A ton barrel and 200L barrel compatible semi-automatic filling machine
Patent Information
- Application Number
- CN202521862518.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-31
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-08-31
AI Technical Summary
[0003]市面上吨桶多为方形,而200L桶为常规的圆桶,由于二者体积形状不同,在灌装过程中对桶进行固定,避免由于液体冲击导致桶晃动或倾倒时,需要设置两个或以上工位,各工位上夹具形状不同,分别用于对方形与圆形桶进行固定,而工位设置过多,则会导致设备占地面积过大,也有部分灌装机为减少占地面积使用单工位,但并不具有固定桶的功能,因此,针对上述问题提出了一种吨桶与200L桶兼容型半自动灌装机
[0014]本实用新型通过第一固定机构与第二固定机构的设置,使放置台上可对方形吨桶或圆形200L桶进行固定,适应性较高,操作也较为简单,且不需要额外设置工位对桶进行放置,减少了设备的占用面积。
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Figure CN224645275U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of filling equipment technology, specifically a semi-automatic filling machine compatible with ton containers and 200L containers. Background Technology
[0002] The ton container and 200L container compatible semi-automatic filling machine is a device specifically designed for quantitative liquid filling. Its core feature is its compatibility with two mainstream packaging containers. It adopts a semi-automatic operation mode, meaning that the equipment can automatically complete core processes such as liquid extraction, metering, and speed-controlled filling, but manual assistance is required to complete some operations such as container positioning, opening, sealing, and start / stop triggering. It balances the efficiency of automation with the flexibility of manual intervention.
[0003] Most Iton containers on the market are square, while 200L containers are standard round containers. Due to their different sizes and shapes, two or more workstations are needed to fix the containers during the filling process to prevent them from shaking or tipping over due to liquid impact. Each workstation has a different shape of clamps to fix the square and round containers respectively. However, setting too many workstations will result in an excessively large equipment footprint. Some filling machines use a single workstation to reduce the footprint, but this does not have the function of fixing the containers. Therefore, a semi-automatic filling machine compatible with both Iton containers and 200L containers is proposed to address the above problems. Utility Model Content
[0004] To address the problems mentioned in the background section, this invention provides a semi-automatic filling machine compatible with both ton containers and 200L containers, thus solving the problems in the prior art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a semi-automatic filling machine compatible with both ton containers and L-shaped containers, including a placement platform, and further including: a first fixing mechanism disposed in the placement platform; and a second fixing mechanism disposed in the placement platform;
[0006] The first fixing mechanism includes a turntable, the outer wall of which has an inclined groove, the inner wall of which contacts a sliding rod, and the outer wall of the sliding rod is fixedly connected to a square clamping plate; the second fixing mechanism includes a pull rod, the outer wall of which is hinged to a slider via a hinge rod, and the outer wall of the slider is fixedly connected to an arc-shaped clamping plate.
[0007] Preferably, a lever is fixedly connected to the outer wall of the turntable, and an insert rod is elastically connected to the inner wall of the lever via a connecting spring. A slot is provided on the top outer wall of the placement platform, and a guide groove A is provided on the top outer wall of the placement platform.
[0008] Preferably, the turntable is rotatably connected to the inner wall of the placement platform, the slide rod is in contact with the inner wall of the guide groove A, and the insertion rod is engaged with the slot.
[0009] Preferably, one end of the connecting spring is fixedly connected to the outer wall of the insertion rod, and the other end of the connecting spring is fixedly connected to the inner wall of the lever. The lever passes through the top outer wall of the placement platform, and the insertion rod is slidably connected to the inner wall of the lever.
[0010] Preferably, a fixing block is fixedly connected to the outer wall of the placement platform, and a protrusion is elastically connected to the inner wall of the fixing block through a return spring. A guide groove B is provided on the top outer wall of the placement platform, and a groove is provided on the bottom outer wall of the pull rod.
[0011] Preferably, the pull rod is slidably connected to the inner wall of the placement platform, the two ends of the hinge rod are respectively hinged to the outer walls of the pull rod and the slider, the slider is in contact with the inner wall of the guide groove B, and the arc-shaped clamp is slidably connected to the top outer wall of the placement platform.
