 to slide towards each other along the two sets of longitudinal sliding grooves 7, that is, the two sets of second positioning plates 6 move closer to each other. Similarly, the longitudinal sliding grooves 7 restrict the movement trajectory of the positioning plates. After the two sets of second positioning plates 6 contact the front and rear edges of the color box respectively, the second electric cylinders 5 stop working. Through symmetrical thrust, the color box is longitudinally aligned to the preset processing position. Working together with the lateral positioning, the color box is finally accurately positioned to the preset processing position where the center is aligned with the processing reference. The positioning process does not require manual adjustment and is completed automatically, which greatly shortens the preparation time.
[0040] After the positioning mechanism completes the calibration of the color box, the two sets of clamping mechanisms start simultaneously: the clamping mechanism directly applies pressure to the edge of the color box, and the two sets of clamping mechanisms act on the two sides of the top of the processing table 1 respectively, firmly clamping and fixing the key edges of the left and right sides of the color box; at this time, the lifting electric cylinder 10 starts, driving the clamping plate 11 to move down quickly until the rubber pad 17 at the bottom is in close contact with the edge of the color box. The lifting electric cylinder 10 outputs stable pressure to achieve the clamping and fixing of the edge of the color box, and the rubber pad 17 can avoid damaging the surface of the color box.
[0041] After clamping and fixing, processing equipment such as cutting shears, creasing wheels, and printing heads perform cutting, creasing, and printing operations on the color box according to a preset program. During this process, two sets of clamping mechanisms continuously apply stable pressure to the edges of the color box, covering key areas where the color box is prone to falling off due to force, thus preventing the color box from shifting or falling off due to external processing forces. At the same time, although the horizontal and vertical positioning mechanisms have completed positioning, the first positioning plate 3 and the second positioning plate 6 still maintain a slight contact with the edge of the color box. Combined with the limiting effect of the sliding groove, this prevents the color box from undergoing slight displacement, further locking the positioning accuracy and ensuring that the color box is always in the preset position during processing, effectively avoiding problems such as size deviation and pattern misalignment.
[0042] The first electric cylinder 2, the second electric cylinder 5, and the motor 16 are commercially available devices known to those skilled in the art. We are simply using them here without making any structural or functional improvements, so we will not go into detail here. The first electric cylinder 2, the second electric cylinder 5, and the motor 16 are equipped with matching control switches. The installation position of the control switches is selected according to actual usage requirements to facilitate operation and control by the operator.
[0043] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A color box processing device with anti-drop properties and easy positioning, comprising a processing table (1), characterized in that, Also includes: The clamping mechanism and the positioning mechanism are provided. The clamping mechanism is provided in two sets. The two sets of clamping mechanisms are connected to the two sides of the top of the processing table (1). The two sets of clamping mechanisms are used to clamp and fix the edges of the color box placed on the processing table (1). The positioning mechanism is connected to the top of the processing table (1). The positioning mechanism positions the color box placed on the processing table (1). The positioning mechanism includes a horizontal positioning mechanism and a vertical positioning mechanism. The horizontal positioning mechanism performs horizontal positioning on the color box on the processing table (1), and the vertical positioning mechanism performs vertical positioning on the color box on the processing table (1). The transverse positioning mechanism includes two sets of first electric cylinders (2) and two sets of first positioning plates (3). The two sets of first electric cylinders (2) are symmetrically connected to the top of the processing table (1). The outer ends of the two sets of first positioning plates (3) are respectively connected to the output ends of the two sets of first electric cylinders (2). Two sets of transverse sliding grooves (4) are symmetrically arranged on the top of the processing table (1). The bottom ends of the two sets of first positioning plates (3) are respectively slidably connected to the two sets of transverse sliding grooves (4). The longitudinal positioning mechanism includes two sets of second electric cylinders (5) and two sets of second positioning plates (6). The two sets of second electric cylinders (5) are symmetrically connected to the top of the processing table (1). The outer ends of the two sets of second positioning plates (6) are respectively connected to the output ends of the two sets of second electric cylinders (5). The top of the processing table (1) is symmetrically provided with two sets of longitudinal sliding grooves (7). The bottom ends of the two sets of second positioning plates (6) are respectively slidably connected to the two sets of longitudinal sliding grooves (7).
2. The color box processing device with anti-dropping performance and easy positioning as described in claim 1, characterized in that: Both sets of clamping mechanisms include a support plate (8), an adjustment mechanism, a moving plate (9), a lifting cylinder (10), and a clamping plate (11). The support plate (8) is connected to the top of the processing table (1), the adjustment mechanism is connected to the top of the inner end of the support plate (8), the moving plate (9) is connected to the adjustment mechanism, the lifting cylinder (10) is connected to the top of the moving plate (9), and the clamping plate (11) is connected to the bottom of the lifting cylinder (10). The adjustment mechanism is used to adjust the horizontal distance of the moving plate (9), thereby adjusting the position of the clamping plate (11) clamping the color box.
3. The color box processing device with anti-dropping performance and easy positioning as described in claim 2, characterized in that: The adjustment mechanism includes a rotating screw (12), an adjusting sleeve (13), two sets of first guide rods (14) and two sets of guide cylinders (15). The rotating screw (12) is rotatably connected to the support plate (8). The inner wall of the adjusting sleeve (13) is connected to the rotating screw (12). One end of the adjusting sleeve (13) is connected to the moving plate (9). One end of the two sets of first guide rods (14) is connected to the support plate (8). The two sets of guide cylinders (15) are respectively fitted with the two sets of first guide rods (14). One end of the two sets of guide cylinders (15) is connected to the moving plate (9).
4. The color box processing device with anti-dropping performance and easy positioning as described in claim 3, characterized in that: A motor (16) is provided on the support plate (8), and the output end of the motor (16) is connected to the rotating screw (12).
5. A color box processing device with anti-dropping properties and easy positioning as described in claim 4, characterized in that: A rubber pad (17) is provided at the bottom of the clamping plate (11).