New energy cable facilitating wiring

Abstract

The utility model discloses a new energy cable convenient to wiring relates to cable field, including multiple groups of conductor and the socket of setting in multiple groups of conductor one end. That convenient to wiring's new energy cable, through setting in the setting of the splicing mechanism of flat mechanism and setting in the socket inside, first will multiple groups of different function's conductor and arrange in the same plane side by side, and in the conductor outside side wraps insulating isolation layer to fill the interstice, prevents short circuit and signal crosstalk, then covers metal shielding net outside insulating isolation layer and forms faraday cage, effectively blocks electromagnetic interference, and the outermost layer is wrapped with protective packaging layer, makes cable cross section present flat, both ends configuration modular plug and socket, and the plug can be inserted into the annular cavity of socket and realizes plug and play, supports length customization and single -segment replacement. To pass through conductor layering isolation, electromagnetic shielding, modular splicing three big techniques, realize wiring neat, strong anti -interference, maintenance convenient and the advantage such as.

Description

Technical Field

[0001] This utility model relates to the field of cables, specifically a new energy cable that is easy to install. Background Technology

[0002] As a key component in the fields of renewable energy and electric vehicles, new energy cables need to adapt to high-density wiring, frequent plugging and unplugging, and complex electromagnetic environments.

[0003] Current mainstream technologies use a circular conductor structure, which has problems such as low space utilization and messy wiring. In addition, the connection ends mostly rely on threaded or one-way snap-fit ​​designs, which are easy to loosen and have low operating efficiency. Utility Model Content

[0004] This utility model provides a new energy cable that is easy to wire, in order to solve the problems of existing cables, which mostly use a circular conductor structure, resulting in low space utilization and messy wiring, and the connection ends mostly rely on threaded or one-way snap-fit ​​designs, which are easy to loosen and have low operating efficiency.

[0005] This utility model provides the following technical solution: a new energy cable that is easy to wire, comprising multiple sets of conductors and a socket disposed at one end of the multiple sets of conductors, and further comprising: a flat mechanism disposed on the outer wall of the multiple sets of conductors, the flat mechanism comprising an isolation layer, a metal shielding mesh, a protective encapsulation layer and an adhesive layer; a splicing mechanism disposed inside the socket, the splicing mechanism comprising a conductive groove, a plug, a conductive pin and a conductive block; and an annular cavity disposed inside the socket, the inner side wall of the annular cavity being provided with a locking mechanism, the locking mechanism comprising a card interface, a sliding base, a button, a pressure plate, a spring A, a groove, a spring B and a card block.

[0006] As a preferred embodiment of this utility model, the isolation layer is disposed on the outer wall of the multiple sets of conductors, the outer wall of the isolation layer is provided with a metal shielding mesh, the outer wall of the metal shielding mesh is provided with a protective encapsulation layer, and an adhesive layer is provided between the isolation layer, the metal shielding mesh and the protective encapsulation layer. The multiple sets of conductors are arranged side by side on the same plane, and the cross-section of the protective encapsulation layer is flat.

[0007] As a preferred embodiment of this utility model, the conductive groove is disposed inside the socket, a plug is inserted into the socket, a conductive pin is disposed inside the plug, and conductive blocks are disposed on the opposite side of the socket and the plug.

[0008] As a preferred technical solution of this utility model, the two sets of card interfaces are opened through the inner wall of the annular cavity. The two sets of card interfaces are fixedly connected to a sliding base on one side of the outer wall of the socket. A button and a pressure plate are slidably connected inside the sliding base. Two sets of springs A are fixedly connected to the opposite side of the button and the pressure plate. A groove is opened above the plug directly below the pressure plate. Two sets of springs B are fixedly connected to the inner bottom wall of the groove. A locking block is fixedly connected to the top of the two sets of springs B.

[0009] As a preferred embodiment of this utility model, the socket is welded to one end of a plurality of conductors, the plug is welded to the other end of the plurality of conductors, and both the socket and the plug are provided with sealing silicone on one side of the plurality of conductors.

[0010] As a preferred embodiment of this utility model, the two sets of card interfaces are symmetrically opened on the inner sidewall of the annular cavity, and both sets of card interfaces are located at the center of the socket.

[0011] As a preferred technical solution of this utility model, the positions of the two sets of card interfaces are adapted to the positions of the two sets of card blocks, and an arc slope is provided on one side of the two sets of card blocks.

[0012] As a preferred embodiment of this utility model, an annular LED light strip is embedded on the surface of the protective encapsulation layer. The annular LED light strip is electrically connected to one side of the conductive block through a power line. A fireproof layer is provided between the annular LED light strip and the protective encapsulation layer.

