Repeatedly filling cylinder handle, base welding device

By designing a welding device for the handles and bases of refillable steel cylinders, and using a combination of machine tools, high-temperature conveyor lines, and brazing furnaces, the problem of low welding efficiency for cylinder handles and bases was solved, achieving efficient welding process optimization and improving production efficiency.

CN224673946UActive Publication Date: 2026-08-25WUYI XILINDE MACHINERY MFR
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Patent Information

Application Number
CN202522120455.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-30
Publication Date
2026-08-25
Estimated Expiration
2035-09-30

AI Technical Summary

Technical Problem

The existing technology has a problem of low welding efficiency in the welding process of cylinder handles and bases, mainly because welding is divided into two steps and there is a material transfer step in between, which leads to low efficiency.

Method used

A welding device for the handle and base of a refillable steel cylinder was designed. It adopts a combination of machine, high-temperature resistant conveyor line, brazing furnace and unloading device. After the handle is welded at the front end by hand-held welding gun, the steel cylinder is transported in a net bag to the brazing furnace to melt the welding wire at high temperature. After cooling, it is lifted by hook and sling and rotated to the cooling area, which simplifies the process.

Benefits of technology

This significantly improves the overall efficiency of welding cylinder handles and bases. By simplifying procedures and optimizing processes, it reduces manual operation time and increases production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224673946U_ABST
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Abstract

The utility model discloses a repeat filling steel cylinder handle, base welding device, it includes machine table, sets up handheld welding torch in the front side of machine table and sets up the brazing furnace on the machine table and sets up the blanking device in the rear side of machine table. The handle welding of the present application is arranged at the front end of bottle body welding, after the handle welding of manual operation handheld type welding torch, the welding wire is installed, the steel cylinder is placed in the net bag and is conveyed to the high temperature heating melting welding wire in the brazing furnace through the chain type conveying line, after cooling, the bottle body is welded and is completed, then is transported, after the transportation, the front side and the rear side of the net bag are hooked through two hook bodies, are hoisted after hooking through the sling, and are rotated to one side of the machine table through the rotary frame and are laid down, after laying down, the temperature drops, and the manual removal, the overall efficiency is improved greatly.
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Description

Technical Field

[0001] This utility model relates to a steel cylinder welding device, and more particularly to a welding device for handles and bases of refillable steel cylinders. Background Technology

[0002] Steel cylinders are generally used to fill compressed gas. Their handles are welded by hand-held welding guns, while the main body is produced by forming sheet material into a cylindrical shape, pre-embedding welding wire inside, and then sending it to a brazing furnace for high-temperature treatment to melt the welding wire. After cooling, the cylindrical bodies are welded together.

[0003] Currently, the welding lines for these two parts are set separately during welding, which results in an extra material transfer step in the middle. The connection between the two steps is slow, affecting welding efficiency. Utility Model Content

[0004] This invention addresses the problem of low efficiency caused by welding lines mentioned in the background art. The technical problem to be solved by this invention is to provide a welding device for handles and bases of refillable steel cylinders.

[0005] The technical solution adopted by this utility model to solve the above-mentioned technical problems is as follows: A welding device for handles and bases of refillable steel cylinders includes a machine base. A welding table is located at the front of the machine base, with a handheld welding gun at the welding table. A high-temperature resistant conveyor line is located in the middle of the machine base, and a brazing furnace is located at part of the conveyor line. A metal mesh bag is installed on the high-temperature resistant conveyor line, with the highest horizontal bar at the rear of the metal mesh bag being lower than the highest horizontal bar at the front. A feeding device is located at the rear of the machine base. The feeding device includes a gantry frame, a rotating frame mounted on the gantry frame and driven to rotate by a rotary cylinder, a lifting sling on one side of the rotating frame, and a sliding table slidably mounted on the other side of the rotating frame. Two hooks are mounted on the sliding table, arranged side-by-side with the front hook higher than the rear hook. Each hook includes a pressing cylinder, a mounting base, and a zigzag hook body hinged to the mounting base. The output end of the pressing cylinder is installed through and has a U-shaped structure with an opening facing downwards. The mounting base has a clearance opening for the hook body to rotate, and the hook body rests against the opening of the U-shaped structure. When the pressing cylinder presses down, it drives the hook body to rotate upwards; when the pressing cylinder retracts, the hook body rotates downwards and disengages.

