A magnetic isolation tube welding assembly machine

Abstract

The utility model relates to the field of magnetic isolation pipe welding assembly, concretely relates to a magnetic isolation pipe welding assembly machine, including the protection box, one side of protection box is equipped with the auxiliary machine box, is equipped with the magnetic isolation pipe vibrating disk in the auxiliary machine box, is equipped with the work platform in the protection box, is equipped with the material disc feeding mechanism, the magnetic isolation pipe feeding carrier seat module on the work platform, one side of material disc feeding mechanism is equipped with the iron core feeding mechanism, one side of iron core feeding mechanism is equipped with the main body handling mechanism, the main body handling mechanism is equipped with welding detection mechanism and the unloading module in the side close to material disc feeding mechanism, realizes the automatic transfer of work piece, and welding detection mechanism completes automatic welding and detection, and unloading module realizes the classified collection, and the artificial workload is greatly reduced, realizes the automatic welding assembly of magnetic isolation pipe.

Description

Technical Field

[0001] This utility model relates to the field of magnetic shielding tube welding and assembly, and in particular to a magnetic shielding tube welding and assembly machine. Background Technology

[0002] In the field of magnetic shielding tube production, welding and assembly are crucial steps in ensuring product performance, and their production efficiency and quality consistency directly impact the product's market competitiveness. With the increasing automation in manufacturing, the limitations of traditional magnetic shielding tube welding and assembly methods are becoming increasingly apparent.

[0003] Traditional magnetic shielding tube welding and assembly mainly relies on manual operation, which has many problems: From the feeding of magnetic shielding tubes and iron cores, to their positioning and assembly, and then to welding and inspection, all stages require manual participation. This is not only labor-intensive and involves a large workload, but also prone to low production efficiency due to operator fatigue; the accuracy of manual positioning is limited, and problems such as misalignment at the joint and non-compliance with height standards are prone to occur during the welding process, affecting the stability of product quality; there is a lack of automated inspection mechanisms, and key indicators such as post-weld height and airtightness rely heavily on manual spot checks, making it difficult to comprehensively control product quality and resulting in poor quality consistency; in addition, the fumes generated during welding directly diffuse into the working environment, endangering the health of operators and further restricting the sustainability of production. Utility Model Content

[0004] The purpose of this invention is to provide a magnetic shielding tube welding and assembly machine to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a magnetic shielding tube welding and assembly machine, comprising a protective housing, a secondary housing on one side of the protective housing, a magnetic shielding tube vibratory feeder inside the secondary housing, a working platform inside the protective housing, a material tray feeding mechanism and a magnetic shielding tube feeding carrier module on the working platform, a core feeding mechanism on one side of the material tray feeding mechanism, a main body transport mechanism on one side of the core feeding mechanism, and a welding inspection mechanism and a unloading module on the side of the main body transport mechanism near the material tray feeding mechanism.

[0006] As a preferred embodiment of the present invention, the material tray feeding mechanism includes a feeding guide rail, with several cargo trays stacked at one end of the feeding guide rail. Pump body material picking modules are provided on both sides of the cargo tray stacking area on the feeding guide rail, a valve body material picking module is provided at the bottom of the feeding guide rail, and an empty material tray output mechanism is provided at the end of the feeding guide rail away from the pump body material picking module.

[0007] As a preferred embodiment of this utility model, the magnetic shielding tube loading carrier module includes a support frame, on which a magnetic shielding tube conveying pipe is provided. The input end of the magnetic shielding tube conveying pipe is connected to the output end of the magnetic shielding tube vibratory plate, and the output end of the magnetic shielding tube conveying pipe faces the magnetic shielding tube loading carrier module. After being output through the magnetic shielding tube conveying pipe, the magnetic shielding tube can be loaded onto the magnetic shielding tube loading carrier module.

[0008] As a preferred embodiment of this utility model, the iron core feeding mechanism includes a feeding X-axis module, which is located between the loading tray stacking area and the empty tray output mechanism on the feeding guide rail. A feeding Y-axis module is movably mounted on the feeding X-axis module, and an iron core picking gripper is movably mounted on the feeding Y-axis module. An iron core assembly loading seat module is located below the end of the feeding X-axis module away from the feeding guide rail.

[0009] As a preferred embodiment of this utility model, the main handling mechanism includes a mobile platform, a mobile plate movably disposed on the mobile platform, a handling gripper structure disposed on the mobile plate, a telescopic rod one disposed at one end of the mobile platform, the output end of the telescopic rod one being connected to the mobile plate, and a telescopic rod two disposed on the side of the mobile platform away from the handling gripper structure, the output end of the telescopic rod two being connected to the handling gripper structure.

[0010] As a preferred embodiment of this utility model, the welding inspection mechanism includes a height inspection mechanism. The height inspection mechanism is located on the side of the iron core assembly loading seat module away from the magnetic tube feeding seat module. Along the direction of the moving platform, a welding station, a post-weld height inspection module, and an airtightness inspection module are sequentially arranged on one side of the height inspection mechanism. A welding module is provided on one side of the welding station, and a fume hood is provided on the welding station.

