A heat treatment mechanism for metal castings

CN224646996UActive Publication Date: 2026-08-18YUTIAN COUNTY BENBEN TECH CO LTD
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Patent Information

Application Number
CN202521192243.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-11
Publication Date
2026-08-18
Estimated Expiration
2035-06-11

AI Technical Summary

Technical Problem

[0005]为了克服现有技术的上述缺陷,本实用新型的实施例提供一种金属铸件的热处理机构,以解决现有技术铸件降温冷却效率较低的问题

Benefits of technology

[0016]上述方案中,当密封门水平移动并将铸件带出热处理箱后,通过设置在固定架一侧的风机产生风力,并通过硬质连接管将风力送入通风腔中,最终通过通风腔表面开设的出风槽将风力输出至铸件表面,以对铸件进行快速降温,此外通过所设置的电机带动齿轮进行转动,使得转动辊二在啮合作用下能够同步转动,并通过传动带的传动使得与转动辊一相连接的连接轴以及通风腔能够同步转动,配合控制终端对转动方向的控制,使得通风腔往复翻转,因此不仅通过外加风力实现了对铸件的快速降温冷却,还能够通过通风腔的转动扩大风吹降温的覆盖范围,使得铸件表面均匀降温,提高冷却降温的效率,进而缩短生产周期。

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Abstract

The utility model discloses a kind of heat treatment mechanisms of metal casting, including workbench, the tabletop of workbench is provided with heat treatment box, the top of workbench is slidably installed with sealing door, the surface of sealing door is attached with the side of heat treatment box. In the above scheme, when sealing door moves horizontally and takes out casting from heat treatment box, fan is arranged on the side of fixed frame to generate wind power, and wind power is sent into ventilation cavity through hard connecting pipe, finally wind power is output to the surface of casting through the air outlet groove opened on the surface of ventilation cavity, to rapidly cool the casting, in addition, the rotation of gear driven by the motor set is rotated, and the control of rotating direction is matched with control terminal, so that ventilation cavity reciprocating overturn, so not only the rapid cooling of casting is realized by additional wind power, but also the coverage of wind cooling can be expanded by the rotation of ventilation cavity, so that the surface of casting is uniformly cooled, the efficiency of cooling is improved, and then production cycle is shortened.
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Description

Technical Field

[0001] This utility model relates to the field of heat treatment technology for castings, and more specifically, to a heat treatment mechanism for metal castings. Background Technology

[0002] During the heating process, castings are usually placed directly on the workbench, which prevents them from being heated evenly. This can negatively impact the quality of the castings and reduce their overall quality. Furthermore, most heat treatment equipment lacks convenient loading and unloading capabilities, especially when unloading castings after heat treatment. Castings cannot cool down quickly inside the heat treatment chamber, wasting time.

[0003] To address the aforementioned issues, patent document publication number CN222294118U discloses a heat treatment mechanism for metal castings, comprising a worktable, a heat treatment chamber fixedly mounted on the top surface of the worktable, a sealing door provided on the top surface of the worktable, a driving assembly provided on the surface of the sealing door, and a rotating shaft rotatably mounted inside the sealing door.

[0004] However, it still has some drawbacks in actual use. For example, although the heat treatment mechanism achieves uniform heating of the casting by rotating the casting and cooperating with the circulation pump, the mechanism itself only cools the casting by removing the placement plate and is not equipped with active cooling devices such as fans, water cooling or gas jets, resulting in low casting cooling efficiency and thus extending the production cycle. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, the embodiments of this utility model provide a heat treatment mechanism for metal castings to solve the problem of low cooling efficiency of castings in the prior art.

[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a heat treatment mechanism for metal castings, including a workbench, a heat treatment chamber on the surface of the workbench, a sealing door slidably installed on the top of the workbench, the surface of the sealing door being in contact with one side of the heat treatment chamber, and the heat treatment mechanism for metal castings further including...

[0007] Mounting bases are disposed opposite to each other on the left and right sides of the sealed door;

[0008] Rotating roller one, which is rotatably mounted on the surface of the mounting base;

[0009] A connecting shaft is fixedly connected inside the rotating roller. A portion of the surface of the connecting shaft is rotatably connected to the inner wall of the mounting base. A ventilation cavity is fixedly connected to one end of the connecting shaft along its length. An air outlet groove is provided on the surface of the ventilation cavity. One side of the ventilation cavity is in contact with the surface of the mounting base.