[0012] Preferably, one end of the return spring is fixedly connected to the outer wall of the protrusion, the other end of the return spring is fixedly connected to the inner wall of the fixing block, the protrusion is slidably connected to the inner wall of the fixing block, and the protrusion is engaged with the groove.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] This utility model, through the setting of the first fixing mechanism and the second fixing mechanism, enables the placement platform to fix square ton containers or round 200L containers, which has high adaptability and is relatively simple to operate. Moreover, it does not require an additional workstation to place the containers, thus reducing the area occupied by the equipment. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the main structure of the present utility model;
[0016] Figure 2 This is a schematic diagram of the placement platform, arc-shaped clamp, and square clamp structure of this utility model;
[0017] Figure 3 This is a schematic diagram of the cross-sectional structure of the placement platform of this utility model;
[0018] Figure 4 This is an exploded structural diagram of the first fixing mechanism and the second fixing mechanism of this utility model;
[0019] Figure 5 This utility model Figure 4 Enlarged structural diagram of section A.
[0020] In the diagram: 100, placement platform; 200, first fixing mechanism; 201, turntable; 202, inclined groove; 203, sliding rod; 204, square clamping plate; 205, lever; 206, connecting spring; 207, insertion rod; 208, slot; 209, guide groove A; 300, second fixing mechanism; 301, pull rod; 302, groove; 303, hinge rod; 304, slider; 305, arc-shaped clamping plate; 306, fixing block; 307, return spring; 308, protrusion; 309, guide groove B. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] like Figures 1 to 5 As shown, this utility model provides a semi-automatic filling machine compatible with ton containers and 200L containers, including a placement platform 100, and further including: a first fixing mechanism 200 disposed in the placement platform 100; and a second fixing mechanism 300 disposed in the placement platform 100.
[0023] The first fixing mechanism 200 includes a turntable 201, the outer wall of which is provided with a groove 202, the inner wall of which contacts a sliding rod 203, and the outer wall of the sliding rod 203 is fixedly connected to a square clamping plate 204; the second fixing mechanism 300 includes a pull rod 301, the outer wall of which is hinged to a slider 304 via a hinge rod 303, and the outer wall of the slider 304 is fixedly connected to an arc-shaped clamping plate 305.
[0024] The above solution is adopted: a filling module is provided on the placement platform 100, and both ton containers and 200L containers can be placed on the placement platform 100 for filling. The first fixing mechanism 200 can be used to clamp square ton containers, while the second fixing mechanism 300 can be used to clamp round 200L containers, so that the containers will not shake or move during the filling process, and both can be filled at the same station, avoiding the problem of needing to set up multiple stations due to different container sizes, resulting in a large equipment footprint; by moving the lever 205 to drive the turntable 201 to rotate, the position of the square clamping plate 204 can be adjusted, while pulling the pull rod 301 can adjust the position of the arc-shaped clamping plate 305.
[0025] like Figures 2 to 5As shown, a lever 205 is fixedly connected to the outer wall of the turntable 201, and a plug 207 is elastically connected to the inner wall of the lever 205 through a connecting spring 206. A slot 208 is provided on the top outer wall of the placement platform 100, and a guide groove A209 is provided on the top outer wall of the placement platform 100.
[0026] The above scheme is adopted: four sets of square clamping plates 204 are provided, all of which are L-shaped and can clamp the four corners of the square ton container. The square clamping plates 204 can move towards the center or the outside at the same time to adjust the spacing to clamp ton containers of different sizes; the surface of the placement platform 100 is provided with an arc-shaped groove. The operator can move the lever 205 in the arc-shaped groove to drive the turntable 201 to rotate. The guide groove A209 can guide the movement trajectory of the sliding rod 203, so that when the square clamping plates 204 move, the sliding rod 203 moves along the inner wall of the guide groove A209.