[0013] Compared with the prior art, this utility model provides a new energy cable that is easy to install, and has the following beneficial effects:

[0014] This new energy cable, designed for easy wiring, utilizes a flattened mechanism on the outer walls of multiple conductors and a splicing mechanism inside the socket. First, multiple conductors with different functions are arranged side-by-side on the same plane. An insulating layer is wrapped around the outside of the conductors to fill gaps and prevent short circuits and signal crosstalk. Next, a metal shielding mesh is placed over the insulating layer to form a Faraday cage, effectively blocking electromagnetic interference. The outermost layer is a protective encapsulation layer, resulting in a flat cable cross-section. Modular plugs and sockets are located at both ends; the plugs can be inserted into the ring-shaped cavity of the socket for plug-and-play functionality. Custom lengths and single-section replacement are supported. Through conductor layering, electromagnetic shielding, and modular splicing technologies, this cable achieves advantages such as neat wiring, strong anti-interference capabilities, and convenient maintenance.

[0015] This new energy cable, which facilitates wiring, utilizes a locking mechanism 6 located on the inner wall of the annular cavity 5. When the plug is inserted into the annular cavity, the locking blocks on the upper and lower sides of the plug are pressed down by the cavity wall, while the compressed spring B stores energy and retracts into the groove. When the locking block moves to below the card interface, the spring B resets and pushes the locking block into the card interface, achieving bidirectional spring self-locking. During disassembly, pressing the buttons on both sides with one hand drives the pressure plate to move down through the spring A, causing the locking block to disengage from the card interface, allowing the plug to be pulled out with the other hand. This achieves a quick plug-in and plug-out function with one-handed unlocking and bidirectional self-locking, avoiding the disadvantages of low efficiency in traditional threaded connections and easy loosening of snap-fit ​​structures under unidirectional force. At the same time, mechanical interlocking ensures connection stability and prevents accidental detachment. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the flat mechanism structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the splicing mechanism of this utility model;

[0019] Figure 4 This is a schematic diagram of the locking mechanism of this utility model.

[0020] In the diagram: 1. Conductor; 2. Socket; 3. Flat mechanism; 301. Insulation layer; 302. Metal shielding mesh; 303. Protective encapsulation layer; 4. Splicing mechanism; 401. Conductive groove; 402. Plug; 403. Conductive pin; 404. Conductive block; 5. Annular cavity; 6. Locking mechanism; 601. Card interface; 602. Sliding base; 603. Button; 604. Pressure plate; 605. Spring A; 606. Spring B; 607. Card block; 7. Sealing silicone; 8. Curved slope; 9. Annular LED light strip; 10. Fireproof layer. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1-4This utility model discloses a new energy cable that is easy to wire, including multiple sets of conductors 1 and a socket 2 disposed at one end of the multiple sets of conductors 1. It also includes: a flat mechanism 3 disposed on the outer wall of the multiple sets of conductors 1, the flat mechanism 3 including an isolation layer 301, a metal shielding mesh 302, a protective encapsulation layer 303 and an adhesive layer; a splicing mechanism 4 disposed inside the socket 2, the splicing mechanism 4 including a conductive groove 401, a plug 402, a conductive pin 403 and a conductive block 404; and an annular cavity 5 disposed inside the socket 2, the inner side wall of the annular cavity 5 having a locking mechanism 6 through which the locking mechanism 6 includes a card interface 601, a sliding base 602, a button 603, a pressure plate 604, a spring A 605, a groove, a spring B 606 and a card block 607.

[0023] Specifically, an isolation layer 301 is disposed on the outer wall of multiple sets of conductors 1. A metal shielding mesh 302 is disposed on the outer wall of the isolation layer 301. A protective encapsulation layer 303 is disposed on the outer wall of the metal shielding mesh 302. An adhesive layer is disposed between the isolation layer 301, the metal shielding mesh 302 and the protective encapsulation layer 303. Multiple sets of conductors 1 are arranged side by side on the same plane. The cross-section of the protective encapsulation layer 303 is flat.

[0024] In this embodiment, multiple groups of conductors 1 with different functions are first arranged side by side on the same plane, and an insulating isolation layer 301 is wrapped around the outside of the conductors 1 to fill the gaps and prevent short circuits and signal crosstalk. Then, a metal shielding mesh 302 is covered outside the insulating isolation layer 301 to form a Faraday cage, which effectively blocks electromagnetic interference. The outermost layer is wrapped with a protective encapsulation layer 303 to make the cable cross-section flat.

[0025] Specifically, a conductive groove 401 is provided inside the socket 2, a plug 402 is inserted into the socket 2, a conductive pin 403 is provided inside the plug 402, and a conductive block 404 is provided on the other side of the socket 2 opposite to the plug 402.

