A laser cutting machine for photovoltaic support steel processing

By using clamping and pressing components for fixation, the problem of slippage of photovoltaic bracket steel during cutting is solved, achieving precision in cuts and holes, and ensuring the stability and integrity of the photovoltaic bracket.

CN224674034UActive Publication Date: 2026-08-25ANHUI HENGXING EQUIP MATERIALS CO LTD
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Patent Information

Application Number
CN202521607622.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-30
Publication Date
2026-08-25
Estimated Expiration
2035-07-30

AI Technical Summary

Technical Problem

When processing photovoltaic bracket steel, the existing laser cutting machine's fixing method causes the bracket to slide during cutting, resulting in offset of the cut or hole position and reduced processing accuracy.

Method used

The photovoltaic bracket is fixed by the cooperation of clamping and pressing components. The clamping components drive the rotating roller to approach, the pressing components press on the four corners of the bracket, and the spring pushes the pressure plate to stick tightly to the surface of the bracket, forming multi-point fixation to offset the vibration and impact force during cutting.

Benefits of technology

Ensure the positional accuracy of cuts or holes to prevent bracket slippage, maintain the stability of the photovoltaic bracket, protect the integrity of the bracket, and reduce processing errors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of laser cutting machines for photovoltaic support steel processing, belong to laser cutting machine field.The device includes: base, fixed assembly and cutting part.Fixed assembly is set on base, for fixing photovoltaic support;Fixed assembly includes two rotating rollers, clamping piece, pressing piece and rotating part;Two rotating rollers are driven by clamping piece to be close to each other, and photovoltaic support is clamped;Photovoltaic support four corners are pressed by pressing piece;Two rotating rollers are driven to rotate by rotating part.Cutting part is set on base, for cutting photovoltaic support;Cutting part includes support frame fixedly set on base;Support frame upper end is equipped with air cylinder;The telescopic end of air cylinder is connected with laser generator.The utility model is fixed to photovoltaic support by clamping piece and pressing piece cooperation, can offset vibration or impact force when cutting, punching, avoid support sliding, guarantee the position accuracy of cut or hole position.
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Description

Technical Field

[0001] This utility model relates to the field of laser cutting machines, and in particular to a laser cutting machine for processing photovoltaic bracket steel. Background Technology

[0002] Laser cutting machines generate a high-power-density laser beam, which is focused by a lens and irradiates the material surface. The material absorbs the laser energy and melts or vaporizes instantly, while high-pressure auxiliary gas blows away the molten slag, creating a kerf. Essentially, it utilizes the high brightness, high directionality, and high monochromaticity of lasers to achieve non-contact, precise processing.

[0003] However, when processing photovoltaic bracket steel, existing laser cutting machines typically use rollers to clamp the bracket on both sides to facilitate pushing the bracket. However, this fixing method may cause the bracket to slide due to impact during cutting, thereby causing the cut or hole position to shift and reducing processing accuracy.

[0004] Therefore, this utility model proposes a laser cutting machine for processing photovoltaic bracket steel. Utility Model Content

[0005] This invention provides a laser cutting machine for processing photovoltaic bracket steel, which can solve the problem that existing technologies may cause the bracket to slide due to impact during cutting, thereby causing the cut or hole position to shift and reducing processing accuracy.

[0006] A laser cutting machine for processing photovoltaic bracket steel includes:

[0007] The system comprises a base, a fixing assembly, and a cutting component. The fixing assembly, mounted on the base, secures the photovoltaic (PV) bracket. It includes two rotating rollers, a clamping component, a pressing component, and a rotating component. The clamping component drives the two rollers closer together to hold the PV bracket. The pressing component presses down on the four corners of the PV bracket. The rotating component drives the two rollers to rotate. The cutting component, mounted on the base, cuts the PV bracket. It includes a support frame fixed to the base, with a cylinder at the upper end of the support frame. The telescopic end of the cylinder is connected to a laser generator.

[0008] Preferably, the rotating component includes a mounting ring disposed above the base; the outer side of the mounting ring is evenly provided with teeth; a fixing frame is fixedly disposed on the base; a motor three is disposed on the fixing frame; a gear is connected to the drive end of the motor three; the gear is rotatably connected to the fixing frame; the gear and teeth are meshed together.

[0009] Preferably, an annular slide rail is fixedly provided on the base; the mounting ring is slidably disposed within the annular slide rail.

[0010] Preferably, two sets of clamping members are provided inside the mounting ring; the two sets of clamping members are perpendicular to each other.

