Denatured starch reactor spray acid cleaning device

By designing an acid spray cleaning device for modified starch reactors, the problem of inconvenient angle adjustment during the cleaning process was solved, achieving flexible angle switching and efficient cleaning effect.

CN224672670UActive Publication Date: 2026-08-25JIANGXI BODA CHEM
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Patent Information

Application Number
CN202521771358.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-20
Publication Date
2026-08-25
Estimated Expiration
2035-08-20

AI Technical Summary

Technical Problem

The existing modified starch reactor needs to be adjusted to a horizontal angle during the cleaning process, which makes it inconvenient to discharge starch or clean with acid, and is not flexible in use.

Method used

A modified starch reactor acid spray cleaning device was designed. Through the cooperation of a fixed frame and movable components, the angle of the reactor body can be adjusted and the cleaning components can be flexibly connected, allowing the reactor to switch between vertical and horizontal states for convenient acid washing and cleaning.

Benefits of technology

It enables flexible angle adjustment and simple operation of the reactor, improves cleaning efficiency, and meets the flexible needs of the preparation and cleaning process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of reaction kettle cleaning, and disclose a modified starch reaction kettle spray acid cleaning device, including fixed frame and fixed installation in the fixed frame lower end four corners'supporting leg, when the reaction kettle body is clean, the fixed rod of both sides is rotated, and the fixed rod slides along the chute to the outside of the connecting ring, and the fixed rod is rotated to the position of not contacting the connecting ring, in the process of fixed rod movement, the connecting ring and the reaction kettle body are all changed into movable state, at this moment, the reaction kettle assembly can be rotated along the fixed rod, and the vertical state is adjusted to the horizontal state, at this moment, the spray acid cleaning work can be completed under the cooperation of the movable assembly, the modified starch reaction kettle spray acid cleaning device can change the orientation angle of the reaction kettle body during actual use, can be set vertically downward when needing to prepare modified starch, and can be rotated to the horizontal angle when needing to clean the inside, and the operation is simple and flexible to use.
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Description

Technical Field

[0001] This utility model relates to the field of reactor cleaning technology, specifically to an acid spraying cleaning device for a modified starch reactor. Background Technology

[0002] To improve starch properties and expand its applications, physical, chemical, or enzymatic treatments are used to introduce new functional groups into starch molecules or alter starch molecule size and granule properties. This changes alter the natural characteristics of starch (such as gelatinization temperature, thermal viscosity and its stability, freeze-thaw stability, gelling power, film-forming properties, and transparency) to better suit specific application requirements. This type of modified starch, after secondary processing, is collectively called modified starch. After producing modified starch, the reaction vessel is typically cleaned using acid washing.

[0003] Most existing reactors for preparing modified starch are fixed in shape. However, acid washing and cleaning require rotating and letting stand for a period of time after the acid solution is injected. At this time, the reactor needs to be adjusted to a horizontal angle. However, a horizontally placed reactor is not convenient for starch to be discharged, and a vertically oriented reactor is not conducive to acid cleaning. This has certain inconveniences in actual use. Utility Model Content

[0004] The purpose of this invention is to provide an acid spraying cleaning device for modified starch reaction vessels, in order to solve the problems mentioned in the background art. Most existing modified starch preparation reaction vessels are in a fixed form, and acid cleaning requires rotating and standing for a period of time after the acid is injected. At this time, the reaction vessel needs to be adjusted to a horizontal angle. However, horizontally placed reaction vessels are not conducive to the discharge of starch, and vertically oriented reaction vessels are not conducive to acid cleaning, which are inconvenient in actual use.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a modified starch reaction vessel acid spray cleaning device, comprising a fixed frame and support legs fixedly installed at the four corners of the lower end of the fixed frame. A reaction vessel assembly is movably arranged inside the fixed frame. Threaded grooves are provided on both side walls of the fixed frame, and fixed rods are rotatably installed in each of the threaded grooves. A connecting ring is rotatably installed between the two fixed rods. The reaction vessel assembly includes a reaction vessel body fixedly installed in the connecting ring. A sliding groove is provided on the side wall of the connecting ring, and one end of each fixed rod is slidably connected in the sliding groove. Movable components are movably arranged on both sides of the fixed frame.

