Six-station metal camera welding machine

Abstract

The utility model belongs to camera welding machine technical field, concretely relates to a six station metal camera welding machine, including welding machine cabinet body, the side surface of welding machine cabinet body is inlayed and is installed with display screen, the side surface of welding machine cabinet body is installed with feeding window and discharge window respectively, the welding machine cabinet body inside located feeding window inboard is installed with two groups of feeding assembly for feeding. The utility model, first drive motor operation passes through the rotation of the gear shape synchronous belt loop that gear shape synchronous wheel drives, the rotation of gear shape synchronous belt loop drives the opposite direction movement of first link seat and second link seat that are connected with it, so that can drive second mounting plate and first mounting plate opposite direction movement through first link seat and second link seat, like this can second mounting plate and first mounting plate surface second feeding tray and first feeding tray opposite direction, like this can realize alternate feeding through the reciprocation of second feeding tray and first feeding tray, so that can shorten the time of replenishment.

Description

Technical Field

[0001] This utility model belongs to the technical field of camera welding machine, specifically relating to a six-station metal camera welding machine. Background Technology

[0002] The six-station metal camera welding machine is a multi-station automated welding equipment designed specifically for metal camera components. It achieves efficient and precise welding operations through a six-station turntable and is widely used for connecting metal parts of precision electronic components such as camera modules and sensors.

[0003] The hexagonal turntable is driven by a cam divider to rotate intermittently. Each station is independently equipped with a positioning mandrel or fixture, and can load 6 workpieces at the same time. The welding of 6 workpieces can be completed in one rotation of the turntable, which significantly improves production efficiency.

[0004] In actual production, the existing six-station metal camera welding machine requires that the camera metal housings be precisely assembled one by one into the positioning slots on the surface of the feeding tray. After the clamping components have removed all the housings from the surface of the feeding tray, the equipment must be stopped. The welding process can only continue after the operator removes the feeding tray from the turntable, replenishes the housings, and resets it. This intermittent feeding mode not only reduces the proportion of effective welding time of the equipment, but also accelerates the wear of mechanical parts due to frequent start-stop. Utility Model Content

[0005] The purpose of this invention is to provide a six-station metal camera welding machine, which aims to solve the problem in the prior art where the equipment must stop operating after the clamping component has completely removed the shell from the surface of the feeding tray. The welding process can only continue after the operator removes the feeding tray from the turntable, replenishes the shell, and resets it. This intermittent feeding mode not only reduces the effective welding time of the equipment, but also accelerates the wear of mechanical parts due to frequent start-stop.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a six-station metal camera welding machine, comprising a welding cabinet, a display screen fitted onto the side surface of the welding cabinet, a feeding window and a discharging window respectively installed on the side surface of the welding cabinet, two sets of feeding components installed inside the welding cabinet located inside the feeding window, a discharging component installed inside the welding cabinet located inside the discharging window, clamping components for clamping the upper and lower shells respectively installed inside the welding cabinet, a material-joining component for mold closing of the upper and lower shells respectively installed inside the welding cabinet, six-station welding components for welding respectively inside the welding cabinet, a fume purifier and a chiller respectively installed on the rear side of the welding cabinet, and the surfaces of the two sets of feeding components respectively engaging the lower shell and the upper shell through slots.

[0007] As a preferred embodiment of the six-station metal camera welding machine of this utility model, the feeding assembly includes a feeding seat, a first slide rail, a first sliding seat, a support, a first mounting plate, a first feeding tray, a second slide rail, a second sliding seat, a second mounting plate, and a second feeding tray. The feeding seat is installed on the inner wall of the welding machine cabinet. The upper surface of the feeding seat is connected to the first slide rail. The surface of the first slide rail is slidably connected to the first sliding seat. The surface of the first sliding seat is connected to the support. The top of the support is connected to the first mounting plate. The surface of the first mounting plate is connected to the first feeding tray.

[0008] As a preferred embodiment of the six-station metal camera welding machine of this utility model, the inner wall of the welding machine cabinet is further connected to a second slide rail, a second sliding seat is slidably connected to the surface of the second slide rail, a second mounting plate is connected to the surface of the second sliding seat, and a second feeding tray is mounted on the upper surface of the second mounting plate.

