A self-cleaning beater

Abstract

The utility model discloses a self -cleaning formula beater relates to beating machine technical field, the top of bottom plate is installed with annular spray board, is established with three rows radius that increases gradually in turn in the annular spray board spray hole, one side of annular spray board is connected with three radius that increases gradually in turn water outlet pipe, one side of water outlet pipe is provided with valve no.

Description

Technical Field

[0001] This utility model relates to the field of pulping machine technology, specifically to a self-cleaning pulping machine. Background Technology

[0002] The self-cleaning pulping machine is a technological innovation developed based on traditional pulping equipment to solve its most intractable cleaning problem. After crushing, mixing, and pulping materials, traditional pulping machines leave a large amount of stubborn residue adhering to their internal containers, blades, and crevices. This residue is highly susceptible to spoilage or cross-contamination of the next batch of products. Therefore, manual cleaning is required after each use, which is not only extremely labor-intensive and results in long downtime and low production efficiency, but also creates cleaning dead zones, making it difficult to meet the stringent hygiene standards of modern food and pharmaceutical industries. Self-cleaning can be achieved through a cleaning system integrated into the equipment. This is all automatically controlled by a PLC program; the operator only needs to select the cleaning program by pressing a button. This greatly improves hygiene, production efficiency, and automation, making it an indispensable key piece of equipment in modern continuous and large-scale production. However, some residues (soy milk, milk, glutinous rice, etc.) are difficult to clean, requiring increased water flow, which inevitably leads to water waste. Utility Model Content

[0003] The purpose of this invention is to provide a self-cleaning pulping machine to solve the technical problems of residues inside the pulping machine being impossible to clean and the cleaning intensity being impossible to adjust. The objective of this utility model can be achieved through the following technical solutions: A self-cleaning pulping machine includes an annular spray plate mounted above a base plate. The annular spray plate has three rows of spray holes with progressively increasing radii. Three water outlet pipes with progressively increasing radii are connected to one side of the annular spray plate. A valve is installed on one side of each water outlet pipe, and a water pump is fixedly installed on one side of each water outlet pipe. Symmetrical sliders are fixedly installed on both sides of the annular spray plate. As a further embodiment of this invention, symmetrical grooved plates are fixedly installed on the top of both sides of the base plate. A lead screw is installed on the inner wall of each grooved plate, and a slider is threaded onto the lead screw. A motor is fixedly installed on the top of each grooved plate, and a lead screw is fixedly connected to the output shaft of the motor. The sliders are in clearance fit with the grooved plates.

[0004] As a further embodiment of this utility model: symmetrical protective shells are fixedly installed on both sides of the groove plate, and a top cover is fixedly installed on the top of the protective shell. Screws are threadedly connected to the top of both sides of the top cover, and the screws pass through the top cover and the protective shell to connect them.

[0005] As a further embodiment of this utility model: a water tank is fixedly installed on the top of the base plate, an inlet pipe is fixedly installed on the top of the water tank, and a water pump is fixedly connected to one end of the inlet pipe.

[0006] As a further embodiment of this utility model: the top of the water tank is provided with a water inlet, and a cover is fitted onto the top of the water inlet.

[0007] As a further embodiment of this utility model: a discharge pipe is fixedly installed on one side of one of the protective shells, and a valve is installed on one side of the discharge pipe.

[0008] As a further embodiment of this utility model: a bracket is fixedly installed on the top of the base plate, and a water pump is fixedly connected to the top of the bracket.

[0009] As a further embodiment of this utility model: a rotating shaft is installed inside the protective shell, and multiple blades are provided on the rotating shaft.

[0010] As a further embodiment of this utility model, the water outlet pipe is a rubber hose that can change shape.

[0011] The beneficial effects of this utility model are: 1. By creating multiple nozzles of progressively larger size on a ring-shaped spray plate and controlling the flow through valves, water can exit from different nozzles. Selecting the appropriate nozzle based on the quantity and viscosity of the residue not only solves the problem of excessive residue in the pulping machine but also reduces water waste through valve control, maximizing water utilization and lowering operating costs.