[0011] Preferably, the clamping component includes four fixing blocks fixedly disposed on the inner wall of the mounting ring; the four fixing blocks are respectively arranged at the four corners of the mounting ring; a bidirectional lead screw is rotatably connected between two fixing blocks on one side, and a sliding rod is provided between two fixing blocks on the other side; a motor is also provided on one of the fixing blocks; the driving end of the motor is connected to one end of the bidirectional lead screw.

[0012] Preferably, the bidirectional lead screw and the slide bar are each provided with two sliders; the bidirectional lead screw is threadedly connected to the two sliders; the slide bar is slidably connected to the two sliders; a rotating roller is rotatably connected between the two sliders on the bidirectional lead screw and the slide bar; one of the sliders is provided with a second motor; the drive end of the second motor is connected to one end of the rotating roller.

[0013] Preferably, the pressing component includes multiple springs; the multiple springs are all sleeved on the outside of the rotating roller; the multiple springs are connected to multiple sliders in a one-to-one correspondence, and the other end of each of the multiple springs is connected to a pressure plate one; a pressure plate two is fixedly provided at the end of the pressure plate one that is away from the corresponding spring.

[0014] Preferably, the pressure plate has a through hole; the inner wall of the through hole is uniformly provided with a second protrusion; the side wall of the roller is uniformly provided with a first protrusion; the first protrusion and the second protrusion are engaged and locked together.

[0015] Preferably, both pressure plate one and pressure plate two are evenly provided with protrusions.

[0016] Preferably, the base is provided with a material trough; the material trough is located directly below the laser generator.

[0017] Compared with the prior art, the present invention has the following beneficial technical effects:

[0018] (1) The laser cutting machine used for processing photovoltaic bracket steel fixes the photovoltaic bracket by means of the cooperation of clamping and pressing parts, which can offset the vibration or impact force during cutting and punching, prevent the bracket from sliding, and ensure the positional accuracy of the cut or hole.

[0019] (2) The laser cutting machine for processing photovoltaic bracket steel has two sliders on the bidirectional lead screw and the slide bar respectively; the bidirectional lead screw is threadedly connected to the two sliders; the slide bar is slidably connected to the two sliders; a rotating roller is rotatably connected between the two sliders on the bidirectional lead screw and the slide bar; the photovoltaic bracket is clamped by the two rotating rollers approaching each other, which can maintain the stability of the photovoltaic bracket during cutting.

[0020] (3) The laser cutting machine for processing photovoltaic bracket steel includes multiple springs; each spring is sleeved on the outside of the rotating roller; each spring is connected to a corresponding slider, and the other end of each spring is connected to a pressure plate; a pressure plate is fixedly mounted on the end of pressure plate one away from the corresponding spring. By pushing pressure plate one and pressure plate two to press the four corners of the bracket with the springs, multi-point fixation can be formed, the pressure can be evenly distributed, and the local stress concentration can be reduced, thereby protecting the integrity of the bracket. In addition, the springs can ensure that pressure plate one and pressure plate two are always in close contact with the surface of the bracket, avoiding processing errors caused by insecure fixing. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the laser cutting machine used for processing photovoltaic bracket steel according to this utility model;

[0022] Figure 2 This is a schematic diagram of the fixing component structure of this utility model;

[0023] Figure 3 This is a schematic diagram of the clamping component structure of this utility model;

[0024] Figure 4 This is a schematic diagram of the pressing component structure of this utility model.

[0025] Explanation of reference numerals in the attached figures:

[0026] 1. Base; 101. Material trough; 2. Fixing assembly; 21. Mounting ring; 22. Fixing frame; 23. Gear; 24. Tooth; 25. Circular slide rail; 26. Fixing block; 27. Motor 1; 28. Bidirectional lead screw; 29. ​​Slide rod; 210. Slider; 211. Motor 2; 212. Rotary roller; 213. Protrusion 1; 214. Spring; 215. Pressure plate 1; 216. Through hole; 217. Protrusion 2; 218. Pressure plate 2; 219. Protrusion; 220. Motor 3; 3. Cutting part; 31. Support frame; 32. Cylinder; 33. Laser generator. Detailed Implementation

[0027] The specific embodiments of this utility model are described in detail below, but it should be understood that the protection scope of this utility model is not limited to the specific embodiments.

[0028] like Figure 1-4As shown in the figure, this utility model provides a laser cutting machine for processing photovoltaic bracket steel, including a base 1, a fixing component 2, and a cutting component 3. The fixing component 2 is disposed on the base 1 and is used to fix the photovoltaic bracket; the fixing component 2 includes two rotating rollers 212, a clamping component, a pressing component, and a rotating component; the clamping component drives the two rotating rollers 212 to move closer to each other to clamp the photovoltaic bracket; the pressing component presses against the four corners of the photovoltaic bracket; the rotating component drives the two rotating rollers 212 to rotate. The cutting component 3 is disposed on the base 1 and is used to cut the photovoltaic bracket; the cutting component 3 includes a support frame 31 fixedly disposed on the base 1; a cylinder 32 is provided at the upper end of the support frame 31; a laser generator 33 is connected to the telescopic end of the cylinder 32.