[0009] As a preferred embodiment of the six-station metal camera welding machine of this utility model, the feeding assembly further includes a first drive motor, a toothed synchronous pulley, a toothed synchronous belt ring, a first connecting seat, and a second connecting seat. Two sets of first drive motors are installed on the inner wall of the welding machine cabinet. The output ends of the two sets of first drive motors are respectively connected to a toothed synchronous pulley. A toothed synchronous belt ring is sleeved on the surface of the two toothed synchronous pulleys. A first connecting seat connected to the second mounting plate is connected to the surface of the toothed synchronous belt ring. A second connecting seat connected to the first mounting plate is connected to the surface of the toothed synchronous belt ring.

[0010] As a preferred embodiment of the six-station metal camera welding machine of this utility model, the clamping assembly includes a clamping seat, a driving part, and a clamping part. The clamping seat is installed inside the welding machine cabinet, the output end of the clamping seat is connected to the driving part, and the end of the driving part is connected to the clamping part.

[0011] As a preferred embodiment of the six-station metal camera welding machine of this utility model, the drive unit includes an assembly base, a bearing, a rotating shaft, a gear ring, a second drive motor, and a gear disc. The assembly base is connected to the end of the clamping base. The bearing is fitted into the inner wall of the assembly base. A rotating shaft connected to the clamping unit is connected through the inside of the bearing. A gear ring is connected to the surface of the rotating shaft. A second drive motor is installed inside the clamping base. The output end of the second drive motor is connected to a gear disc that meshes with the gear ring.

[0012] As a preferred embodiment of the six-station metal camera welding machine of this utility model, the clamping part includes a mounting base, a first mechanical gripper, and a second mechanical gripper. The mounting base is connected to the end of the rotating shaft. The first mechanical gripper and the second mechanical gripper are respectively mounted on both sides of the mounting base, and the distance between the first mechanical gripper and the second mechanical gripper is the same as the distance between the two sets of feeding components.

[0013] As a preferred embodiment of the six-station metal camera welding machine of this utility model, the material mixing assembly includes a material mixing seat and a material mixing groove. The material mixing seat is connected to the inner wall of the welding machine cabinet, and the material mixing groove is formed on the upper surface of the material mixing seat.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] In this invention, the first drive motor drives the toothed synchronous pulley to rotate during operation. The rotation of the toothed synchronous pulley drives the toothed synchronous belt ring to rotate. The rotation of the toothed synchronous belt ring drives the first and second connecting seats connected to it to move in opposite directions. This allows the first and second connecting seats to drive the second mounting plate to move in opposite directions to the first mounting plate. Consequently, the second feeding tray on the surface of the second mounting plate moves in opposite directions to the first feeding tray. This reciprocating motion of the second and first feeding trays enables alternating feeding, thereby shortening the material replenishment time and improving the welding efficiency of the metal camera welding machine.

[0016] In this invention, the lower shell and the upper shell are clamped by the first and second mechanical grippers of the clamping assembly, respectively. Then, the lower shell, which is clamped by the second mechanical gripper, is placed inside the material mixing tank. Next, the second drive motor can be run, which drives the gear disc to rotate. When the gear disc rotates, it can drive the gear ring rotating shaft to rotate, which in turn drives the clamping part to rotate. After the clamping part rotates 180°, the upper shell, which is clamped by the first mechanical gripper, can be placed on top of the lower shell to achieve material mixing. This facilitates subsequent welding operations and improves welding efficiency. Attached Figure Description

[0017] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a schematic diagram of the internal structure of this utility model;

[0020] Figure 3This is a schematic diagram of the connection structure between the feeding assembly, clamping assembly and material gathering assembly of this utility model;

[0021] Figure 4 This is a schematic diagram of the connection structure of the feeding assembly of this utility model;

[0022] Figure 5 This is a partial view of the component connection structure of this utility model;

[0023] Figure 6 This is a schematic diagram of the clamping component structure of this utility model;

[0024] Figure 7 This is a schematic diagram of the material mixing component of this utility model.