[0010] A mounting bracket, which is fixedly installed on the top of the mounting base;

[0011] A fan is installed on one side of the fixed frame along its length. The fan's air outlet is fixedly connected to a rigid connecting pipe. One end of the rigid connecting pipe is rotatably connected to the side of the ventilation cavity opposite the mounting base. The fan's air outlet is connected to the interior of the ventilation cavity through the rigid connecting pipe.

[0012] It also includes an adjustment component, which is disposed on the surface of the sealing door.

[0013] The adjustment assembly includes a fixed column, a motor, a gear, a second rotating roller, an annular rack, and a transmission belt. The fixed column is fixedly installed on the surface of the sealing door. The motor is located on the top of the fixed column. One side of the gear is fixedly connected to the drive shaft of the motor. The second rotating roller is rotatably installed on the side of the sealing door surface opposite to the heat treatment chamber. The annular rack is fixedly installed on the periphery of the second rotating roller, and the outer edge of the annular rack meshes with the outer edge of the gear. The second rotating roller is connected to the first rotating roller via the transmission belt.

[0014] It also includes a control terminal, which is located outside the motor.

[0015] The beneficial effects of the above-mentioned technical solution of this utility model are as follows:

[0016] In the above scheme, after the sealed door moves horizontally and takes the casting out of the heat treatment box, a fan set on one side of the fixed frame generates airflow, which is then sent into the ventilation cavity through a rigid connecting pipe. Finally, the airflow is output to the surface of the casting through the air outlet slots opened on the surface of the ventilation cavity to quickly cool the casting. In addition, the motor drives the gear to rotate, so that the second rotating roller can rotate synchronously under meshing action. Through the transmission belt, the connecting shaft connected to the first rotating roller and the ventilation cavity can rotate synchronously. With the control terminal controlling the direction of rotation, the ventilation cavity is rotated back and forth. Therefore, not only is the casting quickly cooled by the external airflow, but the rotation of the ventilation cavity can also expand the coverage of the airflow cooling, so that the surface of the casting is cooled evenly, improving the cooling efficiency and shortening the production cycle. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a three-dimensional assembly drawing of the overall device of this utility model;

[0019] Figure 3 This is a schematic diagram of the adjustment component structure of this utility model.

[0020] [Figure Labels]

[0021] 1. Workbench; 2. Heat treatment chamber; 3. Sealed door; 4. Mounting base; 5. Rotating roller one; 6. Connecting shaft; 7. Ventilation chamber; 8. Fixing frame; 9. Fan; 10. Rigid connecting pipe; 11. Adjusting assembly; 111. Fixing column; 112. Motor; 113. Control terminal; 114. Gear; 115. Rotating roller two; 116. Annular rack; 117. Transmission belt. Detailed Implementation

[0022] To make the technical problems, technical solutions and advantages of this utility model clearer, a detailed description will be given below in conjunction with the accompanying drawings and specific embodiments.

[0023] As attached Figure 1 To be continued Figure 3 An embodiment of this utility model provides a heat treatment mechanism for metal castings, including a workbench 1, a heat treatment chamber 2 mounted on the surface of the workbench 1, and a sealing door 3 slidably mounted on the top of the workbench 1, the surface of the sealing door 3 being in contact with one side of the heat treatment chamber 2. The heat treatment mechanism for metal castings also includes...

[0024] Mounting base 4 is positioned opposite to the left and right sides of the sealing door 3;

[0025] Rotary roller 5 is rotatably mounted on the surface of mounting base 4;

[0026] The connecting shaft 6 is fixedly connected inside the rotating roller 5. Part of the surface of the connecting shaft 6 is rotatably connected to the inner wall of the mounting base 4. One end of the connecting shaft 6 along its length is fixedly connected to a ventilation cavity 7. An air outlet groove is opened on the surface of the ventilation cavity 7. One side of the ventilation cavity 7 is in contact with the surface of the mounting base 4.

[0027] The fixing bracket 8 is fixedly installed on the top of the mounting base 4. The fixing bracket 8 prevents the fan 9 from being directly installed at one end of the ventilation cavity 7, which would cause excessive pressure on the connecting shaft 6, resulting in bending or breakage.

[0028] Fan 9 is located on one side of the fixed frame 8 along its length. The air outlet of fan 9 is fixedly connected to a rigid connecting pipe 10. One end of the rigid connecting pipe 10 is rotatably connected to the side of the ventilation cavity 7 opposite to the mounting base 4. The air outlet of fan 9 is connected to the interior of ventilation cavity 7 through the rigid connecting pipe 10.