[0029] Further explanation: The rotating component includes a mounting ring 21 positioned above the base 1; teeth 24 are evenly distributed on the outer side of the mounting ring 21; a fixing frame 22 is fixedly mounted on the base 1; a motor 220 is mounted on the fixing frame 22; a gear 23 is connected to the drive end of the motor 220; the gear 23 is rotatably connected to the fixing frame 22; the gear 23 meshes with the teeth 24. An annular slide rail 25 is fixedly mounted on the base 1; the mounting ring 21 is slidably positioned within the annular slide rail 25. The photovoltaic support can be rotated to cut it from different angles.

[0030] Further explanation: Two sets of clamping components are provided within the mounting ring 21; the two sets of clamping components are perpendicular to each other. They can limit the photovoltaic bracket from both the lateral and longitudinal directions. The clamping components include four fixing blocks 26 fixedly disposed on the inner wall of the mounting ring 21; the four fixing blocks 26 are respectively arranged at the four corners of the mounting ring 21; a bidirectional lead screw 28 is rotatably connected between two fixing blocks 26 on one side, and a slide rod 29 is provided between two fixing blocks 26 on the other side; one fixing block 26 is also equipped with a motor 27; the drive end of the motor 27 is connected to one end of the bidirectional lead screw 28. Two sliders 210 are respectively provided on the bidirectional lead screw 28 and the slide rod 29; the bidirectional lead screw 28 is threadedly connected to the two sliders 210; the slide rod 29 is slidably connected to the two sliders 210; a rotating roller 212 is rotatably connected between the two sliders 210 on the bidirectional lead screw 28 and the slide rod 29; one slider 210 is equipped with a motor 211; the drive end of the motor 211 is connected to one end of the rotating roller 212. Two controllable rotating rollers 212 can be brought closer together to clamp the photovoltaic bracket, maintaining its stability during cutting. Starting motor 211 drives the rotating rollers 212 to rotate, allowing the photovoltaic bracket to move forward or backward for cutting at different positions.

[0031] Further explanation: The pressing component includes multiple springs 214; each spring 214 is sleeved on the outside of the rotating roller 212; each spring 214 is connected to a corresponding slider 210, and the other end of each spring 214 is connected to a pressure plate 215; a pressure plate 218 is fixedly mounted on the end of the pressure plate 215 away from the corresponding spring 214. The springs 214 can push the pressure plates 215 and 218 to press against the four corners of the photovoltaic bracket, further limiting the position of the photovoltaic bracket. A through hole 216 is provided on the pressure plate 215; a second protrusion 217 is evenly provided on the inner wall of the through hole 216; a first protrusion 213 is evenly provided on the side wall of the rotating roller 212; the first protrusion 213 and the second protrusion 217 engage with each other. The first protrusion 213 increases friction and prevents the photovoltaic bracket from slipping. The second protrusion 217 engages with the first protrusion 213, guiding the movement of the pressure plate 215. Both pressure plate 215 and pressure plate 218 are evenly distributed with protrusions 219, which can further increase the friction.

[0032] The clamping and pressing components work together to fix the photovoltaic bracket, offsetting vibrations or impacts during cutting and punching, preventing bracket slippage, and ensuring the positional accuracy of cuts or holes. The pressing components, through spring 214, push pressure plates 215 and 218 to tightly press against the four corners of the bracket, forming multi-point fixation, evenly distributing pressure, reducing localized stress concentration, and thus protecting the integrity of the bracket. Furthermore, spring 214 ensures that pressure plates 215 and 218 remain firmly against the bracket surface, preventing processing errors caused by insecure fixing.

[0033] To further explain, the base 1 is provided with a material trough 101; the material trough 101 is located directly below the laser generator 33. The material trough 101 can collect the cut material.

[0034] The working principle of this utility model is as follows: During operation, the photovoltaic bracket is first placed between two rotating rollers 212. Then, motor 1 27 is started to drive the bidirectional lead screw 28 to rotate, causing the two rotating rollers 212 to move closer together and clamp the bracket. At the same time, spring 214 pushes pressure plate 1 215 and pressure plate 218 to press tightly against the bracket surface, further limiting the bracket's position. Finally, cylinder 32 and laser generator 33 are started to cut the bracket. The cut material falls into the material trough 101 for unified collection. Motor 3 220 is started to drive gear 23 to rotate, thereby driving mounting ring 21 to rotate, which can control the rotation of the photovoltaic bracket to cut it from different angles. Motor 2 211 is started to drive rotating roller 212 to rotate, which can drive the photovoltaic bracket forward or backward to cut different positions of the bracket.