[0006] Preferably, the fixed frame has limit grooves on both sides of its lower end, and a feeding groove is provided at the lower end of the fixed frame. The movable component includes a connecting plate that is slidably connected in the limit groove, and movable plates are fixedly installed on the sides of the connecting plate.

[0007] Preferably, a fixing plate is fixedly installed on both sides of the fixing frame, and a spring is fixedly installed on both sides of the fixing plate. The other end of the spring is fixedly connected to the side wall of the movable plate.

[0008] Preferably, a motor is fixedly installed on the inner wall of one of the movable plates, the output end of the motor is provided with a connecting groove, a discharge pipe is provided at one end of the reactor body, a sealing cap is threaded on the discharge pipe, and a feed port is provided on one side of the reactor body.

[0009] Preferably, a cleaning component is rotatably provided inside the feed inlet. The cleaning component includes a movable tube threadedly installed inside the feed inlet. A connecting block is fixedly installed on one side of the movable tube. The connecting block is slidably connected in the connecting groove. A plurality of slots are equidistantly opened on one side of the movable tube. A movable ring is rotatably installed on the outer side of the slots.

[0010] Preferably, a guide tube is fixedly installed on the outer side of the movable ring, and several mounting grooves are equally spaced on the movable tube. A movable block is rotatably installed in each mounting groove, and a nozzle is fixedly installed on each movable block. A spring is fixedly installed between the two sides of the movable block and the side wall of the mounting groove.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. When cleaning the reactor body, rotate the two fixed rods on both sides. The fixed rods slide along the sliding groove to the outside of the connecting ring. Rotate the fixed rods to a position where they do not contact the connecting ring. During the movement of the fixed rods, both the connecting ring and the reactor body become movable. At this time, the reactor assembly can be rotated along the fixed rods to adjust from a vertical state to a horizontal state. Then, with the cooperation of the movable components, the acid spraying cleaning work can be completed. In actual use, the orientation angle of the reactor body can be changed. When it is necessary to prepare modified starch, it can be set vertically downward. When it is necessary to clean its interior, it can be rotated to a horizontal angle. It is simple to operate and flexible to use.

[0013] 2. With the cooperation of the connecting plate, movable plate, motor, connecting groove, movable pipe, connecting block, slot, movable ring, guide pipe, mounting groove, movable block, nozzle and spring 2, the device can be used to facilitate the connection between the motor output end and the cleaning component through the movable component on the side. When it is necessary to disconnect, the movable plate can be pulled outward to release the connection between the two. The adjustment is simple and convenient, and the cleaning component can be disassembled and cleaned as needed. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the overall transverse cross-sectional three-dimensional structure of this utility model;

[0016] Figure 3 This is a schematic diagram of the overall longitudinal cross-sectional three-dimensional structure of this utility model;

[0017] Figure 4 For the present utility model Figure 2 Enlarged 3D structural diagram at point A.

[0018] In the diagram: 1. Fixed frame; 11. Limiting groove; 12. Discharge groove; 13. Threaded groove; 14. Fixed plate; 15. Spring 1; 2. Support leg; 3. Reactor assembly; 31. Reactor body; 32. Discharge pipe; 33. Sealing cover; 34. Inlet; 4. Fixed rod; 41. Connecting ring; 42. Slide groove; 5. Movable assembly; 51. Connecting plate; 52. Movable plate; 53. Motor; 54. Connecting groove; 6. Cleaning assembly; 61. Movable pipe; 62. Connecting block; 63. Slot; 64. Movable ring; 65. Guide pipe; 66. Mounting groove; 67. Movable block; 68. Nozzle; 69. Spring 2. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Example 1: Please refer to Figure 1 - Figure 3 A modified starch reactor acid spray cleaning device includes a fixed frame 1 and support legs 2 fixedly installed at the four corners of the lower end of the fixed frame 1. A reactor assembly 3 is movably installed inside the fixed frame 1. Threaded grooves 13 are opened on both side walls of the fixed frame 1. Fixed rods 4 are rotatably installed in the threaded grooves 13. A connecting ring 41 is rotatably installed between the two fixed rods 4. The reactor assembly 3 includes a reactor body 31 fixedly installed in the connecting ring 41. A sliding groove 42 is opened on the side wall of the connecting ring 41. One end of the fixed rod 4 is slidably connected in the sliding groove 42. Movable components 5 are movably installed on both sides of the fixed frame 1.

