A combined valve body
Patent Information
- Application Number
- CN202522103140.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-29
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-09-29
AI Technical Summary
首先,整体式阀体的制造过程复杂,对铸造精度和加工工艺要求高,尤其当流道结构复杂或阀孔数量较多时,容易产生铸造缺陷或加工误差,导致成品率低、成本上升
1、高度模块化与灵活性:阀块(第一阀块和第二阀块)和管道(端部管道和连接管道)可独立制造、选配和更换,适应不同流量、压力或功能需求,降低了生产成本和库存压力。
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Figure CN224649194U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of valve body technology, and more specifically to a combined valve body. Background Technology
[0002] As a key component of fluid control systems, the valve body is widely used in various industrial fields such as hydraulics, pneumatics, chemical engineering, and energy. Traditional valve bodies often adopt an integral structure, integrating the flow channels, valve orifices, and interfaces into a single valve block through casting or machining. While this integrated design is compact, it has several limitations in practical applications: First, the manufacturing process of integral valve bodies is complex, requiring high casting precision and machining technology. Especially when the flow channel structure is complex or the number of valve holes is large, casting defects or machining errors are prone to occur, leading to low yield and increased costs. Second, if a part of the valve body is damaged or the flow channel configuration needs adjustment, the entire valve body often needs to be replaced, resulting in high maintenance costs, long cycles, and hindering rapid on-site maintenance. Furthermore, traditional valve bodies lack flexibility, making it difficult to adjust or expand according to actual operating conditions (such as the addition or removal of flow, pressure, or functional modules), thus limiting their applicability.
[0003] As industrial equipment evolves towards modularity, integration, and high reliability, existing integrated valve bodies are no longer sufficient to meet diverse and customized application needs. Therefore, there is an urgent need for a valve body solution that is structurally sound, easy to assemble and disassemble, flexibly combinable, and possesses excellent sealing performance to overcome the shortcomings of existing technologies. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a modular valve body. Through modular design and standardized connection structure, this modular valve body effectively solves the technical bottlenecks in manufacturing, maintenance, and functional expansion of traditional valve bodies.
[0005] To achieve the above objectives, the present invention provides the following technical solution: A combined valve body includes a first valve block, a second valve block, and a connecting pipe. Both the first and second valve blocks have a main channel and several valve holes communicating with the main channel. The connecting pipe includes an end pipe and a connecting pipe, both having several communicating holes. One end of the end pipe has a limiting head, and the other end has a first connecting portion. Both ends of the connecting pipe have second connecting portions. The end pipe and the connecting pipe are connected and conductive through the first and second connecting portions. The end pipe and the connecting pipe extend into the main channels of the first and second valve blocks, respectively, and the several communicating holes of the end pipe and the connecting pipe correspond to several valve holes on the first and second valve blocks. The end of the connecting pipe away from the end pipe is connected to a sealing head through the second connecting portion. A splicing and fixing member is provided between the first and second valve blocks.
[0006] Furthermore, both the first and second connecting parts are provided with internal threads, and a double-threaded head connecting sleeve is provided between the end pipe and the connecting pipe. The double-threaded head connecting sleeve extends into the first connecting part of the end pipe and the second connecting part of the connecting pipe respectively to perform threaded connection.
[0007] Furthermore, dovetail grooves are provided on both sides of the first valve block and the second valve block. The connecting component includes a dovetail block and several bolts. Mounting holes are provided at both ends of the dovetail block, and the dovetail block extends into the dovetail grooves of the first valve block and the second valve block respectively. Threaded holes are provided in the dovetail grooves of the first valve block and the second valve block. Several bolts pass through the mounting holes at both ends of the dovetail block and extend into the threaded holes in the dovetail grooves of the first valve block and the second valve block for threaded connection.
[0008] Furthermore, the end cap is provided with a connecting post, the connecting post is provided with external threads, and the connecting post extends into the second connecting part of the connecting pipe for threaded connection.
[0009] Furthermore, a sealing sleeve is provided at the connection between the valve hole and the connecting hole.
[0010] Furthermore, the top block of the first valve block is provided with a polygonal positioning hole, and the limiting head is in the shape of a polygonal prism, and the limiting head extends into the polygonal positioning hole.
[0011] Compared with the prior art, the beneficial effects of this utility model are: 1. High modularity and flexibility: Valve blocks (first valve block and second valve block) and pipes (end pipes and connecting pipes) can be manufactured, selected and replaced independently to adapt to different flow, pressure or functional requirements, reducing production costs and inventory pressure.
[0012] 2. Convenient installation and maintenance: The use of standardized interfaces such as threaded connections and dovetail groove fixation simplifies the assembly process and facilitates on-site installation, debugging and subsequent maintenance.