[0011] As a preferred embodiment of this utility model, the transport gripper structure includes several transport grippers. When the telescopic rod is retracted to its limit position and in its shortest state, the lower part of the transport gripper near the unloading module is the input port of the unloading module. The output end of the unloading module extends to the outside of the protective box, and a loading box is provided below the output end of the unloading module.

[0012] As a preferred embodiment of this utility model, the protective housing is provided with a main control panel on the outside, a cover and an alarm light on the top of the protective housing, and a fumigation machine on one side of the protective housing. The fumigation machine and the fumigation cover are connected by a pipe. The feeding Y-axis module, the height detection mechanism, the post-welding height detection module, and the airtightness detection module are electrically connected to the main control system. The operating status and detection data of each mechanism are fed back to the main control panel for monitoring. When a defective product or mechanism abnormality is detected, the main control system triggers the alarm light to warn.

[0013] Compared with the prior art, the above-mentioned technical solution of this utility model has the following beneficial technical effects: The equipment automatically feeds materials through a magnetic tube vibratory feeder, a material tray feeding mechanism, and an iron core feeding mechanism. The main transport mechanism automatically transfers the workpieces, the welding and inspection mechanism performs automatic welding and inspection, and the unloading module collects materials by category. The entire process requires no manual intervention in core operations, significantly reducing the workload and enabling automated welding and assembly of magnetic tubes.

[0014] By using height detection mechanisms and post-weld height detection modules to precisely control key dimensions, multiple safeguards ensure accurate assembly and improve product quality stability.

[0015] The welding station is equipped with a fume hood and connected to a fume extraction machine, which can remove welding fumes in a timely manner and reduce the harm to the health of operators. When the equipment is malfunctioning, the alarm light will give a timely warning, which will facilitate quick troubleshooting and improve the safety and sustainability of the production process. Attached Figure Description

[0016] Figure 1 This is an overall drawing of the present utility model; Figure 2 This is a diagram of the internal structure of this utility model; Figure 3 This is a top view of the internal structure of this utility model; Figure 4 This is a structural diagram of the material tray feeding mechanism and the iron core feeding mechanism of this utility model; Figure 5 This is a structural diagram of the main handling mechanism of this utility model; Figure 6 This is a structural diagram of the welding inspection mechanism of this utility model; Figure 7 This is a diagram of the magnetic tube feeding carrier module of this utility model; Figure 8 This is a diagram of the loading base module for the iron core assembly of this utility model; Figure 9 This is a structural diagram of the airtightness testing module of this utility model; Figure 10 This is a structural diagram of the welding module of this utility model; Figure 11 This is a structural diagram of the material feeding module of this utility model.

[0017] Reference numerals: 1. Protective housing; 2. Auxiliary housing; 3. Magnetic tube vibratory feeder; 4. Working platform; 5. Material tray feeding mechanism; 501. Feeding guide rail; 502. Carrying tray; 503. Pump body material handling module; 504. Valve body material handling module; 505. Empty tray output mechanism; 6. Magnetic tube feeding carrier module; 601. Support frame; 602. Magnetic tube conveying pipe; 7. Iron core feeding mechanism; 701. Feeding X-axis module; 702. Feeding Y-axis module; 703. Iron core picking gripper; 704. Iron core assembly loading carrier module. 8. Main transport mechanism, 801. Mobile platform, 802. Transport gripper structure, 803. Transport gripper, 803-1. Telescopic rod one, 804. Telescopic rod two, 805. Welding inspection mechanism, 9. Height detection mechanism, 901. Welding station, 902. Post-weld height detection module, 903. Air tightness detection module, 904. Welding module, 905. Fume hood, 906. Unloading module, 10. Loading box, 11. Main control panel, 12. Cover, 13. Alarm light, 14. Fume machine, 15. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are exemplary only and are not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.

[0019] This utility model provides a technical solution: a magnetic shielding tube welding and assembly machine, such as... Figure 1 , Figure 2 As shown, it includes a protective housing 1, a secondary housing 2 on one side of the protective housing 1, a magnetic tube vibrating plate 3 inside the secondary housing 2, a working platform 4 inside the protective housing 1, a material tray feeding mechanism 5 and a magnetic tube feeding carrier module 6 on the working platform 4, a core feeding mechanism 7 on one side of the material tray feeding mechanism 5, a main transport mechanism 8 on one side of the core feeding mechanism 7, and a welding inspection mechanism 9 and a unloading module 10 on the side of the main transport mechanism 8 near the material tray feeding mechanism 5.

[0020] like Figure 4 As shown, the material tray feeding mechanism 5 includes a feeding guide rail 501. Several cargo trays 502 are stacked at one end of the feeding guide rail 501. Pump body material picking modules 503 are provided on both sides of the cargo trays 502 stacking area on the feeding guide rail 501. Valve body material picking module 504 is provided at the bottom of the feeding guide rail 501. An empty tray output mechanism 505 is provided at the end of the feeding guide rail 501 away from the pump body material picking module 503.

