Automatic egg breaking and separating device for egg production

Abstract

The utility model relates to separating device technical field, especially is a kind of broken egg automatic separating device for egg production, including chassis, the top surface of chassis is fixedly installed with two symmetrical setting gyro conveyor, the conveying direction of two gyro conveyors is opposite, the top surface of chassis is fixedly installed with support frame by bolt.The utility model has the advantages that electric push rod promotes rubber vacuum chuck to descend and adsorb broken egg, then electric push rod retracts and lifts broken egg, rotating disc continues to rotate to another gyro conveyor above, rubber vacuum chuck releases broken egg, so that it is stably dropped into gyro conveyor inside and is transported recycling.This operation step is through the flexible adsorption and accurate transfer of rubber vacuum chuck, avoids the impact and extrusion caused by broken egg direct feeding.Rubber material can buffer adsorption force, prevent broken egg from being further damaged, and the rotation of rotating disc and the lifting cooperation of electric push rod can gently transfer broken egg to collection place.

Description

Technical Field

[0001] This utility model relates to the field of separation device technology, and in particular to an automatic egg-breaking and separating device for egg production. Background Technology

[0002] An automated egg separation device for egg production is an automated machine used in egg processing to automatically identify and sort broken eggs from batches. Its core components typically include a conveying mechanism (such as a roller conveyor), a detection mechanism (such as an industrial camera), a gripping mechanism (such as a rubber vacuum suction cup), and drive and control components (such as a motor and electric push rod). Through the coordinated operation of mechanical transmission, optical detection, and pneumatic / electric drive, this device achieves automated egg conveying, broken egg identification, precise gripping, and separation, completing the sorting of broken and good eggs without human intervention.

[0003] Currently, automatic egg-breaking separation devices used in egg production have some shortcomings. One significant problem is that the material from broken eggs is usually directly placed inside the collection box at the separation point, causing secondary losses. When broken egg whites, yolks, and shell fragments fall into the collection box together, the relatively open space inside the box, lacking effective cushioning and protection, can cause the shell fragments to further compress and scrape the egg whites and yolks, leading to a decline in their quality. Utility Model Content

[0004] The purpose of this invention is to at least solve one of the aforementioned technical defects.

[0005] Therefore, one objective of this utility model is to provide an automatic egg-breaking and separating device for egg production, in order to solve the problems mentioned in the background art and overcome the shortcomings of the existing technology.

[0006] To achieve the above objectives, one embodiment of this utility model provides an automatic egg-breaking and separating device for egg production, including a base frame. Two symmetrically arranged roller conveyors are fixedly mounted on the top surface of the base frame, with the two roller conveyors conveying in opposite directions. A support frame is bolted to the top surface of the base frame, located between the two roller conveyors. A motor is fixedly connected inside the support frame, and a drive rod is fixedly connected to the output end of the motor. The drive rod is rotatably connected to the support frame via a bearing. A rotating disk is bolted to the top of the drive rod. The rotating disk is connected by a locking bolt, and the screw of the locking bolt is rotatably connected to a pressure plate. The bottom surface of the pressure plate is in contact with the top surface of the rotating disk. The top surface of the rotating disk has several circularly arrayed embedding slots. An adjustment frame is slidably connected to the inner wall of each embedding slot. An adjustment plate is slidably connected to the inner wall of the adjustment frame. An electric push rod is fixedly connected to the top of the adjustment plate. A rubber vacuum suction cup is fixedly connected to the output end of the electric push rod. The rubber vacuum suction cup corresponds to the roller part of the roller conveyor. An industrial camera is fixedly connected to the bottom surface of the adjustment plate. The industrial camera corresponds to the roller part of the roller conveyor.

[0007] Preferably, in any of the above embodiments, the top of the adjustment frame is threaded with an adjustment bolt, and the bottom of the adjustment bolt is in contact with the top surface of the adjustment plate.

[0008] Preferably, in any of the above solutions, the left and right sides of the adjusting plate are fixedly connected with limit pins, and both limit pins are slidably connected to the adjusting frame.

[0009] Preferably, in any of the above solutions, the bottom surface of the adjustment frame is fixedly connected with two symmetrically arranged positioning pins, and the adjustment frame is engaged with the rotating disk through the positioning pins.

[0010] Preferably, in any of the above embodiments, the top of the support frame is fixedly connected to two symmetrically arranged vertical plates, the top ends of the two vertical plates are fixedly connected to limit rings, and the drive rod is rotatably connected to the limit rings through bearings.

