A halogen lamp with a base and a lead wire free from welding

Abstract

A halogen lamp with a lamp cap and a wire without welding, which belongs to the technical field of halogen lamp production. It comprises a bulb, a lamp cap fixedly connected with the bulb, and a lamp disc fixedly connected with the lamp cap. The lower end of the bulb is sequentially provided with a first filament pin I, a second filament pin I, a second filament pin II, and a first filament pin II from left to right. The lower end of the lamp cap is fixedly provided with a pair of metal sheets. The first filament pin I and the second filament pin I are respectively welded and fixed with the metal sheets. The lower end of the second filament pin II and the first filament pin II is respectively welded and fixed on a wire. One end of the wire is upwardly bent and clamped between the bulb and the lamp cap to achieve fixed connection with the lamp cap. The end of the wire does not protrude from the lamp cap. The advantages are that the welding and the preparation process required for welding are reduced, the processing cost is lowered, and the product qualification rate is improved.

Description

Technical Field

[0001] This utility model belongs to the field of halogen lamp manufacturing technology, specifically relating to a halogen lamp with a lamp holder and wires that do not require soldering. Background Technology

[0002] Halogen lamps are high-efficiency incandescent lamps based on the halogen tungsten cycle principle. Their core structure includes a quartz glass shell, a tungsten filament, and halogen gas. When the filament is energized, it emits light at high temperatures. The evaporated tungsten combines with the halogen gas to form tungsten halide, which is then re-deposited on the filament surface through a cycle, thereby slowing down tungsten filament wear and improving luminous efficiency. Their compact size, high brightness, and color temperature stability make them widely used in automotive headlights, industrial lighting, and other fields.

[0003] There are many types of halogen lamps. Some halogen lamps consist of a bulb, a lamp holder, and a lamp base. Some bulbs have one filament, while others have two filaments. A bulb with one filament has two leads, while a bulb with two filaments has four leads. The leads of the bulb need to be electrically connected to the lamp holder. When the bulb has two leads, the two leads are directly soldered to the metal plate on the lamp holder, and the metal plate is insulated from the lamp holder. When the bulb has four leads, two leads are soldered to the metal plate in the same way, while the other two leads are usually connected in parallel with a wire and then soldered downwards to the bottom of the lamp holder. When soldering the wire to the bottom of the lamp holder, it often requires drilling holes in the lamp holder and soldering, which inevitably prolongs the processing cycle. Moreover, any welding defects will lead to product defects.

[0004] In view of the above, it is necessary to design a halogen lamp that reduces processing steps and eliminates the need for soldering the lamp holder to the wires. To this end, the applicant has made a beneficial design, and the technical solution described below arose from this context. Utility Model Content

[0005] The objective of this invention is to provide a halogen lamp with a solderless lamp holder and wires, which helps to improve the connection structure between the lamp holder and the bulb so that the wires on the bulb can be fixed without soldering to the lamp holder. This reduces the need for welding and the preparation steps required for welding, thereby reducing processing costs and improving the product qualification rate.

[0006] The present invention achieves its objective as follows: a halogen lamp with a solderless lamp holder and wire, comprising a bulb, a lamp holder fixedly connected to the bulb, and a lamp plate fixedly connected to the lamp holder. The lower end of the bulb has, from left to right, a first filament lamp holder I, a second filament lamp holder I, a second filament lamp holder II, and a first filament lamp holder II. A pair of metal plates are insulated and fixed to the lower end of the lamp holder. The filament lamp holder I and the second filament lamp holder I are respectively soldered and fixed to the metal plates. The key feature is that the lower ends of the second filament lamp holder II and the first filament lamp holder II are respectively soldered and fixed to a wire. One end of the wire is bent upwards and clamped between the bulb and the lamp holder to achieve a fixed connection with the lamp holder, and the end of the wire does not protrude from the lamp holder.

[0007] In a specific embodiment of this utility model, a pair of metal sheet solder joints are respectively provided on the metal sheet, and a contact boss protrudes downward from the middle of the aforementioned metal sheet.

[0008] In another specific embodiment of this utility model, the bulb is provided with a first filament and a second filament spaced apart from each other. One end of the first filament lamp base I and the first filament lamp base II are respectively connected to the two ends of the first filament. One end of the second filament lamp base I and the second filament lamp base II are respectively connected to the two ends of the second filament. The first filament lamp base I, the second filament lamp base I, the second filament lamp base II and the first filament lamp base II are arranged alternately from left to right and their lower ends extend downward out of the bulb. The middle parts of the first filament lamp base I, the second filament lamp base I, the second filament lamp base II and the first filament lamp base II are fixedly connected inside the bulb by a lamp base connecting post.

[0009] In another specific embodiment of this utility model, the lamp head forms a lamp head cavity facing upwards. The bulb has a first filament lamp foot I, a second filament lamp foot I, a second filament lamp foot II, and one end of the first filament lamp foot II is inserted into the lamp head cavity from top to bottom and fixed. An insulating base is fixed to the lower end of the lamp head, and the metal sheet is fixed to the lower side of the insulating base.