[0021] In this embodiment: When cleaning the reactor body 31 after using the device, the two fixing rods 4 on both sides can be rotated. The fixing rods 4 slide outward along the threaded groove 13. When the fixing rods 4 move outward, they slide outward along the sliding groove 42 towards the outside of the connecting ring 41. The fixing rods 4 can be rotated to a position where they do not contact the connecting ring 41. During the movement of the fixing rods 4, both the connecting ring 41 and the reactor body 31 become movable. At this time, the reactor assembly 3 can be rotated along the fixing rods 4 to adjust from a vertical state to a horizontal state. At this time, the acid spraying cleaning work can be completed with the cooperation of the movable assembly 5. In actual use, the orientation angle of the reactor body 31 of this modified starch reactor acid spraying cleaning device can be changed. When it is necessary to prepare modified starch, it can be set vertically downward. When it is necessary to clean its interior, it can be rotated to a horizontal angle. It is simple to operate and flexible to use.

[0022] Example 2: This example is an improvement on Example 1. For details, please refer to [link / reference]. Figure 2 - Figure 4 The fixed frame 1 has limit grooves 11 on both sides of its lower end, and a feeding groove 12 is provided at the lower end of the fixed frame 1. The movable component 5 includes a connecting plate 51 that is slidably connected in the limit groove 11. Movable plates 52 are fixedly installed on the sides of the connecting plate 51. The movable plates 52 can move on both sides of the fixed frame 1.

[0023] Fixed plates 14 are fixedly installed on both sides of the fixed frame 1, and springs 15 are fixedly installed on both sides of the fixed plates 14. The other end of the springs 15 is fixedly connected to the side wall of the movable plate 52, and the springs 15 can provide inward pulling force to the movable plate 52.

[0024] A motor 53 is fixedly installed on the inner wall of one of the movable plates 52. A connecting groove 54 is opened at the output end of the motor 53. A discharge pipe 32 is provided at one end of the reactor body 31. A sealing cap 33 is threaded on the discharge pipe 32. A feed inlet 34 is provided on one side of the reactor body 31.

[0025] A cleaning component 6 is rotatably installed inside the feed inlet 34. The cleaning component 6 includes a movable tube 61 threadedly installed inside the feed inlet 34. A connecting block 62 is fixedly installed on one side of the movable tube 61. The connecting block 62 is slidably connected in the connecting groove 54. Several slots 63 are equidistantly opened on one side of the movable tube 61. A movable ring 64 is rotatably installed on the outside of the slots 63. The movable ring 64 is rotatably positioned on the outside of the slots 63.

[0026] A guide tube 65 is fixedly installed on the outer side of the movable ring 64. Several mounting slots 66 are equally spaced on the movable tube 61. Movable blocks 67 are rotatably installed in each mounting slot 66. Nozzles 68 are fixedly installed on each movable block 67. Springs 69 are fixedly installed between the two sides of the movable block 67 and the side wall of the mounting slot 66. The springs 69 allow the movable block 67 to move when it is squeezed, and after the movement, the springs 69 can push it to a central vertical angle.