[0012] 2. By controlling the rotation of the lead screw via a motor to adjust the height of the annular spray plate, the annular spray plate can be moved up and down, causing the water to spray back and forth. This not only increases the coverage area of ​​the water flow, but also enhances the cleaning effect through the back-and-forth cleaning, greatly improving the working efficiency of the device and increasing the practicality of the pulping machine. Attached Figure Description

[0013] The present invention will be further described below with reference to the accompanying drawings.

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the structure of the annular spray plate of this utility model; Figure 3 This is a schematic diagram of the structure of the blade of this utility model; Figure 4 This is a schematic diagram of the discharge pipe of this utility model.

[0015] In the diagram: 1. Base plate; 2. Water tank; 3. Water inlet; 4. Cover; 5. Water inlet pipe; 6. Water pump; 7. Protective housing; 8. Slot plate; 9. Bracket; 10. Valve 1; 11. Slider; 12. Lead screw; 13. Motor; 14. Screw; 15. Top cover; 16. Shaft; 17. Annular spray plate; 18. Spray hole; 19. Blade; 20. Water outlet pipe; 21. Valve 2; 22. Discharge pipe. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0017] Example 1 Please see Figure 1-4 As shown, this utility model is a self-cleaning pulping machine. An annular spray plate 17 is installed above the base plate 1. The annular spray plate 17 has three rows of spray holes 18 with progressively increasing radii for cleaning. Three water outlet pipes 20 with progressively increasing radii are connected to one side of the annular spray plate 17. Each water outlet pipe 20 is a flexible rubber hose that can change shape. A valve 21 is installed on one side of each water outlet pipe 20 to control the water flow. A water pump 6 is fixedly installed on one side of each water outlet pipe 20 to extract water from the water tank 2. Symmetrical sliders 11 are fixedly installed on both sides of the annular spray plate 17. A water tank 2 is fixedly installed on the top of the base plate 1. A water inlet pipe 5 is fixedly installed on the top of the water tank 2, and one end of the water inlet pipe 5 is fixedly connected to the water pump 6. A water inlet 3 is opened on the top of the water inlet 3, and a cover 4 is fitted onto the top of the water inlet 3. Workers can open the cover 4 and add water to the water tank 2 through the water inlet 3. A bracket 9 is fixedly installed on the top of the base plate 1 to support the water pump 6, and the water pump 6 is fixedly connected to the top of the bracket 9.

[0018] Specifically, valve 21 is activated, and the appropriate water outlet pipe 20 is selected according to the viscosity and quantity of the residue, so that the spray nozzle 18 can spray. When the water tank 2 is low on water, the worker opens the cover 4 and adds water to the water tank 2 through the water inlet 3.

[0019] Example 2 Based on Example 1, please refer to Figure 1 , Figure 3 and Figure 4As shown, symmetrical grooved plates 8 are fixedly installed on the top of both sides of the base plate 1. A lead screw 12 is provided on the inner wall of the grooved plate 8 to drive the slider 11 to move. The slider 11 is threadedly connected to the lead screw 12 to drive the annular spray plate 17 to move. A motor 13 is fixedly installed on the top of the grooved plate 8, and the lead screw 12 is fixedly connected to the output shaft of the motor 13. The slider 11 and the grooved plate 8 are in clearance fit. Symmetrical protective shells 7 are fixedly installed on both sides of the grooved plate 8 to prevent external impurities from entering the device. A top cover 15 is fixedly installed on the top of the protective shell 7 to prevent liquid splashing inside the device. Screws 14 are threadedly connected to the top of both sides of the top cover 15, passing through the top cover 15 and the protective shell 7 to connect them. A discharge pipe 22 is fixedly installed on one side of one of the protective shells 7, and a valve 10 is installed on one side of the discharge pipe 22. The valve 10 controls the discharge pipe 22 to discharge the liquid after pulping.

[0020] Specifically, the motor 13 controls the lead screw 12 to rotate and control the slider 11 to move up and down, thereby causing the annular spray plate 17 to spray up and down. After the residue is rinsed off, the valve 10 is activated to discharge the residue.