[0025] In the diagram: 1. Welding cabinet; 2. Display screen; 3. Loading window; 4. Discharge window; 5. Fume purifier; 6. Chiller; 7. Loading assembly; 701. Loading base; 702. First slide rail; 703. First sliding seat; 704. Support; 705. First mounting plate; 706. First loading tray; 707. Second slide rail; 708. Second sliding seat; 709. Second mounting plate; 710. Second loading tray; 711. First drive motor; 712. Toothed synchronous pulley; 713. Toothed synchronous belt ring; 714. First connecting... 715. Moving seat; 8. Second linkage seat; 8. Clamping assembly; 801. Clamping seat; 802. Drive unit; 8021. Assembly seat; 8022. Bearing; 8023. Rotating shaft; 8024. Gear ring; 8025. Second drive motor; 8026. Gear disc; 803. Clamping unit; 8031. Mounting seat; 8032. First mechanical gripper; 8033. Second mechanical gripper; 9. Material assembly; 901. Material assembly seat; 902. Material assembly groove; 10. Six-station welding assembly; 11. Unloading assembly; 12. Lower shell; 13. Upper shell. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figures 1-7The present invention provides the following technical solution: a six-station metal camera welding machine, including a welding cabinet 1, a display screen 2 embedded on the side surface of the welding cabinet 1, a feeding window 3 and a discharging window 4 respectively installed on the side surface of the welding cabinet 1, two sets of feeding components 7 for feeding are installed inside the welding cabinet 1 located inside the feeding window 3, a discharging component 11 is installed inside the welding cabinet 1 located inside the discharging window 4, clamping components 8 for clamping the upper and lower shells are respectively installed inside the welding cabinet 1, a material assembly component 9 for mold closing of the upper and lower shells is respectively installed inside the welding cabinet 1, a six-station welding component 10 for welding is respectively installed inside the welding cabinet 1, a fume purifier 5 and a chiller 6 are respectively installed on the rear side of the welding cabinet 1, and the surfaces of the two sets of feeding components 7 are respectively connected to the lower shell 12 and the upper shell 13 through slots.

[0028] The upper and lower shells can be fed by the feeding component 7. Then, the upper and lower shells can be clamped and conveyed by the clamping component 8. Next, the upper and lower shells can be welded by the six-station welding component 10. Then, the workpiece of the welding head is conveyed by another clamping component 8 and transferred to the surface of the unloading component 11. Finally, the welded workpiece is unloaded by the unloading component 11.

[0029] Preferably, the feeding assembly 7 includes a feeding base 701, a first slide rail 702, a first sliding seat 703, a support 704, a first mounting plate 705, a first feeding tray 706, a second slide rail 707, a second sliding seat 708, a second mounting plate 709, and a second feeding tray 710. The feeding base 701 is installed on the inner wall of the welding cabinet 1. The upper surface of the feeding base 701 is connected to the first slide rail 702. The surface of the first slide rail 702 is slidably connected to the first sliding seat 703. The surface of the first sliding seat 703 is connected to the support 704. The top of the support 704 is connected to the first mounting plate 705. The surface of the first mounting plate 705 is connected to the first feeding tray 706.

[0030] In practical use, when the first mounting plate 705 is subjected to a force, it can exert a force on the support 704. When the support 704 is subjected to a force, it can drive the first sliding seat 703 to slide on the surface of the first slide rail 702. In this way, the first mounting plate 705 can drive the first feeding plate 706 to move axially.

[0031] Preferably, the inner wall of the welding cabinet 1 is also connected to a second slide rail 707, the surface of the second slide rail 707 is slidably connected to a second sliding seat 708, the surface of the second sliding seat 708 is connected to a second mounting plate 709, and the upper surface of the second mounting plate 709 is equipped with a second feeding tray 710.

[0032] In practical use, when the second mounting plate 709 is subjected to a force, it can drive the second sliding seat 708 to slide on the surface of the second slide rail 707, so that the second mounting plate 709 can drive the second feeding plate 710 to move axially.

[0033] Preferably, the feeding assembly 7 further includes a first drive motor 711, a toothed synchronous pulley 712, a toothed synchronous belt ring 713, a first linkage seat 714, and a second linkage seat 715. Two sets of first drive motors 711 are installed on the inner wall of the welding cabinet 1. The output ends of the two sets of first drive motors 711 are respectively connected to a toothed synchronous pulley 712. The surfaces of the two toothed synchronous pulleys 712 are fitted with toothed synchronous belt rings 713. The surfaces of the toothed synchronous belt rings 713 are connected to the first linkage seat 714, which is connected to the second mounting plate 709. The surfaces of the toothed synchronous belt rings 713 are connected to the second linkage seat 715, which is connected to the first mounting plate 705.

[0034] In practical use, when the first drive motor 711 runs, it can drive the toothed synchronous pulley 712 to rotate. When the toothed synchronous pulley 712 rotates, it can drive the toothed synchronous belt ring 713 to rotate. When the toothed synchronous belt ring 713 rotates, it can drive the first linkage seat 714 and the second linkage seat 715 connected to it to move in opposite directions. Thus, the first linkage seat 714 and the second linkage seat 715 can drive the second mounting plate 709 and the first mounting plate 705 to move in opposite directions. Thus, the second feeding plate 710 and the first feeding plate 706 on the surface of the second mounting plate 709 and the first mounting plate 705 can move in opposite directions. Thus, the reciprocating motion of the second feeding plate 710 and the first feeding plate 706 can achieve alternating feeding.

