A kind of separator paper detection alarm device

Abstract

The utility model discloses a baffle paper detection alarm device relates to battery production equipment technical field, the utility model discloses a side plate, one side of side plate is provided with the passageway structure for baffle paper to pass through, and baffle paper is wound on the paper reel and forms baffle paper roll, and baffle paper roll is installed on baffle paper release roll, still be provided with detection mechanism on the side plate between baffle paper roll and passageway structure, when the end of baffle paper is separated from paper reel, under the gravity of baffle paper, promote baffle paper end to move down and be supported on detection mechanism, and detection mechanism is connected processor, and processor is connected alarm, the utility model discloses through detection mechanism real -time monitoring baffle paper end position, when baffle paper is used up, and the end of baffle paper is sagged and is supported on detection mechanism under the action of gravity and detection mechanism triggers detection and sends out alarm, realizes paper cutting zero delay alarm, avoids the defect group to flow into the subsequent process, reduces baffle paper scrap and manual sorting cost.

Description

Technical Field

[0001] This utility model belongs to the technical field of storage battery production equipment, and in particular relates to a separator paper detection alarm device. Background Technology

[0002] In the production process of lead-acid batteries, one step involves assembling the negative plate, positive plate, and separator paper into an electrode group. The separator paper wraps around the positive plate, serving to separate the negative plate from the positive plate. This process is known in the industry as "packaging" or "stacking." Currently, high-speed packing machines are used for electrode group assembly in lead-acid batteries. These machines often use double-sided packing. However, a common problem is that one side of the separator paper runs out first, resulting in a product consisting of only a single sheet of separator paper. This leads to electrode groups lacking separator paper flowing into subsequent casting and welding processes, causing both separator paper and plates to be scrapped. Furthermore, the need for manual sorting of defective electrode groups with missing separator paper increases labor requirements and production costs, disrupts normal packing operations, and reduces actual production efficiency. Utility Model Content

[0003] The purpose of this invention is to provide a partition paper detection alarm device, which monitors the position of the partition paper end in real time through a detection mechanism. When the partition paper is used up, the end of the partition paper hangs down and touches the detection mechanism under the action of gravity, triggering the detection and issuing an alarm, thus achieving zero-delay alarm for paper breakage and solving the problems raised in the prior art.

[0004] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0005] This utility model relates to a separator paper detection and alarm device, comprising a side plate. One side of the side plate is provided with a channel structure for the separator paper to pass through. The separator paper is wound on a paper roll to form a separator paper roll, which is mounted on a separator paper release roller. A detection mechanism is also provided on the side plate located between the separator paper roll and the channel structure. When the end of the separator paper detaches from the paper roll, it moves downward under its own weight and rests on the detection mechanism. The detection mechanism is connected to a processor, which is connected to an alarm. The detection mechanism monitors the position of the separator paper end in real time. When the separator paper is used up, the end of the separator paper hangs down under the action of gravity and rests on the detection mechanism, triggering the detection and issuing an alarm. This achieves zero-delay alarm for paper breakage, preventing defective paper from flowing into subsequent processes and reducing the cost of separator paper scrapping and manual sorting.

[0006] Furthermore, the channel structure consists of four cylindrical columns arranged in a rectangular shape on the side plate, forming a rectangular channel that constrains the paper conveying path.

[0007] Furthermore, the alarm device may be a buzzer, a tri-color light, or a horn.

[0008] Furthermore, the detection mechanism includes a housing with its open end facing the paper roll side, and a brightness sensor is disposed inside the housing.

[0009] Furthermore, a baffle is provided at the opening of the housing, and a rotating shaft is connected to each end of the baffle. Rotating sleeves for inserting the rotating shafts are provided on the top of the housing opposite to the two inner side walls. A counterweight is provided on the side of the baffle located inside the housing. In its natural state, the baffle is tilted upwards on the side located outside the housing. The counterweight causes the baffle to tilt upwards normally, and the baffle is pressed down when the partition paper hangs down, triggering the detection.

[0010] Furthermore, a limiting rod is connected between the two inner sidewalls of the shell located directly below the counterweight bar, and the limiting rod restricts the downward swing amplitude of the counterweight bar.

[0011] Furthermore, the bottom side of the counterweight bar is connected to a counterweight block via a connecting rope that passes through the limiting rod. The weight of the counterweight block is adjustable to accommodate the downward gravity of partition paper of different thicknesses.