[0027] like Figures 2 to 5 As shown, the turntable 201 is rotatably connected to the inner wall of the placement platform 100, the slide rod 203 contacts the inner wall of the guide groove A209, and the insertion rod 207 is engaged with the slot 208; one end of the connecting spring 206 is fixedly connected to the outer wall of the insertion rod 207, and the other end of the connecting spring 206 is fixedly connected to the inner wall of the lever 205. The lever 205 passes through the top outer wall of the placement platform 100, and the insertion rod 207 is slidably connected to the inner wall of the lever 205.
[0028] Using the above scheme: When the lever 205 is turned to rotate the turntable 201, the inclined groove 202 will squeeze the sliding rod 203 to move it. Under the action of the guide groove A209, the sliding rod 203 drives the square clamping plate 204 to move. By rotating the turntable 201 in both directions, the four sets of square clamping plates 204 can be moved towards the center or outward. Under normal conditions, the insertion rod 207 is always engaged with a set of slots 208 due to the elasticity of the connecting spring 206, fixing the position of the turntable 201. The operator can pull the insertion rod 207 upward to disengage it from the slot 208, and then turn the lever 205 to rotate the turntable 201. There are multiple sets of slots 208, which can adjust the turntable 201 and the square clamping plate 204 to multiple positions for fixing, to adapt to ton containers of different widths.
[0029] like Figures 2 to 5 As shown, a fixing block 306 is fixedly connected to the outer wall of the placement platform 100, and a protrusion 308 is elastically connected to the inner wall of the fixing block 306 through a reset spring 307. A guide groove B309 is provided on the top outer wall of the placement platform 100, and a groove 302 is provided on the bottom outer wall of the pull rod 301.
[0030] The above scheme is adopted: the protrusion 308 is used to fix the position of the pull rod 301. The pull rod 301 can move back and forth in the inner wall of the placement platform 100 to adjust the position of the arc-shaped clamp 305. The arc-shaped clamp 305 can fit against the outer wall of the circular 200L bucket to clamp and fix it. The pull rod 301 and the hinge rod 303 are set above the turntable 201. Since only one type of bucket can be placed on the placement platform 100 at the same time, if a ton bucket is clamped, the second fixing mechanism 300 is in the initial state. If a 200L bucket is clamped, the first fixing mechanism 200 is in the initial state, so that the first fixing mechanism 200 and the second fixing mechanism 300 will not interfere with each other.
[0031] like Figures 2 to 5 As shown, the pull rod 301 is slidably connected to the inner wall of the placement platform 100, the two ends of the hinge rod 303 are respectively hinged to the outer walls of the pull rod 301 and the slider 304, the slider 304 is in contact with the inner wall of the guide groove B309, and the arc-shaped clamp 305 is slidably connected to the outer wall of the top of the placement platform 100; one end of the return spring 307 is fixedly connected to the outer wall of the protrusion 308, the other end of the return spring 307 is fixedly connected to the inner wall of the fixing block 306, the protrusion 308 is slidably connected to the inner wall of the fixing block 306, and the protrusion 308 is engaged with the groove 302.
[0032] Using the above scheme: When the pull rod 301 moves back and forth, it will drive one end of the hinge rod 303 to move, and the other end will drive the slider 304 and the arc-shaped clamping plate 305 to move. Since the slider 304 can only move laterally due to the action of the guide groove B309, the hinge rod 303 will flip, causing the arc-shaped clamping plates 305 on both sides to move towards the middle or to the sides. The protrusion 308 is always engaged with a set of grooves 302 under normal conditions. A short rod is provided below the protrusion 308. The short rod passes through the bottom outer wall of the fixing block 306. When the short rod is pulled down, the protrusion 308 will disengage from the grooves 302, and the pull rod 301 can be moved. There are also multiple sets of grooves 302, so that the position of the arc-shaped clamping plate 305 can be adjusted to adapt to 200L barrels of different diameters.
[0033] Working principle and usage process of this utility model:
[0034] When filling the ton container, the operator can first place the ton container on the placement platform 100, then pull the insertion rod 207 and move the lever 205 to drive the turntable 201 to rotate. The inclined groove 202 squeezes the sliding rod 203, causing the sliding rod 203 to move inward along the guide groove A209, simultaneously driving the four sets of L-shaped square clamps 204 to unfold inward. When all four sets of square clamps 204 are in contact with the outer wall of the ton container, the insertion rod 207 is released, and the connecting spring 206 drives the insertion rod 207 to engage with the corresponding slot 208, fixing the position of the square clamps 204.