[0035] Preferably, the clamping assembly 8 includes a clamping seat 801, a driving part 802 and a clamping part 803. The clamping seat 801 is installed inside the welding cabinet 1. The output end of the clamping seat 801 is connected to the driving part 802, and the end of the driving part 802 is connected to the clamping part 803.

[0036] In practical use, the clamping part 803 can be driven to rotate by the driving part 802, thereby realizing the rotation of the clamped workpiece.

[0037] Preferably, the drive unit 802 includes a mounting base 8021, a bearing 8022, a rotating shaft 8023, a gear ring 8024, a second drive motor 8025, and a gear disc 8026. The mounting base 8021 is connected to the end of the clamping base 801. The bearing 8022 is fitted into the inner wall of the mounting base 8021. The rotating shaft 8023, which is connected to the clamping unit 803, is connected through the interior of the bearing 8022. The gear ring 8024 is connected to the surface of the rotating shaft 8023. The second drive motor 8025 is installed inside the clamping base 801. The output end of the second drive motor 8025 is connected to the gear disc 8026, which meshes with the gear ring 8024.

[0038] In practical use, when the second drive motor 8025 is running, it can drive the gear disk 8026 to rotate. When the gear disk 8026 rotates, it can drive the gear ring 8024 to rotate through the meshing structure. The rotation of the gear ring 8024 can drive the rotating shaft 8023 to rotate inside the bearing 8022.

[0039] Preferably, the clamping part 803 includes a mounting base 8031, a first mechanical gripper 8032 and a second mechanical gripper 8033. The mounting base 8031 ​​is connected to the end of the rotating shaft 8023. The first mechanical gripper 8032 and the second mechanical gripper 8033 are respectively mounted on both sides of the mounting base 8031, and the distance between the first mechanical gripper 8032 and the second mechanical gripper 8033 is the same as the distance between the two sets of feeding components 7.

[0040] In practical use, the first mechanical gripper 8032 and the second mechanical gripper 8033 are used to clamp the lower shell 12 and the upper shell 13 on the surfaces of the two sets of feeding components 7, respectively.

[0041] Preferably, the material mixing assembly 9 includes a material mixing seat 901 and a material mixing groove 902. The material mixing seat 901 is connected to the inner wall of the welding cabinet 1, and the material mixing groove 902 is provided on the upper surface of the material mixing seat 901.

[0042] Working principle: First, the lower shell 12 and the upper shell 13 are placed on the surfaces of the two sets of second feeding trays 710 respectively. Then, the first drive motor 711 can be run. When the first drive motor 711 runs, it drives the toothed synchronous belt ring 713 to rotate through the toothed synchronous pulley 712. When the toothed synchronous belt ring 713 rotates, it drives the first linkage seat 714 and the second linkage seat 715 connected to it to move in opposite directions. Thus, the first linkage seat 714 and the second linkage seat 715 drive the second mounting plate 709 and the first mounting plate 705 to move in opposite directions. As a result, the second feeding tray 710 and the first feeding tray 706 on the surfaces of the second mounting plate 709 and the first mounting plate 705 move in opposite directions. This can realize the feeding of the second mounting plate 709 and the unloading of the first feeding tray 706. At this time, material can be added to the surface of the first feeding tray 706.

[0043] After loading, the lower shell 12 and the upper shell 13 are clamped by the first mechanical jaw 8032 and the second mechanical jaw 8033 of the clamping assembly 8, respectively. Then, the lower shell 12 clamped by the second mechanical jaw 8033 is placed inside the material collection groove 902. Next, the second drive motor 8025 can be run. When the second drive motor 8025 runs, it can drive the gear disk 8026 to rotate. When the gear disk 8026 rotates, it can rotate through the gear ring 8024 and the rotating shaft 8023. The rotation of the rotating shaft 8023 can drive the clamping part 803 to rotate. After the clamping part 803 rotates 180°, the upper shell 13 clamped by the first mechanical jaw 8032 can be placed on top of the lower shell 12 to achieve material collection.