[0011] Preferably, in any of the above embodiments, a guide rod is fixedly connected to the top of the rubber vacuum suction cup, and the guide rod is slidably connected to the adjustment plate.

[0012] Compared with the prior art, the advantages and beneficial effects of this utility model are as follows: 1. To reduce secondary losses after breaking eggs are separated, the specific operating steps are as follows: A roller conveyor transports eggs, and an industrial camera detects the eggs. When a broken egg is detected, a motor drives a drive rod to rotate a rotating disk, moving the corresponding rubber vacuum suction cup above the broken egg. An electric push rod pushes the rubber vacuum suction cup downwards to pick up the broken egg. The electric push rod then retracts, lifting the broken egg. The rotating disk continues to rotate above another roller conveyor, where the rubber vacuum suction cup releases the broken egg, allowing it to fall smoothly into the roller conveyor for collection. This operating procedure, through the flexible adsorption and precise transfer of the rubber vacuum suction cup, avoids the impact and compression caused by directly placing broken eggs. The rubber material buffers the adsorption force, preventing further damage to the broken egg. The rotation of the rotating disk and the lifting and lowering of the electric push rod gently move the broken egg to the collection point, reducing the scraping of egg white and yolk by eggshell fragments. This solves the problem of secondary losses caused by traditional direct placement and ensures the quality of the broken egg material.

[0013] 2. To improve the adaptability of the device to eggs of different sizes, the specific operating steps are as follows: Based on the egg size, loosen the adjusting bolts, push the adjusting plate to slide along the adjusting frame, and the limit pin moves with the adjusting plate to limit offset. Adjust the height of the rubber vacuum suction cup and the industrial camera. If the lateral position needs adjustment, loosen the locking bolts, move the adjusting frame to slide along the embedded groove, and the positioning pin ensures the stability of the adjusting frame position. After adjustment, tighten the locking bolts and secure it. In this operating procedure, the sliding cooperation between the adjusting plate and the adjusting frame allows for flexible changes in the adsorption and detection height. The movement of the adjusting frame along the embedded groove adjusts the lateral position, and the limit pin and positioning pin ensure structural stability after adjustment. Through multi-dimensional adjustment, the device can adapt to eggs of different sizes and conveying positions, meeting diverse production needs without replacing parts, thus improving the equipment's versatility and efficiency. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of the assembly of this utility model; Figure 2 This is a first-view structural diagram of the support frame of this utility model; Figure 3 This is a second-view structural diagram of the support frame of this utility model; Figure 4 This is an exploded structural diagram of the support frame of this utility model; Figure 5 This is a schematic diagram of the structure of the rubber vacuum suction cup of this utility model.

[0015] In the diagram: 1-Base frame, 2-Roller conveyor, 4-Support frame, 5-Motor, 6-Drive rod, 7-Rotating disc, 8-Locking bolt, 9-Pressure plate, 10-Embedded groove, 11-Adjusting frame, 12-Adjusting plate, 13-Electric push rod, 14-Rubber vacuum suction cup, 15-Industrial camera, 16-Adjusting bolt, 17-Limit pin, 18-Positioning pin, 19-Vertical plate, 20-Limit ring, 21-Guide rod. Detailed Implementation

[0016] The present invention will be further described below with reference to the accompanying drawings, but the scope of protection of the present invention is not limited thereto.

[0017] like Figures 1 to 5 As shown, an automatic egg-breaking and separating device for egg production includes a base frame 1. Two symmetrically arranged roller conveyors 2 are fixedly mounted on the top surface of the base frame 1, with opposite conveying directions. A support frame 4 is bolted to the top surface of the base frame 1, located between the two roller conveyors 2. A motor 5 is fixedly connected inside the support frame 4, and a drive rod 6 is fixedly connected to the output end of the motor 5. The drive rod 6 is rotatably connected to the support frame 4 via bearings. A rotating disk 7 is bolted to the top of the drive rod 6, and a locking bolt 8 is threaded onto the top of the rotating disk 7. A pressure plate 9 is rotatably connected to the rod. The bottom surface of the pressure plate 9 is in contact with the top surface of the rotating disk 7. The top surface of the rotating disk 7 has several circularly arrayed embedding slots 10. An adjustment frame 11 is slidably connected to the inner wall of each embedding slot 10. An adjustment plate 12 is slidably connected to the inner wall of the adjustment frame 11. An electric push rod 13 is fixedly connected to the top of the adjustment plate 12. A rubber vacuum suction cup 14 is fixedly connected to the output end of the electric push rod 13. The rubber vacuum suction cup 14 corresponds to the roller part of the roller conveyor 2. An industrial camera 15 is fixedly connected to the bottom surface of the adjustment plate 12. The industrial camera 15 corresponds to the roller part of the roller conveyor 2.