[0013] 3. Superior sealing performance: Through multiple sealing designs such as sealing sleeves and end caps, the valve body is reliably sealed under high pressure, high temperature or corrosive media, reducing the risk of leakage.
[0014] 4. Stable and durable structure: The dovetail groove and polygonal positioning structure enhance the mechanical stability between components, prevent misalignment or loosening, and improve the overall durability and safety of the structure.
[0015] This invention not only solves the problems of complex manufacturing and difficult maintenance of traditional integrated valve bodies, but also improves the performance and service life of the valve body by optimizing the connection and sealing structure. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort, wherein: Figure 1 A schematic diagram of a combined valve body. Figure One ; Figure 2 A schematic diagram of a combined valve body. Figure Two ; Figure 3 A schematic diagram of a combined valve body. Figure Three .
[0017] The following are marked in the diagram: 1. First valve block; 2. Second valve block; 3. End pipe; 4. Limiting head; 5. Double threaded head connecting sleeve; 6. End cap; 7. Connecting column; 8. Valve hole; 9. Connecting hole; 10. Sealing sleeve; 11. Dovetail groove; 12. Dovetail block; 13. Bolt; 14. Polygonal positioning hole; 15. Main channel; 16. Connecting pipe. Detailed Implementation
[0018] In the description of this utility model, it should be noted that the directional terms such as "center", "horizontal (X)", "longitudinal (Y)", "vertical (Z)", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", and "counterclockwise" indicate the orientation and positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. They should not be construed as limiting the specific protection scope of this utility model.
[0019] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features. Thus, the use of "first" and "second" to define a feature may explicitly or implicitly include one or more of that feature. In the description of this utility model, "several" or "a number" means two or more, unless otherwise explicitly specified.
[0020] A type of combined valve body, such as Figures 1-3 As shown, the system includes a first valve block 1, a second valve block 2, and a connecting pipe. Both the first valve block 1 and the second valve block 2 are provided with a main channel 15 and several valve holes 8 communicating with the main channel 15. The connecting pipe 16 includes an end pipe 3 and a connecting pipe 16. Both the end pipe 3 and the connecting pipe 16 are provided with several connecting holes 9. One end of the end pipe 3 is provided with a limiting head 4, and the other end is provided with a first connecting part. Both ends of the connecting pipe 16 are provided with second connecting parts. The end pipe 3 and the connecting pipe 16 are connected and connected through the first connecting part and the second connecting part. The end pipe 3 and the connecting pipe 16 extend into the main channel 15 of the first valve block 1 and the second valve block 2, respectively. The several connecting holes 9 of the end pipe 3 and the connecting pipe 16 correspond to several valve holes 8 on the first valve block 1 and the second valve block 2, respectively. The end of the connecting pipe 16 away from the end pipe 3 is connected to a sealing head 6 through the second connecting part. A splicing fixing member is provided between the first valve block 1 and the second valve block 2.
[0021] Preferably, both the first connecting part and the second connecting part are provided with internal threads, and a double threaded head connecting sleeve 5 is provided between the end pipe 3 and the connecting pipe 16. The double threaded head connecting sleeve 5 extends into the first connecting part of the end pipe 3 and the second connecting part of the connecting pipe 16 respectively to perform threaded connection. Specifically, by setting internal threads in the first and second connecting parts and using a double-threaded head connecting sleeve 5 for connection, the threaded fit between the end pipe 3 and the connecting pipe 16 is achieved. This structure provides a robust and reliable connection method, facilitates disassembly and reassembly, improves the modularity and maintenance convenience of the valve body, and reduces the risk of leakage at the connection.
[0022] Preferably, dovetail grooves 11 are provided on both sides of the first valve block 1 and the second valve block 2. The connecting component includes a dovetail block 12 and several bolts 13. Mounting holes are provided at both ends of the dovetail block 12, and the dovetail block 12 extends into the dovetail grooves 11 of the first valve block 1 and the second valve block 2 respectively. Threaded holes are provided in the dovetail grooves 11 of the first valve block 1 and the second valve block 2. Several bolts 13 pass through the mounting holes at both ends of the dovetail block 12 and extend into the threaded holes in the dovetail grooves 11 of the first valve block 1 and the second valve block 2 for threaded connection. Specifically, the dovetail grooves 11 provided on both sides of the first valve block 1 and the second valve block 2 cooperate with the dovetail block 12, and the dovetail block 12 is fixed in the threaded hole of the valve block by bolts 13 to realize the mechanical connection between the valve blocks. The structure of the dovetail groove 11 enhances the docking accuracy and stability between the valve blocks, effectively prevents relative displacement or loosening, is easy to install, and is suitable for fastening needs under various working conditions.