[0029] It also includes an adjustment component 11, which is disposed on the surface of the sealing door 3.

[0030] The adjustment assembly 11 includes a fixed column 111, a motor 112, a gear 114, a rotating roller 115, an annular rack 116, and a transmission belt 117. The fixed column 111 is fixedly installed on the surface of the sealing door 3. The motor 112 is located on the top of the fixed column 111. One side of the gear 114 is fixedly connected to the drive shaft of the motor 112. The rotating roller 115 is rotatably installed on the side of the sealing door 3 opposite to the heat treatment chamber 2. The annular rack 116 is fixedly installed on the periphery of the rotating roller 115. The outer edge of the annular rack 116 meshes with the outer edge of the gear 114. The rotating roller 115 is connected to the rotating roller 5 via the transmission belt 117.

[0031] It also includes a control terminal 113, which is located outside the motor 112. The control terminal 113 is a PLC controller and can preset instructions to make the motor 112 drive the gear 114 to rotate at a certain angle and then reverse, so as to realize the reciprocating rotation of the ventilation cavity 7 to adjust the air blowing range.

[0032] The working process of this utility model is as follows: When the sealing door 3 moves horizontally and brings the casting out of the heat treatment box 2, the fan 9 set on one side of the fixed frame 8 generates wind power, and sends the wind power into the ventilation cavity 7 through the rigid connecting pipe 10. Finally, the wind power is output to the surface of the casting through the air outlet groove opened on the surface of the ventilation cavity 7 to quickly cool the casting. In addition, the motor 112 drives the gear 114 to rotate, so that the rotating roller 115 can rotate synchronously under the meshing action. Through the transmission belt 117, the connecting shaft 6 connected to the rotating roller 5 and the ventilation cavity 7 can rotate synchronously. With the control terminal 113 controlling the direction of rotation, the ventilation cavity 7 is repeatedly flipped.

[0033] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0034] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0035] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A heat treatment mechanism for metal castings, comprising a workbench (1), a heat treatment chamber (2) disposed on the surface of the workbench (1), and a sealing door (3) slidably mounted on the top of the workbench (1), the surface of the sealing door (3) being in contact with one side of the heat treatment chamber (2), characterized in that, The heat treatment mechanism for the metal casting also includes Mounting base (4), which is disposed opposite to the left and right sides of the sealing door (3); Rotating roller one (5), which is rotatably mounted on the surface of mounting base (4); A connecting shaft (6) is fixedly connected inside the rotating roller (5). Part of the surface of the connecting shaft (6) is rotatably connected to the inner wall of the mounting base (4). One end of the connecting shaft (6) in the length direction is fixedly connected to a ventilation cavity (7). An air outlet groove is opened on the surface of the ventilation cavity (7). One side of the ventilation cavity (7) is in contact with the surface of the mounting base (4). A fixing bracket (8) is fixedly installed on the top of the mounting base (4); A fan (9) is set on one side of the fixed frame (8) along its length. The air outlet of the fan (9) is fixedly connected to a rigid connecting pipe (10). One end of the rigid connecting pipe (10) is rotatably connected to the side of the ventilation cavity (7) opposite to the mounting base (4). The air outlet of the fan (9) is connected to the interior of the ventilation cavity (7) through the rigid connecting pipe (10).

2. The heat treatment mechanism for metal castings according to claim 1, characterized in that, It also includes an adjustment component (11) disposed on the surface of the sealing door (3).

3. The heat treatment mechanism for metal castings according to claim 2, characterized in that, The adjustment assembly (11) includes a fixed column (111), a motor (112), a gear (114), a second rotating roller (115), an annular rack (116), and a transmission belt (117). The fixed column (111) is fixedly installed on the surface of the sealing door (3). The motor (112) is located on the top of the fixed column (111). One side of the gear (114) is fixedly connected to the drive shaft of the motor (112). The second rotating roller (115) is rotatably installed on the side of the sealing door (3) relative to the heat treatment box (2). The annular rack (116) is fixedly installed on the periphery of the second rotating roller (115). The outer edge of the annular rack (116) meshes with the outer edge of the gear (114). The second rotating roller (115) is connected to the first rotating roller (5) via the transmission belt (117).

4. The heat treatment mechanism for metal castings according to claim 2, characterized in that, It also includes a control terminal (113), which is located outside the motor (112).

Citation Information

Patent Citations

  • Heat treatment mechanism for metal casting

    CN222294118U