[0018] As an optional technical solution of this utility model, the top of the adjustment frame 11 is threaded with an adjustment bolt 16, the bottom of the adjustment bolt 16 is in contact with the top surface of the adjustment plate 12. When the adjustment plate 12 is adjusted to a suitable height, tightening the adjustment bolt 16 can firmly fix it in the adjustment frame 11, preventing the adjustment plate 12 from sliding up and down due to vibration during device operation, ensuring the height stability of the rubber vacuum suction cup 14 and the industrial camera 15, and ensuring the accuracy of adsorption and detection.

[0019] As an optional technical solution of this utility model, the left and right sides of the adjustment plate 12 are fixedly connected with limit pins 17. Both limit pins 17 are slidably connected to the adjustment frame 11. The limit pins 17 are embedded in the adjustment frame 11, which restricts the left and right offset or rotation of the adjustment plate 12 during the sliding process, so that the adjustment plate 12 always maintains vertical movement, ensuring that the rubber vacuum suction cup 14 and the industrial camera 15 can accurately align with the egg, and improving the stability and accuracy of the adjustment operation.

[0020] As an optional technical solution of this utility model, the bottom surface of the adjustment frame 11 is fixedly connected with two symmetrically arranged positioning pins 18. The adjustment frame 11 is engaged with the rotating disk 7 through the positioning pins 18. The positioning pins 18 are inserted into the corresponding positions of the rotating disk 7 to prevent the adjustment frame 11 from sliding or rotating on the rotating disk 7, ensuring that the position of the adjustment frame 11 and the upper components is stable when the rotating disk 7 rotates, and avoiding deviations in adsorption and detection caused by the displacement of the adjustment frame 11.

[0021] As an optional technical solution of this utility model, the top of the support frame 4 is fixedly connected to two symmetrically arranged vertical plates 19, and the top of the two vertical plates 19 is fixedly connected to a limiting ring 20. The drive rod 6 is rotatably connected to the limiting ring 20 through a bearing. The limiting ring 20 provides radial support for the drive rod 6. In conjunction with the bottom bearing, it effectively reduces the shaking and offset of the drive rod 6 when rotating at high speed, ensuring that the rotating disk 7 rotates smoothly and that the rubber vacuum suction cup 14 can accurately align with the egg position.

[0022] As an optional technical solution of this utility model, a guide rod 21 is fixedly connected to the top of the rubber vacuum suction cup 14. The guide rod 21 is slidably connected to the adjustment plate 12. The guide rod 21 restricts the tilting or offset of the rubber vacuum suction cup 14 during the up and down movement, so that the suction cup always maintains vertical movement, ensuring that it can accurately align with and adhere to the surface of the egg, improving the stability and reliability of the adsorption, and avoiding the egg from falling off or not adsorbing firmly due to the offset of the suction cup.

[0023] An automatic egg-breaking and separating device for egg production operates on the following principle: 1): The roller conveyor 2 is started to transport eggs. The industrial camera 15 detects the eggs. When a broken egg is detected, the motor 5 drives the drive rod 6 to rotate the rotating disk 7, so that the corresponding rubber vacuum suction cup 14 moves above the broken egg.

[0024] 2): The electric push rod 13 pushes the rubber vacuum suction cup 14 down and sucks up the broken egg. Then the electric push rod 13 retracts and lifts the broken egg. The rotating disk 7 continues to rotate above another roller conveyor 2.

[0025] 3): The rubber vacuum suction cup 14 releases the broken egg, allowing it to fall smoothly into the roller conveyor 2 for conveying and recycling.