[0023] Preferably, the end cap 6 is provided with a connecting post 7, the connecting post 7 is provided with external threads, and the connecting post 7 extends into the second connecting part of the connecting pipe 16 for threaded connection; Specifically, the end cap 6 is threadedly connected to the second connecting part of the connecting pipe 16 through the connecting post 7 with external threads to form a sealed end cap, which ensures the sealing of the pipe end and prevents fluid leakage. At the same time, the structure is simple, easy to install and disassemble, and conducive to later maintenance or replacement.
[0024] Preferably, a sealing sleeve 10 is provided at the connection between the valve hole 8 and the connecting hole 9. The sealing sleeve 10 at the connection between the valve hole 8 and the connecting hole 9 enhances the sealing effect at the interface, significantly improves the sealing performance of the valve body, is suitable for high pressure or corrosive fluid environments, reduces the probability of leakage, and extends the service life.
[0025] Preferably, the top block of the first valve block 1 is provided with a polygonal positioning hole 14, and the limiting head 4 is in the shape of a polygonal prism, and the limiting head 4 extends into the polygonal positioning hole 14; Specifically, by setting a polygonal positioning hole 14 on the top of the first valve block 1 and cooperating with the polygonal limiting head 4 of the end pipe 3, the end pipe 3 and the connecting pipe 16 are circumferentially positioned with the valve block, which effectively prevents the pipe from rotating during installation or operation, ensures that the connecting hole 9 and the valve hole 8 are always aligned, and improves the reliability and safety of the system.
[0026] advantage: 1. High modularity and flexibility: The valve blocks (first valve block 1 and second valve block 2) and pipes (end pipes 3 and connecting pipes 16) can be manufactured, selected and replaced independently to adapt to different flow, pressure or functional requirements, reducing production costs and inventory pressure.
[0027] 2. Convenient installation and maintenance: The use of standardized interfaces such as threaded connection and dovetail groove fixation simplifies the assembly process and facilitates on-site installation, debugging and subsequent maintenance.
[0028] 3. Superior sealing performance: Through multiple sealing designs such as sealing sleeve 10 and end cap 6, the valve body is reliably sealed under high pressure, high temperature or corrosive media, reducing the risk of leakage.
[0029] 4. Structural stability and durability: The dovetail groove 11 and polygonal positioning structure enhance the mechanical stability between components, prevent misalignment or loosening, and improve the overall structural durability and safety.
[0030] This invention not only solves the problems of complex manufacturing and difficult maintenance of traditional integrated valve bodies, but also improves the performance and service life of the valve body by optimizing the connection and sealing structure.
[0031] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.
Claims
1. A combined valve body, characterized in that: The device includes a first valve block, a second valve block, and a connecting pipe. Both the first and second valve blocks have a main channel and several valve holes communicating with the main channel. The connecting pipe includes an end pipe and a connecting pipe, both of which have several communicating holes. One end of the end pipe has a limiting head, and the other end has a first connecting part. Both ends of the connecting pipe have second connecting parts. The end pipe and the connecting pipe are connected and conductive through the first and second connecting parts. The end pipe and the connecting pipe extend into the main channels of the first and second valve blocks, respectively, and the several communicating holes of the end pipe and the connecting pipe correspond to several valve holes on the first and second valve blocks. The end of the connecting pipe furthest from the end pipe is connected to a cap through the second connecting part. A splicing and fixing component is provided between the first and second valve blocks.
2. The combined valve body according to claim 1, characterized in that: Both the first connecting part and the second connecting part are provided with internal threads. A double-threaded head connecting sleeve is provided between the end pipe and the connecting pipe. The double-threaded head connecting sleeve extends into the first connecting part of the end pipe and the second connecting part of the connecting pipe respectively to perform threaded connection.
3. The combined valve body according to claim 1, characterized in that: The first valve block and the second valve block are provided with dovetail grooves on both sides. The splicing fastener includes a dovetail block and several bolts. The two ends of the dovetail block are respectively provided with mounting holes, and the dovetail block extends into the dovetail grooves of the first valve block and the second valve block respectively. The dovetail grooves of the first valve block and the second valve block are provided with threaded holes. Several bolts pass through the mounting holes at both ends of the dovetail block and extend into the threaded holes in the dovetail grooves of the first valve block and the second valve block for threaded connection.
4. A combined valve body according to claim 1, characterized in that: The end cap is provided with a connecting post, and the connecting post is provided with external threads. The connecting post extends into the second connecting part of the connecting pipe for threaded connection.
5. A combined valve body according to claim 1, characterized in that: A sealing sleeve is provided at the connection between the valve hole and the connecting hole.
6. A combined valve body according to claim 1, characterized in that: The top block of the first valve block is provided with a polygonal positioning hole, and the limiting head is in the shape of a polygonal prism, and the limiting head extends into the polygonal positioning hole.