[0026] In this embodiment, the cable adopts a modular plug-in design. The plug 402 end integrates an array of conductive pins 403, and the socket 2 end is provided with a matching conductive groove 401 and an annular cavity 5. When connecting, the plug 402 is inserted into the annular cavity 5 of the socket 2 along the axial direction, and the conductive pins 403 are precisely guided into the conductive groove 401 to achieve electrical conduction.

[0027] Specifically, two sets of card interfaces 601 are opened through the inner wall of the annular cavity 5. Each set of card interfaces 601 is fixedly connected to a sliding base 602 on one side of the outer wall of the socket 2. A button 603 and a pressure plate 604 are slidably connected inside the sliding base 602. Two sets of springs A605 are fixedly connected to the opposite side of the button 603 and the pressure plate 604. A groove is opened above the plug 402 directly below the pressure plate 604. Two sets of springs B606 are fixedly connected to the inner bottom wall of the groove. A card block 607 is fixedly connected to the top of the two sets of springs B606.

[0028] In this embodiment, when the plug 402 is inserted into the annular cavity 5 of the socket 2, the locking blocks 607 on the upper and lower sides of the plug 402 are pressed down by the cavity wall, and at the same time, the compression spring B606 stores energy and retracts into the groove. When the locking block 607 moves to below the card interface 601, the spring B606 resets and pushes the locking block 607 into the card interface 601, realizing bidirectional spring self-locking. When disassembling, press the buttons 603 on both sides with one hand, and the spring A605 drives the pressure plate 604 to move down, causing the locking block 607 to disengage from the card interface 601, and the plug 402 can be pulled out with the other hand.

[0029] Specifically, the socket 2 is soldered to one end of the multiple conductors 1, and the plug 402 is soldered to the other end of the multiple conductors 1. Both the socket 2 and the plug 402 are provided with sealing silicone 7 on one side of the multiple conductors 1.

[0030] In this embodiment, multiple sets of conductors 1 with different functions are electrically connected to the terminals of plug 402 and socket 2 respectively through a welding process. To ensure the reliability of the connection, sealing silicone 7 is injected into the solder joint immediately after welding. This ensures the stability of signal and power transmission while taking into account the durability and flexibility of the cable assembly.

[0031] Specifically, two sets of card interfaces 601 are symmetrically opened on the inner side wall of the annular cavity 5. Both sets of card interfaces 601 are located at the center of the socket 2. The positions of the two sets of card interfaces 601 and the two sets of card blocks 607 are adapted to each other. An arc slope 8 is provided on one side of the two sets of card blocks 607.

[0032] In this embodiment, two sets of card interfaces 601 are symmetrically distributed on both sides of the socket 2, allowing for one-handed operation. During the insertion of the plug 402 into the socket 2, the gradually tapered arc slope 8 structure designed at the front end of the card block 607 plays a guiding role, enabling the plug 402 to be smoothly inserted into the annular cavity 5 of the socket 2.

[0033] Specifically, an annular LED strip 9 is embedded on the surface of the protective encapsulation layer 303. The annular LED strip 9 is electrically connected to one side of the conductive block 404 via a power line. A fireproof layer 10 is provided between the annular LED strip 9 and the protective encapsulation layer 303.

[0034] In this embodiment, an annular LED strip 9 is integrated on the outer surface of the cable protective encapsulation layer 303. The strip is connected in parallel with the main circuit of the cable through a conductive block 404. When the cable is powered on, the annular LED strip 9 lights up synchronously to form an annular light effect, realizing real-time visual monitoring of the cable's working status. If the cable experiences an open circuit or short circuit fault, the annular LED strip 9 will turn off due to power loss, and the fault section will be visually indicated through optical signals.

[0035] The working principle and usage process of this utility model are as follows: First, multiple sets of conductors 1 with different functions are arranged side by side on the same plane, and an insulating isolation layer 301 is wrapped around the outside of the conductors 1 to fill the gaps and prevent short circuits and signal crosstalk. Then, a metal shielding mesh 302 is covered outside the insulating isolation layer 301 to form a Faraday cage, which effectively blocks electromagnetic interference. The outermost layer is wrapped with a protective encapsulation layer 303, making the cable cross-section flat. Modular plugs 402 and sockets 2 are configured at both ends. The plugs 402 can be inserted into the annular cavity 5 of the sockets 2 to achieve plug-and-play functionality, and supports length customization and single-section replacement.