[0012] Furthermore, side mounting plates are respectively provided on the side plates on both sides of the channel structure, and infrared distance sensors are provided on the opposite side walls of the two side mounting plates. The infrared distance sensors are symmetrically installed on both sides of the channel structure, forming a double protection with the detection mechanism.

[0013] Furthermore, a connecting plate is connected to the other side of the side plate, and a mounting hole A is formed on the connecting plate.

[0014] Furthermore, the connecting plate is connected to the vertical plate by bolts passing through the mounting hole A, and a base plate is provided at the bottom end of the vertical plate, with mounting holes B provided on the base plate.

[0015] This utility model has the following beneficial effects:

[0016] This invention uses a detection mechanism to monitor the position of the end of the partition paper in real time. When the partition paper is used up, the end of the partition paper hangs down and touches the detection mechanism under the action of gravity. The detection mechanism then triggers the detection and issues an alarm, achieving zero-delay alarm for paper breakage. This prevents defective paper from flowing into subsequent processes and reduces the cost of scrapping partition paper and manual sorting.

[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the detection and alarm device of this utility model. Figure 1 ;

[0020] Figure 2 for Figure 1 The main view;

[0021] Figure 3 This is a schematic diagram of the testing mechanism of this utility model. Figure 1 ;

[0022] Figure 4 This is a schematic diagram of the testing mechanism of this utility model. Figure 2 ;

[0023] Figure 5 This is a schematic diagram of the detection and alarm device of this utility model. Figure 2 ;

[0024] The attached diagram lists the components represented by each number as follows:

[0025] 1-Side plate, 11-First detection mechanism, 12-Cylinder, 13-Side mounting plate, 14-Connecting plate, 15-Vertical plate, 16-Bottom plate, 100-Partition paper, 101-Paper roll, 110-Housing, 111-Brightness sensor, 112-Baffle, 113-Rotating shaft, 114-Rotating sleeve, 115-Counterweight bar, 116-Limiting rod, 117-Connecting rope, 118-Counterweight block, 131-Infrared distance sensor, 161-Mounting hole B. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0027] In the description of this utility model, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "around" and other terms indicating orientation or positional relationship are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0028] Example 1:

[0029] Please see Figure 1-4 As shown, this utility model is a partition paper detection alarm device, including a side plate 1. One side of the side plate 1 is provided with a channel structure for the partition paper 100 to pass through. The structure limits the partition paper 100 passing through it, preventing the partition paper 100 from swaying violently from side to side during the conveying process. In use, the partition paper 100 is wound around the paper roll 101 to form a partition paper roll, and the partition paper roll is installed on the partition paper release roller. When the wrapping operation is performed, the partition paper release roller is controlled to rotate, thereby releasing the partition paper 100 from the paper roll 101. The channel structure consists of four cylinders 12 arranged in a rectangle on the side plate 1.

[0030] A detection mechanism 11 is also provided on the side plate 1 located between the partition paper roll and the channel structure; the detection mechanism 11 is connected to the processor, and the processor is connected to the alarm. When the end of the partition paper 100 is detached from the paper roll 101, the end of the partition paper 100 moves downward and rests on the detection mechanism 11 under its own weight. At this time, the detection mechanism 11 detects the signal and issues an alarm message through the alarm.

[0031] Specifically, the alarm can be one or more of the following alarm devices: buzzer, tri-color light, and horn, which will send alarm information to remind the operator.

[0032] In one technical solution, the detection mechanism 11 is a proximity switch. When one end of the partition paper 100 touches the proximity switch, the processor controls the alarm to sound.

[0033] In one technical solution, the detection mechanism 11 includes a housing 110, with the open end of the housing 110 facing the paper roll 101. A brightness sensor 111 is installed inside the housing 110. A baffle 112 is installed at the opening of the housing 110, with two ends of the baffle 112 connected to rotating shafts 113 respectively. Rotating sleeves 114 for inserting the rotating shafts 113 are provided on the top of the housing 110 and on the two inner sidewalls respectively. A counterweight bar 115 is installed on the side of the baffle 112 inside the housing 110. In its natural state, the side of the baffle 112 outside the housing 110 is tilted upward. That is, when the baffle 112 is in its natural state, the end of the partition paper 100 moves downward and rests on the baffle 112 under its own weight. Under the weight of the partition paper 100, the baffle 112 is tilted downward and blocks the opening of the housing 110. At this time, the brightness of the housing 110 changes. That is, when the brightness sensor 111 detects a sudden change in light intensity, it triggers the processor to control the alarm.