[0006] Preferably, there are reserved placement areas on the left and right sides of the rear of the machine, and the hook is located above the placement area after the rotating frame rotates.

[0007] Preferably, the brazing furnace includes a furnace box, a burner installed inside the furnace box, and a gas cylinder installed outside the furnace box. The gas cylinder supplies gas to the burner to generate high temperature inside the brazing furnace to melt the welding rods preset inside the cylinder and complete the welding. A high-temperature resistant conveyor line passes through the brazing furnace.

[0008] As a preferred option, the high-temperature resistant conveyor line is a stainless steel mesh belt conveyor, which is driven by a motor with a drive wheel.

[0009] Preferably, the lifting sling includes a lifting motor, a cable seat located at the output end of the lifting motor, a cable fixed to the cable seat, and two fixed pulleys located at the top of the rotating frame. The cable passes around the two fixed pulleys and is fixedly connected to the slide table.

[0010] Compared with the prior art, this utility model has the following advantages: The handle is welded to the front end of the bottle body. After the handle is welded by a handheld welding gun operated manually, welding wire is installed, and the cylinder is placed directly in a mesh bag and transported to the brazing furnace through a chain conveyor to heat and melt the welding wire at high temperature. After cooling, the bottle body is welded and then transported out. After being transported out, the front and back sides of the mesh bag are hooked by two hooks. After being hooked, it is lifted by a sling and rotated to one side of the machine and lowered by a rotating frame. After being lowered, it is manually removed after the temperature drops, which greatly improves the overall efficiency. Attached Figure Description

[0011] The present invention will be further described in detail below with reference to the accompanying drawings and preferred embodiments. However, those skilled in the art will understand that these drawings are drawn only for the purpose of explaining the preferred embodiments and therefore should not be regarded as a limitation on the scope of the present invention. In addition, unless otherwise specified, the drawings are only schematic representations of the composition or structure of the described objects and may contain exaggerated displays, and the drawings are not necessarily drawn to scale.

[0012] Figure 1 This is a side view of this application; Figure 2 This is a perspective view of the present application; Figure 3 This is a three-dimensional view of the feeding device; Figure 4 This is an exploded view of the hook. In the diagram: 10. Machine base; 101. Placement area; 20. Brazing furnace; 30. High-temperature resistant conveyor line; 40. Gas cylinder; 50. Feeding device; 501. Gantry frame; 502. Rotary cylinder; 503. Rotating frame; 504. Lifting motor; 505. Cable seat; 506. Fixed pulley; 507. Cable; 508. Pressing cylinder; 5081. U-shaped structure; 509. Hook; 510. Mounting base; 5101. Avoidance opening. Detailed Implementation

[0013] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings. Those skilled in the art will appreciate that these descriptions are merely descriptive and exemplary and should not be construed as limiting the scope of protection of the present invention.

[0014] It should be noted that similar labels in the following figures indicate similar items; therefore, once an item is defined in one figure, it may not be further defined and explained in subsequent figures. Example

[0015] This embodiment mainly describes the title of the welding device for the handle and base of the refillable steel cylinder, as follows: like Figure 1-4 As shown, the refillable cylinder handle and base welding device includes a machine base 10. A welding table is located at the front of the machine base 10, and a handheld welding gun is installed at the welding table. A high-temperature resistant conveyor line 30 is located in the middle of the machine base 10, and a brazing furnace 20 is installed at part of the high-temperature resistant conveyor line 30. A metal mesh bag is installed on the high-temperature resistant conveyor line 30, and the highest horizontal bar at the rear of the metal mesh bag is lower than the highest horizontal bar at the front. A feeding device 50 is located at the rear of the machine base 10. The feeding device 50 includes a gantry frame 501, a rotating frame 503 mounted on the gantry frame 501 and driven to rotate by a rotating cylinder 502, and a lifting sling located on one side of the rotating frame 503. A sliding table is slidably mounted on the other side of the rotating frame 503. The sliding table is provided with two hooks arranged side by side with the front hook higher than the rear hook. The hooks include a pressing cylinder 508, a mounting base 510, and a zigzag hook body 509 hinged to the mounting base 510. The output end of the pressing cylinder 508 is installed through and has a U-shaped structure 5081 with an opening facing downward. The mounting base 510 has a relief opening 5101 for the hook body 509 to rotate, and the hook body 509 abuts against the opening of the U-shaped structure 5081. When the pressing cylinder 508 presses down, it drives the hook body 509 to rotate upward. When the pressing cylinder 508 retracts, the hook body 509 rotates downward and disengages. This solution places the handle welding at the front end of the bottle body welding. After the handle is welded manually using a handheld welding gun, welding wire is attached, and the cylinder is placed directly into a mesh bag and conveyed via a chain conveyor to the brazing furnace 20 where the welding wire is heated to a high temperature and melted. After cooling, the bottle body is welded and then transported out. After being transported out, two hooks 509 hook the front and back of the mesh bag, which is then lifted by slings and rotated by a rotating frame 503 to one side of the machine platform 10 before being lowered. Once lowered, it is ready for the operator to retrieve, significantly improving overall efficiency. As the mesh bag moves forward, a position switch senses its position, controlling a cylinder to press down and hook the mesh bag when it reaches its designated position.