[0035] The above-disclosed embodiments are only a few specific examples of the present utility model. However, the embodiments of the present utility model are not limited thereto. Any changes that can be conceived by those skilled in the art should fall within the protection scope of the present utility model.

Claims

1. A laser cutting machine for processing photovoltaic bracket steel, characterized in that, include Base (1); Fixing component (2); The fixing component (2) is set on the base (1) and is used to fix the photovoltaic bracket; The fixing component (2) includes two rotating rollers (212), a clamping component, a pressing component and a rotating component; The clamping component drives the two rotating rollers (212) to move closer to each other to clamp the photovoltaic bracket; The pressing component presses on the four corners of the photovoltaic bracket; The rotating component drives the two rotating rollers (212) to rotate; And a cutting component (3); the cutting component (3) is set on the base (1) and is used to cut the photovoltaic bracket; the cutting component (3) includes a support frame (31) fixedly set on the base (1); the upper end of the support frame (31) is provided with a cylinder (32); the telescopic end of the cylinder (32) is connected to a laser generator (33).

2. The laser cutting machine for processing photovoltaic bracket steel according to claim 1, characterized in that, The rotating component includes a mounting ring (21) disposed above the base (1); teeth (24) are evenly provided on the outer side of the mounting ring (21); a fixing frame (22) is fixedly disposed on the base (1); a motor (220) is disposed on the fixing frame (22); a gear (23) is connected to the drive end of the motor (220); the gear (23) is rotatably connected to the fixing frame (22); the gear (23) meshes with the teeth (24).

3. A laser cutting machine for processing photovoltaic bracket steel according to claim 2, characterized in that, An annular slide rail (25) is fixedly provided on the base (1); the mounting ring (21) is slidably disposed in the annular slide rail (25).

4. A laser cutting machine for processing photovoltaic bracket steel according to claim 3, characterized in that, Two sets of clamping elements are provided inside the mounting ring (21); the two sets of clamping elements are perpendicular to each other.

5. A laser cutting machine for processing photovoltaic bracket steel according to claim 4, characterized in that, The clamping component includes four fixing blocks (26) fixedly installed on the inner wall of the mounting ring (21); the four fixing blocks (26) are respectively arranged at the four corners of the mounting ring (21); a bidirectional lead screw (28) is rotatably connected between two fixing blocks (26) on one side, and a slide rod (29) is provided between two fixing blocks (26) on the other side; a motor (27) is also provided on one of the fixing blocks (26); the driving end of the motor (27) is connected to one end of the bidirectional lead screw (28).

6. A laser cutting machine for processing photovoltaic bracket steel according to claim 5, characterized in that, Two sliders (210) are respectively provided on the double-acting screw (28) and the slide bar (29); the double-acting screw (28) is threadedly connected to the two sliders (210); the slide bar (29) is slidably connected to the two sliders (210); a rotating roller (212) is rotatably connected between the two sliders (210) on the double-acting screw (28) and the slide bar (29); a second motor (211) is provided on one of the sliders (210); the driving end of the second motor (211) is connected to one end of the rotating roller (212).

7. A laser cutting machine for processing photovoltaic bracket steel according to claim 6, characterized in that, The pressing component includes multiple springs (214); multiple springs (214) are all sleeved on the outside of the rotating roller (212); multiple springs (214) are connected to multiple sliders (210) in a one-to-one correspondence, and the other end of each of the multiple springs (214) is connected to a pressure plate (215); a pressure plate (218) is fixedly provided at the end of the pressure plate (215) away from the corresponding spring (214).

8. A laser cutting machine for processing photovoltaic bracket steel according to claim 7, characterized in that, A through hole (216) is provided on the pressure plate (215); a second protrusion (217) is uniformly provided on the inner wall of the through hole (216); a first protrusion (213) is uniformly provided on the side wall of the roller (212); the first protrusion (213) and the second protrusion (217) are engaged and locked together.

9. A laser cutting machine for processing photovoltaic bracket steel according to claim 7, characterized in that, The pressure plate 1 (215) and pressure plate 2 (218) are evenly provided with protrusions (219).

10. A laser cutting machine for processing photovoltaic bracket steel according to claim 1, characterized in that, The base (1) is provided with a material trough (101); the material trough (101) is located directly below the laser generator (33).