[0010] In another specific embodiment of this utility model, the first filament lamp holder I, the second filament lamp holder I, the second filament lamp holder II, and the first filament lamp holder II are molybdenum rods.

[0011] In another specific embodiment of this utility model, the first filament and the second filament are tungsten filaments.

[0012] In a further specific embodiment of this utility model, the lamp base connecting post is a quartz glass post.

[0013] In a more specific embodiment of this utility model, the conductor is either nickel wire or molybdenum wire.

[0014] In yet another specific embodiment of this utility model, glue is filled at the connection between the bulb and the lamp holder for a fixed connection between the two.

[0015] In yet another specific embodiment of this utility model, the lamp disk is fitted onto the lamp head and the two are fixed together by spot welding, and a positioning groove is provided at the circumferential edge of the lamp disk.

[0016] The present invention has the following advantages due to the above-mentioned structure: by adopting the structure in which the wire is bent upward and clamped between the bulb and the lamp holder, thus avoiding welding with the lamp holder, welding and the preparation process required for welding are reduced, which not only reduces the processing cost, but also improves the product qualification rate. Attached Figure Description

[0017] Figure 1 This is a front view of an embodiment of the present invention. Figure 2 This is a bottom view of an embodiment of the present invention.

[0018] In the diagram: 1. Bulb, 11. First filament, 111. First filament lamp base I, 112. First filament lamp base II, 12. Second filament, 121. Second filament lamp base I, 122. Second filament lamp base II, 13. Lamp base connecting post, 14. Wire; 2. Lamp holder, 21. Lamp holder cavity, 22. Insulating base, 23. Metal sheet, 231. Metal sheet solder joint, 232. Contact boss; 3. Lamp panel, 31. Positioning groove. Detailed Implementation

[0019] The specific embodiments of this utility model are described in detail below with reference to the accompanying drawings. However, the description of the embodiments is not a limitation on the technical solution. Any formal but not substantive changes made based on the concept of this utility model should be considered within the protection scope of this utility model.

[0020] In the following description, all directional (or orientational) concepts involving up, down, left, right, front, and back refer to the concepts being described. Figure 1 The description of the location and state is intended to facilitate public understanding and should not be construed as a special limitation on the technical solution provided by this utility model.

[0021] Please see Figure 1 and Figure 2This utility model relates to a halogen lamp with a solderless lamp holder and wires, including a bulb 1, a lamp holder 2 fixedly connected to the bulb 1, and a lamp plate 3 fixedly connected to the lamp holder 2. The lower end of the bulb 1 is provided with a first filament lamp holder I111, a second filament lamp holder I121, a second filament lamp holder II122, and a first filament lamp holder II112, arranged sequentially from left to right. The lower end of the lamp holder 2 is insulated and fixed with a pair of metal plates 23. The filament lamp holder I111 and the second filament lamp holder I121 are respectively soldered and fixed to the metal plates 23.

[0022] The technical innovation of this utility model is as follows: the lower ends of the second filament lamp holder II122 and the first filament lamp holder II112 are respectively welded and fixed on a wire 14. One end of the wire 14 is bent upward and clamped between the bulb 1 and the lamp holder 2 to achieve a fixed connection with the lamp holder 2, and the end of the wire 14 does not protrude from the lamp holder 2.

[0023] Please see Figure 1 The bulb 1 contains a first filament 11 and a second filament 12 spaced apart. One end of the first filament base I 111 and the first filament base II 112 are connected to both ends of the first filament 11, and one end of the second filament base I 121 and the second filament base II 122 are connected to both ends of the second filament 12. The first filament base I 111, the second filament base I 121, the second filament base II 122, and the first filament base II 112 are arranged sequentially from left to right, with their lower ends extending downwards out of the bulb 1. The middle portions of the first filament base I 111, the second filament base I 121, the second filament base II 122, and the first filament base II 112 are fixedly connected inside the bulb 1 by a base connecting post 13. The first filament base I 111, the second filament base I 121, the second filament base II 122, and the first filament base II 112 are molybdenum rods. The first filament 11 and the second filament 12 are tungsten filaments. The lamp base connecting post 13 is a quartz glass post.

[0024] Please see Figure 2 The metal sheet 23 has a pair of metal sheet solder joints 231 respectively, and the metal sheet 23 has a contact boss 232 protruding downward from the middle.

[0025] Please continue reading. Figure 1 The lamp holder 2 forms a lamp holder cavity 21 facing upwards. The bulb 1 has a first filament lamp foot I 111, a second filament lamp foot I 121, a second filament lamp foot II 122, and one end of the first filament lamp foot II 112 is inserted into the lamp holder cavity 21 from top to bottom and fixed. An insulating base 22 is fixed to the lower end of the lamp holder 2, and the metal sheet 23 is fixed on the lower side of the insulating base 22.

[0026] Furthermore, the conductor 14 is either a nickel wire or a molybdenum wire, and in this embodiment, the conductor 14 is preferably a nickel wire.

[0027] Furthermore, glue is filled at the connection between the bulb 1 and the lamp holder 2 for fixing the two together.