[0026] In summary, this automatic broken egg separation device for egg production operates by starting the roller conveyor 2 to transport eggs. An industrial camera 15 detects the eggs, and when a broken egg is detected, the motor 5 drives the drive rod 6 to rotate the rotating disk 7, causing the corresponding rubber vacuum suction cup 14 to move above the broken egg. An electric push rod 13 then pushes the rubber vacuum suction cup 14 downwards to suck up the broken egg. Subsequently, the electric push rod 13 retracts, lifting the broken egg. The rotating disk 7 continues to rotate above another roller conveyor 2, where the rubber vacuum suction cup 14 releases the broken egg, allowing it to fall smoothly into the roller conveyor 2 for transport and recycling. This operation, through the flexible suction and precise transfer of the rubber vacuum suction cup 14, avoids the impact and compression caused by directly dropping broken eggs. The rubber material cushions the suction force, preventing further damage to broken eggs. The rotation of the rotating disk 7 and the lifting of the electric push rod 13 gently move broken eggs to the collection point, reducing the scraping of egg white and yolk by eggshell fragments. This solves the problem of secondary loss caused by traditional direct disposal and ensures the quality of the broken egg material. Depending on the size of the eggs, loosen the adjusting bolt 16 and push the adjusting plate 12 to slide along the adjusting frame 11. The limiting pin 17 moves with the adjusting plate 12 and limits the offset, adjusting the height of the rubber vacuum suction cup 14 and the industrial camera 15. If the lateral position needs to be adjusted, loosen the locking bolt 8 and move the adjusting frame 11 to slide along the embedded groove 10. The positioning pin 18 ensures the stability of the adjusting frame 11. After adjustment, tighten the locking bolts 8 and 16 to fix it. In this operation process, the sliding cooperation between the adjusting plate 12 and the adjusting frame 11 can flexibly change the suction and detection height. The movement of the adjusting frame 11 along the embedded groove 10 can adjust the lateral position. The limiting pin 17 and the positioning pin 18 ensure the stability of the structure after adjustment. Through multi-dimensional adjustments, the device can adapt to eggs of different sizes and in different conveying positions, meeting diverse production needs without replacing parts, thus improving the equipment's versatility and efficiency.

Claims

1. An automatic egg-breaking and separating device for egg production, characterized in that: The system includes a base frame (1), on which two symmetrically arranged roller conveyors (2) are fixedly mounted. The two roller conveyors (2) convey in opposite directions. A support frame (4) is fixedly mounted on the top surface of the base frame (1) by bolts. The support frame (4) is located between the two roller conveyors (2). A motor (5) is fixedly connected inside the support frame (4). A drive rod (6) is fixedly connected to the output end of the motor (5). The drive rod (6) is rotatably connected to the support frame (4) through a bearing. A rotating disk (7) is fixedly connected to the top of the drive rod (6) by bolts. A locking bolt (8) is threadedly connected to the top of the rotating disk (7). A pressure plate is rotatably connected to the screw part of the locking bolt (8). (9) The bottom surface of the pressure plate (9) is in contact with the top surface of the rotating disk (7). The top surface of the rotating disk (7) is provided with a plurality of circumferentially arrayed embedding slots (10). An adjustment frame (11) is slidably connected to the inner wall of each embedding slot (10). An adjustment plate (12) is slidably connected to the inner wall of the adjustment frame (11). An electric push rod (13) is fixedly connected to the top of the adjustment plate (12). A rubber vacuum suction cup (14) is fixedly connected to the output end of the electric push rod (13). The rubber vacuum suction cup (14) corresponds to the roller part of the roller conveyor (2). An industrial camera (15) is fixedly connected to the bottom surface of the adjustment plate (12). The industrial camera (15) corresponds to the roller part of the roller conveyor (2).

2. The automatic egg-breaking and separating device for egg production according to claim 1, characterized in that: The top of the adjustment frame (11) is threaded with an adjustment bolt (16), and the bottom of the adjustment bolt (16) is in contact with the top surface of the adjustment plate (12).

3. The automatic egg-breaking and separating device for egg production according to claim 2, characterized in that: The left and right sides of the adjustment plate (12) are fixedly connected with limit pins (17), and both limit pins (17) are slidably connected to the adjustment frame (11).

4. The automatic egg-breaking and separating device for egg production according to claim 3, characterized in that: The bottom surface of the adjustment frame (11) is fixedly connected with two symmetrically arranged positioning pins (18), and the adjustment frame (11) is engaged with the rotating disk (7) through the positioning pins (18).

5. The automatic egg-breaking and separating device for egg production according to claim 4, characterized in that: The top of the support frame (4) is fixedly connected to two symmetrically arranged vertical plates (19), and the top ends of the two vertical plates (19) are fixedly connected to limit rings (20). The drive rod (6) is rotatably connected to the limit rings (20) through bearings.

6. The automatic egg-breaking and separating device for egg production according to claim 5, characterized in that: The top of the rubber vacuum suction cup (14) is fixedly connected to a guide rod (21), and the guide rod (21) is slidably connected to the adjustment plate (12).

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