[0027] In this embodiment: When the device needs to be cleaned internally by acid spraying, first, the fixing rods 4 on both sides are rotated to release the fixing limit on the connecting ring 41 and the reactor body 31. At this time, the reactor body 31 can be rotated to the angle shown in the figure. During this process, the two sides of the reactor body 31 contact the output end of the motor 53 respectively. At this time, the movable plate 52 can be pulled outward until the connecting block 62 slides into the connecting groove 54 to complete the connection between the motor 53 and the movable tube 61. At this time, the motor 53 can be started. The motor 53 starts and drives the cleaning component 6 at its output end and the reactor component 3 to rotate together. During this process, the acid cleaning solution can be injected into the interior of the reactor body 31 through the feed pipe 65. The acid cleaning solution enters the movable ring 64 through the feed pipe 65 and then enters the groove 63. Inside the movable tube 61, the cleaning component is ultimately sprayed outward through nozzles 68 on multiple movable blocks 67 to acid wash and clean the inner wall of the reactor body 31. When it is necessary to remove the cleaning component 6, the reactor body 31 can be adjusted to a vertical angle, and then the movable tube 61 can be rotated to pull it outward as a whole. During the movement, the movable block 67 will contact the side wall of the reactor body 31 and be squeezed and rotated into the mounting groove 66. After contact, it can return to its original position under the action of spring 69. When using this device, the movable component 5 on the side facilitates the connection between the output end of the motor 53 and the cleaning component 6. When it is necessary to disconnect, the movable plate 52 can be pulled outward to release the connection between the two. The adjustment is simple and convenient, and the cleaning component 6 can be disassembled and cleaned as needed.

[0028] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0029] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A modified starch reactor acid spray cleaning device, comprising a fixed frame (1) and support legs (2) fixedly installed at the four corners of the lower end of the fixed frame (1), characterized in that: The fixed frame (1) is movably provided with a reactor assembly (3). The two side walls of the fixed frame (1) are provided with threaded grooves (13). Fixed rods (4) are rotatably installed in the threaded grooves (13). A connecting ring (41) is rotatably installed between the two fixed rods (4). The reactor assembly (3) includes a reactor body (31) fixedly installed in the connecting ring (41). The side wall of the connecting ring (41) is provided with a sliding groove (42). One end of the fixed rod (4) is slidably connected in the sliding groove (42). Movable components (5) are movably provided on both sides of the fixed frame (1).

2. The acid spraying cleaning device for a modified starch reaction vessel according to claim 1, characterized in that: The fixed frame (1) has limit grooves (11) on both sides of its lower end, and a feeding groove (12) is provided at the lower end of the fixed frame (1). The movable component (5) includes a connecting plate (51) that is slidably connected in the limit groove (11), and a movable plate (52) is fixedly installed on the side of the connecting plate (51).

3. The acid spraying cleaning device for a modified starch reaction vessel according to claim 2, characterized in that: Fixed plates (14) are fixedly installed on both sides of the fixed frame (1), and springs (15) are fixedly installed on both sides of the fixed plates (14). The other end of the springs (15) is fixedly connected to the side wall of the movable plate (52).

4. The acid spraying cleaning device for a modified starch reaction vessel according to claim 3, characterized in that: A motor (53) is fixedly installed on the inner wall of one of the movable plates (52). The output end of the motor (53) is provided with a connecting groove (54). A discharge pipe (32) is provided at one end of the reactor body (31). A sealing cap (33) is threaded on the discharge pipe (32). A feed inlet (34) is provided on one side of the reactor body (31).

5. The modified starch reaction vessel acid spray cleaning device according to claim 4, characterized in that: A cleaning component (6) is rotatably installed inside the feed inlet (34). The cleaning component (6) includes a movable tube (61) threadedly installed inside the feed inlet (34). A connecting block (62) is fixedly installed on one side of the movable tube (61). The connecting block (62) is slidably connected in the connecting groove (54). A plurality of slots (63) are equally spaced on one side of the movable tube (61). A movable ring (64) is rotatably installed on the outer side of the slots (63).

6. The acid spraying cleaning device for a modified starch reaction vessel according to claim 5, characterized in that: A guide tube (65) is fixedly installed on the outer side of the movable ring (64). Several mounting grooves (66) are equally spaced on the movable tube (61). Movable blocks (67) are rotatably installed in each mounting groove (66). Nozzles (68) are fixedly installed on each movable block (67). Springs (69) are fixedly installed between the two sides of the movable block (67) and the side wall of the mounting groove (66).