[0044] Finally, it should be noted that the above are merely preferred embodiments of this utility model and are not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A six-station metal camera welding machine, comprising a welding cabinet (1), characterized in that: The side surface of the welding cabinet (1) is fitted with a display screen (2). The side surface of the welding cabinet (1) is respectively fitted with a loading window (3) and a discharge window (4). The welding cabinet (1) located inside the loading window (3) is fitted with two sets of loading components (7) for loading. The welding cabinet (1) located inside the discharge window (4) is fitted with a unloading component (11). The welding cabinet (1) is fitted with clamping components (8) for clamping the upper and lower shells. The welding cabinet (1) is fitted with a material assembly component (9) for mold closing of the upper and lower shells. The welding cabinet (1) is fitted with a six-station welding component (10) for welding. The rear side of the welding cabinet (1) is fitted with a fume purifier (5) and a chiller (6). The surfaces of the two sets of loading components (7) are respectively connected to the lower shell (12) and the upper shell (13) through slots.

2. The six-station metal camera welding machine according to claim 1, characterized in that: The feeding assembly (7) includes a feeding seat (701), a first slide rail (702), a first sliding seat (703), a support (704), a first mounting plate (705), a first feeding tray (706), a second slide rail (707), a second sliding seat (708), a second mounting plate (709), and a second feeding tray (710). The feeding seat (701) is installed on the inner wall of the welding cabinet (1). The upper surface of the feeding seat (701) is connected to the first slide rail (702). The surface of the first slide rail (702) is slidably connected to the first sliding seat (703). The surface of the first sliding seat (703) is connected to the support (704). The top of the support (704) is connected to the first mounting plate (705). The surface of the first mounting plate (705) is connected to the first feeding tray (706).

3. A six-station metal camera welding machine according to claim 2, characterized in that: The inner wall of the welding cabinet (1) is also connected to a second slide rail (707), the surface of the second slide rail (707) is slidably connected to a second sliding seat (708), the surface of the second sliding seat (708) is connected to a second mounting plate (709), and the upper surface of the second mounting plate (709) is equipped with a second feeding tray (710).

4. A six-station metal camera welding machine according to claim 3, characterized in that: The feeding assembly (7) further includes a first drive motor (711), a toothed synchronous pulley (712), a toothed synchronous belt ring (713), a first linkage seat (714), and a second linkage seat (715). Two sets of first drive motors (711) are installed on the inner wall of the welding cabinet (1). The output ends of the two sets of first drive motors (711) are respectively connected to a toothed synchronous pulley (712). The surfaces of the two toothed synchronous pulleys (712) are fitted with toothed synchronous belt rings (713). The surfaces of the toothed synchronous belt rings (713) are connected to a first linkage seat (714) that is connected to the second mounting plate (709). The surfaces of the toothed synchronous belt rings (713) are connected to a second linkage seat (715) that is connected to the first mounting plate (705).

5. A six-station metal camera welding machine according to claim 4, characterized in that: The clamping assembly (8) includes a clamping seat (801), a driving part (802), and a clamping part (803). The clamping seat (801) is installed inside the welding cabinet (1). The output end of the clamping seat (801) is connected to the driving part (802), and the end of the driving part (802) is connected to the clamping part (803).

6. A six-station metal camera welding machine according to claim 5, characterized in that: The drive unit (802) includes a mounting base (8021), a bearing (8022), a rotating shaft (8023), a gear ring (8024), a second drive motor (8025), and a gear disc (8026). The mounting base (8021) is connected to the end of the clamping base (801). The bearing (8022) is fitted into the inner wall of the mounting base (8021). The rotating shaft (8023) connected to the clamping unit (803) is connected through the interior of the bearing (8022). The gear ring (8024) is connected to the surface of the rotating shaft (8023). The second drive motor (8025) is installed inside the clamping base (801). The output end of the second drive motor (8025) is connected to the gear disc (8026) that meshes with the gear ring (8024).

7. A six-station metal camera welding machine according to claim 6, characterized in that: The clamping part (803) includes a mounting base (8031), a first mechanical gripper (8032), and a second mechanical gripper (8033). The mounting base (8031) is connected to the end of the rotating shaft (8023). The first mechanical gripper (8032) and the second mechanical gripper (8033) are respectively mounted on both sides of the mounting base (8031), and the distance between the first mechanical gripper (8032) and the second mechanical gripper (8033) is the same as the distance between the two sets of feeding components (7).

8. A six-station metal camera welding machine according to claim 1, characterized in that: The material mixing assembly (9) includes a material mixing seat (901) and a material mixing groove (902). The material mixing seat (901) is connected to the inner wall of the welding cabinet (1), and the material mixing groove (902) is provided on the upper surface of the material mixing seat (901).

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