[0036] When plug 402 is inserted into the annular cavity 5 of socket 2, the locking blocks 607 on the upper and lower sides of plug 402 are pressed down by the cavity wall. At the same time, the compressed spring B606 stores energy and retracts into the groove. When the locking block 607 moves to below the card interface 601, the spring B606 resets and pushes the locking block 607 into the card interface 601, realizing bidirectional spring self-locking. When disassembling, press the buttons 603 on both sides with one hand, and the spring A605 drives the pressure plate 604 to move down, causing the locking block 607 to disengage from the card interface 601. The plug 402 can then be pulled out with the other hand.

[0037] In summary, this new energy cable, which facilitates wiring, solves the problems of time-consuming traditional threaded connections and easy loosening of one-way locking buckles through the flat mechanism 3 set on the outer wall of multiple conductors 1, the splicing mechanism 4 set inside the socket 2, and the locking mechanism 6 set on the inner wall of the annular cavity 5. Furthermore, it achieves three major characteristics simultaneously through triple technology protection (layered conductor 1, electromagnetic shielding, and mechanical interlocking): high wiring neatness, strong resistance to electromagnetic interference, and excellent connection stability. It is particularly suitable for new energy application scenarios that require frequent plugging and unplugging.

[0038] It should be noted that, in this document, terms such as "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A new energy cable that is easy to install, comprising multiple sets of conductors (1) and a socket (2) disposed at one end of the multiple sets of conductors (1), characterized in that, Also includes: A flat mechanism (3) is disposed on the outer sidewall of multiple sets of conductors (1), the flat mechanism (3) including an isolation layer (301), a metal shielding mesh (302), a protective encapsulation layer (303) and an adhesive layer; The splicing mechanism (4) is installed inside the socket (2), and the splicing mechanism (4) includes a conductive groove (401), a plug (402), a conductive pin (403), and a conductive block (404). An annular cavity (5) is provided inside the socket (2), and a locking mechanism (6) is provided through the inner wall of the annular cavity (5). The locking mechanism (6) includes a card interface (601), a sliding base (602), a button (603), a pressure plate (604), a spring A (605), a groove, a spring B (606), and a card block (607).

2. The new energy cable that is easy to install according to claim 1, characterized in that: The isolation layer (301) is disposed on the outer side wall of the multiple sets of conductors (1). The outer side wall of the isolation layer (301) is provided with a metal shielding mesh (302). The outer side wall of the metal shielding mesh (302) is provided with a protective encapsulation layer (303). An adhesive layer is provided between the isolation layer (301), the metal shielding mesh (302) and the protective encapsulation layer (303). The multiple sets of conductors (1) are arranged side by side on the same plane. The cross-section of the protective encapsulation layer (303) is flat.

3. The new energy cable that is easy to lay out according to claim 1, characterized in that: The conductive groove (401) is located inside the socket (2), and a plug (402) is inserted into the socket (2). A conductive pin (403) is located inside the plug (402), and a conductive block (404) is located on the other side of the socket (2) opposite to the plug (402).

4. A new energy cable that is easy to install according to claim 1, characterized in that: Two sets of card interfaces (601) are opened through the inner wall of the annular cavity (5). Each set of card interfaces (601) is fixedly connected to a sliding base (602) on one side of the outer wall of the socket (2). A button (603) and a pressure plate (604) are slidably connected inside the sliding base (602). Two sets of springs A (605) are fixedly connected to the opposite side of the button (603) and the pressure plate (604). A groove is opened above the plug (402) directly below the pressure plate (604). Two sets of springs B (606) are fixedly connected to the inner bottom wall of the groove. A card block (607) is fixedly connected to the top of the two sets of springs B (606).

5. A new energy cable that is easy to install according to claim 1, characterized in that: The socket (2) is welded to one end of the multiple conductors (1), and the plug (402) is welded to the other end of the multiple conductors (1). Both the socket (2) and the plug (402) are provided with sealing silicone (7) on one side of the multiple conductors (1).

6. A new energy cable that is easy to lay out according to claim 1, characterized in that: The two sets of card interfaces (601) are symmetrically opened on the inner sidewall of the annular cavity (5), and both sets of card interfaces (601) are located at the center of the socket (2).

7. A new energy cable that is easy to install according to claim 6, characterized in that: The positions of the two sets of card interfaces (601) are adapted to the positions of the two sets of card blocks (607), and an arc slope (8) is provided on one side of the two sets of card blocks (607).

8. A new energy cable that is easy to install according to claim 1, characterized in that: The protective encapsulation layer (303) has an embedded ring-shaped LED light strip (9) on its surface. The ring-shaped LED light strip (9) is electrically connected to one side of the conductive block (404) via a power line. A fireproof layer (10) is provided between the ring-shaped LED light strip (9) and the protective encapsulation layer (303).

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