[0034] Based on the above, in order to ensure that the baffle 112 is tilted upward on the outside of the shell 110 in a natural state, and that the baffle 112 can be controlled to rotate along the cooperation of the rotating shaft 113 and the rotating sleeve 114 under the action of the partition paper 100 on the baffle 112. A limit rod 116 is connected between the two inner side walls of the shell 110 located directly below the counterweight bar 115. The bottom side of the counterweight bar 115 is connected to the counterweight block 118 through the connecting rope 117 that passes through the limit rod 116.

[0035] Example 3: Based on Example 1, in order to facilitate the installation of the detection alarm device on existing equipment, a connecting plate 14 is connected to the other side of the side plate 1, and a mounting hole A is opened on the connecting plate 14; that is, during use, it is installed by a fixing bolt that passes through the mounting hole A.

[0036] like Figure 5 Alternatively, the vertical plate 15 can be connected to the connecting plate 14 by bolts through the mounting hole A. The bottom end of the vertical plate 15 is provided with a base plate 16, and mounting holes B161 are opened on the base plate 16. In this case, the installation is carried out by fixing bolts through the mounting holes B161.

[0037] Example 3: Based on Example 1 or 2, in order to perform dual detection and avoid false alarms, side mounting plates 13 are respectively provided on the side plates 1 on both sides of the channel structure. Infrared distance sensors 131 are provided on the opposite side walls of the two mounting plates 13. That is, when the distance values ​​detected by the two infrared distance sensors 131 are both the distance between the two side mounting plates 13, and the aforementioned detection mechanism 11 has completed the detection of the signal, it indicates that the end of the partition paper 100 has been detached from the paper roll 101.

[0038] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0039] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A partition paper detection alarm device, characterized in that: Includes a side plate (1), one side of which is provided with a channel structure for the passage of the partition paper (100), the partition paper (100) is wound on the paper roll (101) to form a partition paper roll, and the partition paper roll is mounted on the partition paper release roller; A detection mechanism (11) is also provided on the side plate (1) located between the partition paper roll and the channel structure; When the end of the partition paper (100) is detached from the paper roll (101), the end of the partition paper (100) moves downward and rests on the detection mechanism (11) under its own weight. The detection mechanism (11) is connected to the processor, and the processor is connected to the alarm.

2. The partition paper detection alarm device according to claim 1, characterized in that, The channel structure consists of four rectangular cylinders (12) distributed on the side plate (1).

3. The partition paper detection alarm device according to claim 1, characterized in that, The alarm device may be a buzzer, a tri-color light, or a horn.

4. The partition paper detection alarm device according to claim 1, characterized in that, The detection mechanism (11) includes a housing (110), the open end of which faces the paper roll (101), and a brightness sensor (111) is provided inside the housing (110).

5. The partition paper detection alarm device according to claim 4, characterized in that, A baffle (112) is provided at the opening of the housing (110), and a rotating shaft (113) is connected to both ends of the baffle (112). A rotating sleeve (114) for inserting the rotating shaft (113) is provided on both inner sidewalls of the top of the housing (110). A counterweight (115) is provided on the side of the baffle (112) inside the housing (110). In its natural state, the side of the baffle (112) outside the housing (110) is tilted upward.

6. The partition paper detection alarm device according to claim 5, characterized in that, A limit rod (116) is connected between the two inner sidewalls of the housing (110) located directly below the counterweight bar (115).

7. The partition paper detection alarm device according to claim 6, characterized in that, The bottom side of the counterweight bar (115) is connected to a counterweight block (118) by a connecting rope (117) that passes through the limiting rod (116).

8. A partition paper detection alarm device according to any one of claims 1-7, characterized in that, Side mounting plates (13) are also provided on the side plates (1) on both sides of the channel structure, and infrared distance sensors (131) are provided on the opposite side walls of the two side mounting plates (13).

9. The partition paper detection alarm device according to claim 1, characterized in that, A connecting plate (14) is connected to the other side of the side plate (1), and a mounting hole A is provided on the connecting plate (14).

10. A partition paper detection alarm device according to claim 9, characterized in that, The connecting plate (14) is connected to the vertical plate (15) by bolts through the mounting hole A. The bottom end of the vertical plate (15) is provided with a base plate (16), and the base plate (16) has a mounting hole B (161).

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