[0028] Furthermore, the lamp plate 3 is fitted onto the lamp head 2 in the middle and the two are fixed together by spot welding. A positioning groove 31 is provided at the circumferential edge of the lamp plate 3.

[0029] Please see Figure 1 and combined Figure 2 Before the bulb 1 is fixed to the lamp holder 2, the wire 14 is bent upwards and placed against the side wall at the lower end of the bulb 1. Then, glue is applied to the upper inner wall of the lamp holder cavity 21. The bulb 1 is inserted into the lamp holder cavity 21 from top to bottom. At the same time, the filament lamp feet I111 and I121 are aligned with the corresponding metal sheet solder joints 231 of the metal sheet 23 and inserted. During the insertion process, the bulb 1 squeezes the glue, filling the space between the bulb 1 and the lamp holder 2. The wire 14 is clamped between the bulb 1 and the lamp holder 2 and fixed. At the same time, the wire 14 will squeeze out the glue and make close contact with the lamp holder 2. Finally, the metal sheet solder joints 231 are welded to the filament lamp feet I111 and I121 to complete the assembly process of the halogen lamp.

[0030] In summary, the technical solution provided by this utility model makes up for the shortcomings of the prior art, successfully completes the utility model task, and faithfully realizes the technical effects described by the applicant in the above technical effect column.

Claims

1. A halogen lamp with a solderless lamp holder and wires, comprising a bulb (1), a lamp holder (2) fixedly connected to the bulb (1), and a lamp plate (3) fixedly connected to the lamp holder (2), wherein the lower end of the bulb (1) is provided with a first filament lamp holder I (111), a second filament lamp holder I (121), a second filament lamp holder II (122), and a first filament lamp holder II (112) arranged sequentially from left to right; the lower end of the lamp holder (2) is insulated and fixed with a pair of metal plates (23), wherein the filament lamp holder I (111) and the second filament lamp holder I (121) are respectively soldered and fixed to the metal plates (23), characterized in that: The lower ends of the second filament lamp base II (122) and the first filament lamp base II (112) are respectively welded and fixed to a wire (14). One end of the wire (14) is bent upward and clamped between the bulb (1) and the lamp holder (2) to achieve a fixed connection with the lamp holder (2), and the end of the wire (14) does not protrude from the lamp holder (2).

2. A halogen lamp with a solderless lamp holder and wires according to claim 1, characterized in that: A pair of metal sheet solder joints (231) are respectively provided on the metal sheet (23), and a contact boss (232) protrudes downward from the middle of the aforementioned metal sheet (23).

3. A halogen lamp with a solderless lamp holder and wires according to claim 1, characterized in that: The bulb (1) is provided with a first filament (11) and a second filament (12) arranged at intervals. One end of the first filament lamp base I (111) and the first filament lamp base II (112) are respectively connected to the two ends of the first filament (11). One end of the second filament lamp base I (121) and the second filament lamp base II (122) are respectively connected to the two ends of the second filament (12). The first filament lamp base I (111), the second filament lamp base I (121), the second filament lamp base II (122) and the first filament lamp base II (112) are arranged at intervals from left to right and their lower ends extend downward out of the bulb (1). The middle parts of the first filament lamp base I (111), the second filament lamp base I (121), the second filament lamp base II (122) and the first filament lamp base II (112) are fixedly connected in the bulb (1) by a lamp base connecting post (13).

4. A halogen lamp with a solderless lamp holder and wires according to claim 1, characterized in that: The lamp head (2) forms a lamp head cavity (21) facing upwards. The bulb (1) has a first filament lamp foot I (111), a second filament lamp foot I (121), a second filament lamp foot II (122), and one end of the first filament lamp foot II (112) is inserted into the lamp head cavity (21) from top to bottom and fixed. An insulating base (22) is fixed to the lower end of the lamp head (2). The metal sheet (23) is fixed on the lower side of the insulating base (22).

5. A halogen lamp with a solderless lamp holder and wires according to claim 1, characterized in that: The first filament lamp holder I (111), the second filament lamp holder I (121), the second filament lamp holder II (122) and the first filament lamp holder II (112) are molybdenum rods.

6. A halogen lamp with a solderless lamp holder and wires according to claim 3, characterized in that: The first filament (11) and the second filament (12) are tungsten wires.

7. A halogen lamp with a solderless lamp holder and wires according to claim 3, characterized in that: The lamp base connecting column (13) is a quartz glass column.

8. A halogen lamp with a solderless lamp holder and wires according to claim 1, characterized in that: The conductor (14) is either nickel wire or molybdenum wire.

9. A halogen lamp with a solderless lamp holder and wires according to claim 1, characterized in that: The connection between the bulb (1) and the lamp holder (2) is filled with glue for fixing the two together.

10. A halogen lamp with a solderless lamp holder and wires according to claim 1, characterized in that: The lamp plate (3) is fitted onto the lamp head (2) in the middle and the two are fixed by spot welding. A positioning groove (31) is provided at the edge of the lamp plate (3) in the circumferential direction.

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