[0016] Preferably, placement areas 101 are reserved on the left and right sides of the rear of the machine base 10, and the hook is located above the placement area 101 after the rotating frame 503 rotates. Both placement areas 101 can be used to place the net bag, thereby providing the net bag with a certain cooling time.

[0017] Preferably, the brazing furnace 20 includes a furnace box, a burner disposed inside the furnace box, and a gas cylinder 40 disposed outside the furnace box. The gas cylinder 40 supplies gas to the burner to generate high temperature inside the brazing furnace 20 to melt the welding rods preset inside the cylinder and complete the welding. The high-temperature resistant conveyor line 30 passes through the brazing furnace 20.

[0018] As a preferred option, the high-temperature resistant conveyor line 30 is a stainless steel mesh belt conveyor, which is driven by a motor with a drive wheel.

[0019] Preferably, the lifting sling includes a lifting motor 504, a cable seat 505 located at the output end of the lifting motor 504, a cable 507 fixed on the cable seat 505, and two fixed pulleys 506 located on the top of the rotating frame 503. The cable 507 passes around the two fixed pulleys 506 and is fixedly connected to the slide table.

[0020] In the description of this utility model, it should be noted that the terms "upper", "lower", "front", "rear", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship that the utility model product is usually placed in during use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

Claims

1. A welding device for handles and bases of refillable steel cylinders, including a machine base, characterized in that, The machine has a welding table at the front, with a handheld welding gun at the welding table. The middle of the machine has a high-temperature resistant conveyor line, and a brazing furnace is located at part of the conveyor line. The high-temperature resistant conveyor line has a metal mesh bag, and the highest crossbar at the rear of the metal mesh bag is lower than the highest crossbar at the front. The rear of the machine has a feeding device, which includes a gantry frame, a rotating frame mounted on the gantry frame and driven to rotate by a rotary cylinder, a lifting sling on one side of the rotating frame, and a slide on the other side of the rotating frame. The slide has two hooks arranged side by side, with the front hook higher than the rear hook. Each hook includes a pressing cylinder, a mounting base, and a zigzag hook body hinged to the mounting base. The output end of the pressing cylinder is installed through and has a U-shaped structure with an opening facing downwards. The mounting base has a clearance opening for the hook body to rotate, and the hook body rests against the opening of the U-shaped structure. When the pressing cylinder presses down, it drives the hook body to rotate upwards. When the pressing cylinder retracts, the hook body rotates downwards and disengages.

2. The welding device for the handle and base of a refillable steel cylinder according to claim 1, characterized in that, There are reserved placement areas on the left and right sides of the rear of the machine. After the rotating frame rotates, the hook is located above the placement area.

3. The welding device for the handle and base of a refillable steel cylinder according to claim 1, characterized in that, The brazing furnace includes a furnace box, a burner installed inside the furnace box, and a gas cylinder installed outside the furnace box. The gas cylinder supplies gas to the burner to generate high temperature inside the brazing furnace to melt the welding rods preset inside the cylinder and complete the welding. A high-temperature resistant conveyor line passes through the brazing furnace.

4. The welding device for the handle and base of a refillable steel cylinder according to claim 1, characterized in that, The high-temperature resistant conveyor line is a stainless steel mesh belt conveyor, which is driven by a motor with a drive wheel.

5. The welding device for the handle and base of a refillable steel cylinder according to claim 1, characterized in that, The lifting sling includes a lifting motor, a cable seat located at the output end of the lifting motor, a cable fixed on the cable seat, and two fixed pulleys located on the top of the rotating frame. The cable passes around the two fixed pulleys and is fixedly connected to the slide table.