[0035] To fill a 200L round container, the operator can place the container in the center of the placement platform 100, pull down the short rod to disengage the protrusion 308 from the groove 302, pull the pull rod 301 outward, and the hinge rod 303 will flip and drive the slider 304 to move towards the center along the guide groove B309. The two arc-shaped clamps 305 on both sides will move towards the container body until they fit against the outer wall of the 200L container. Release the short rod, and the protrusion 308 will snap into the corresponding groove 302, completing the clamping and fixing of the 200L container.
[0036] Once the container is secured, filling can begin. After filling, the container or 200L container can be removed by reversing the lever 205 or pushing the pull rod 301. The ton container or 200L container can be clamped on the placement platform 100, which can accommodate various sizes and specifications of containers. This flexibility eliminates the need for multiple workstations to place different containers for filling, reducing the space occupied by the equipment.
[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A semi-automatic filling machine compatible with both ton containers and 200L containers, comprising a placement platform (100), characterized in that: Also includes: A first fixing mechanism (200) is disposed in the placement platform (100); The second fixing mechanism (300) is disposed in the placement platform (100); The first fixing mechanism (200) includes a turntable (201), the outer wall of the turntable (201) is provided with a groove (202), the inner wall of the groove (202) is in contact with a slide rod (203), and the outer wall of the slide rod (203) is fixedly connected with a square clamping plate (204). The second fixing mechanism (300) includes a pull rod (301), the outer wall of which is hinged to a slider (304) via a hinge rod (303), and the outer wall of the slider (304) is fixedly connected to an arc-shaped clamp (305).
2. The semi-automatic filling machine compatible with both ton containers and 200L containers according to claim 1, characterized in that: The outer wall of the turntable (201) is fixedly connected to a lever (205), and the inner wall of the lever (205) is elastically connected to a plug (207) via a connecting spring (206). The top outer wall of the placement platform (100) is provided with a slot (208), and the top outer wall of the placement platform (100) is provided with a guide groove A (209).
3. The semi-automatic filling machine compatible with ton containers and 200L containers according to claim 2, characterized in that: The turntable (201) is rotatably connected to the inner wall of the placement platform (100), the slide rod (203) is in contact with the inner wall of the guide groove A (209), and the insertion rod (207) is engaged with the slot (208).
4. The semi-automatic filling machine compatible with both ton containers and 200L containers according to claim 2, characterized in that: One end of the connecting spring (206) is fixedly connected to the outer wall of the insert rod (207), and the other end of the connecting spring (206) is fixedly connected to the inner wall of the lever (205). The lever (205) passes through the top outer wall of the placement platform (100), and the insert rod (207) is slidably connected in the inner wall of the lever (205).
5. The semi-automatic filling machine compatible with ton containers and 200L containers according to claim 1, characterized in that: The outer wall of the placement platform (100) is fixedly connected to a fixing block (306), and the inner wall of the fixing block (306) is elastically connected to a protrusion (308) by a reset spring (307). The top outer wall of the placement platform (100) is provided with a guide groove B (309), and the bottom outer wall of the pull rod (301) is provided with a groove (302).
6. The semi-automatic filling machine compatible with ton containers and 200L containers according to claim 5, characterized in that: The pull rod (301) is slidably connected to the inner wall of the placement platform (100), the two ends of the hinge rod (303) are respectively hinged to the outer walls of the pull rod (301) and the slider (304), the slider (304) is in contact with the inner wall of the guide groove B (309), and the arc-shaped clamp (305) is slidably connected to the top outer wall of the placement platform (100).
7. The semi-automatic filling machine compatible with ton containers and 200L containers according to claim 5, characterized in that: One end of the reset spring (307) is fixedly connected to the outer wall of the protrusion (308), and the other end of the reset spring (307) is fixedly connected to the inner wall of the fixing block (306). The protrusion (308) is slidably connected to the inner wall of the fixing block (306), and the protrusion (308) is engaged with the groove (302).