[0021] Example 3 Based on Example 2, please refer to Figure 2 and Figure 3 As shown, a rotating shaft 16 is installed inside the protective housing 7, and a drive motor is provided at the bottom of the rotating shaft 16. Multiple blades 19 are provided on the rotating shaft 16 for directly slurrying the object. Multiple identical blades 19 are provided on the inner side of the annular spray plate 17, and the multiple blades 19 are evenly distributed in a ring shape within the annular spray plate 17.

[0022] Specifically, the drive motor drives the rotating shaft 16 to rotate, thereby causing the blade 19 to pulp.

[0023] The working process of the self-cleaning pulper in this solution includes the following steps: The first step is to start the drive motor to rotate the shaft 16, thereby causing the blade 19 to pulp. After pulping is completed, start the valve 10 to discharge the pulped liquid.

[0024] The second step is to start the water pump 6, and the water in the water tank 2 enters the annular spray plate 17. Then, start the valve 21 and select the appropriate water outlet pipe 20 according to the viscosity and quantity of the residue, so that the spray hole 18 can spray. At this time, start the motor 13 to control the screw 12 to rotate so that the annular spray plate 17 sprays up and down. After the residue is rinsed off, start the valve 10 to discharge the residue.

[0025] The third step is to remove the residue. If there is no water in the water tank 2, the worker will open the cover 4 and add water to the water tank 2 through the water inlet 3.

[0026] The above description provides a detailed account of one embodiment of the present invention. However, this description is merely a preferred embodiment and should not be construed as limiting the scope of the present invention. All equivalent variations and improvements made within the scope of the claims of the present invention should still fall within the patent coverage of the present invention.

Claims

1. A self-cleaning pulping machine, comprising a base plate (1), characterized in that, An annular spray plate (17) is installed above the base plate (1). The annular spray plate (17) has three rows of spray holes (18) with successively increasing radii. One side of the annular spray plate (17) is connected to three water outlet pipes (20) with successively increasing radii. A valve (21) is provided on one side of the water outlet pipe (20). A water pump (6) is fixedly installed on one side of the water outlet pipe (20). Symmetrical sliders (11) are fixedly installed on both sides of the annular spray plate (17). Multiple identical blades (19) are provided on the inner side of the annular spray plate (17). The multiple blades (19) are evenly distributed in a ring shape inside the annular spray plate (17).

2. The self-cleaning pulper according to claim 1, characterized in that, Symmetrical slotted plates (8) are fixedly installed on the top of both sides of the base plate (1). A lead screw (12) is provided on the inner wall of the slotted plate (8). A slider (11) is threadedly connected to the lead screw (12). A motor (13) is fixedly installed on the top of the slotted plate (8). The lead screw (12) is fixedly connected to the output shaft of the motor (13). The slider (11) is clearance-fitted with the slotted plate (8).

3. A self-cleaning pulper according to claim 2, characterized in that, Symmetrical protective shells (7) are fixedly installed on both sides of the groove plate (8). A top cover (15) is fixedly installed on the top of the protective shell (7). Screws (14) are threadedly connected to the top of both sides of the top cover (15). The screws (14) pass through the top cover (15) and the protective shell (7) to connect them.

4. A self-cleaning pulping machine according to claim 1, characterized in that, A water tank (2) is fixedly installed on the top of the base plate (1), and a water inlet pipe (5) is fixedly installed on the top of the water tank (2). A water pump (6) is fixedly connected to one end of the water inlet pipe (5).

5. A self-cleaning pulper according to claim 4, characterized in that, The water tank (2) has a water inlet (3) on its top, and a cover (4) is fitted onto the top of the water inlet (3).

6. A self-cleaning pulper according to claim 3, characterized in that, One of the protective shells (7) is fixedly installed with a discharge pipe (22) on one side, and a valve (10) is installed on one side of the discharge pipe (22).

7. A self-cleaning pulper according to claim 5, characterized in that, A bracket (9) is fixedly installed on the top of the base plate (1), and a water pump (6) is fixedly connected to the top of the bracket (9).

8. A self-cleaning pulper according to claim 3, characterized in that, The protective housing (7) has a rotating shaft (16) installed inside, and multiple blades (19) are provided on the rotating shaft (16).

9. A self-cleaning pulper according to claim 1, characterized in that, The water outlet pipe (20) is a rubber hose that can change shape.

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