[0021] like Figure 2 , Figure 7As shown, the magnetic tube loading carrier module 6 includes a support frame 601, on which a magnetic tube conveying pipe 602 is provided. The input end of the magnetic tube conveying pipe 602 is connected to the output end of the magnetic tube vibrating plate 3, and the output end of the magnetic tube conveying pipe 602 faces the magnetic tube loading carrier module 6. After the magnetic tube is output through the magnetic tube conveying pipe 602, it can be loaded onto the magnetic tube loading carrier module 6.

[0022] like Figure 3 , Figure 4 , Figure 8 As shown, the iron core feeding mechanism 7 includes a feeding X-axis module 701, which is located between the loading tray 502 stacking area on the feeding guide rail 501 and the empty tray output mechanism 505. A feeding Y-axis module 702 is movably mounted on the feeding X-axis module 701, and an iron core picking gripper 703 is movably mounted on the feeding Y-axis module 702. An iron core assembly loading seat module 704 is located below the end of the feeding X-axis module 701 away from the feeding guide rail 501.

[0023] like Figure 3 , Figure 5 As shown, the main handling mechanism 8 includes a mobile platform 801, a mobile plate 802 movably mounted on the mobile platform 801, a handling gripper structure 803 mounted on the mobile plate 802, a telescopic rod 804 at one end of the mobile platform 801, the output end of the telescopic rod 804 being connected to the mobile plate 802, and a telescopic rod 805 on the side of the mobile platform 801 away from the handling gripper structure 803, the output end of the telescopic rod 805 being connected to the handling gripper structure 803.

[0024] like Figure 6 , Figure 9 , Figure 10 As shown, the welding inspection mechanism 9 includes a height inspection mechanism 901. The height inspection mechanism 901 is located on the side of the iron core assembly loading seat module 704 away from the magnetic tube loading seat module 6. Along the direction of the moving platform 801, a welding station 902, a post-weld height inspection module 903, and an airtightness inspection module 904 are arranged sequentially on one side of the height inspection mechanism 901. A welding module 905 is provided on one side of the welding station 902, and a fume hood 906 is provided on the welding station 902.

[0025] like Figure 3 , Figure 5 , Figure 11 As shown, the transport gripper structure 803 includes several transport grippers 803-1. When the telescopic rod 804 is retracted to its limit position and in its shortest state, the lower part of the transport gripper 803-1 near the end of the unloading module 10 is the input port of the unloading module 10. The output end of the unloading module 10 extends to the outside of the protective housing 1, and a loading box 11 is provided below the output end of the unloading module 10.

[0026] like Figure 5 As shown, the protective housing 1 is equipped with a main control panel 12 on the outside, a cover 13 and an alarm light 14 on the top of the protective housing 1, and a smoke extractor 15 on one side of the protective housing 1. The smoke extractor 15 is connected to the smoke hood 906 through a pipe. The feeding Y-axis module 702, the height detection mechanism 901, the post-weld height detection module 903, and the airtightness detection module 904 are electrically connected to the main control system. The operating status and detection data of each mechanism are fed back to the main control panel 12 for monitoring. When a defective product or mechanism abnormality is detected, the main control system triggers the alarm light 14 to warn.

[0027] In practice, the operator opens the auxiliary housing 2, adds the magnetic shielding tubes in batches into the magnetic shielding tube vibratory feeder 3, and closes the auxiliary housing door. After starting the equipment, the magnetic shielding tube vibratory feeder 3 uses vibration to orderly transport the magnetic shielding tubes to the magnetic shielding tube conveying pipe 602. The input end of the conveying pipe is seamlessly connected to the output end of the vibratory feeder. The magnetic shielding tubes slide along the conveying pipe onto the support frame 601 of the magnetic shielding tube loading carrier module 6, completing the sorting and loading positioning, and awaiting subsequent assembly.

[0028] At one end of the feeding guide rail 501 of the material tray loading mechanism 5, fully loaded material trays 502 carrying iron cores are stacked (5-8 trays can be stacked). The pump body picking module 503 lifts the top tray from both sides, and then the valve body picking module 504 at the bottom moves the tray laterally to the middle of the feeding guide rail 501, aligning it directly below the feeding X-axis module 701 and the feeding Y-axis module 702, thus completing the positioning and facilitating the gripping of the iron core by the iron core picking claw 703. Empty trays are automatically collected and stacked through the empty tray output mechanism 505 at the end of the feeding guide rail 501.

[0029] The Y-axis loading module 702 drives the iron core picking gripper 703 to move above the loading tray 502, grabs the iron core, moves along the X-axis loading module 701 to above the iron core loading seat module 704, and places the iron core on the seat.

[0030] The telescopic rod 804 of the main conveying mechanism 8 pushes the moving plate 802 to move along the moving platform 801, so that the conveying gripper structure 803 grabs the magnetic tube on the magnetic tube loading carrier module 6. The telescopic rod 805 adjusts the height of the gripper and moves the magnetic tube to the iron core loading carrier module 704, where it is coaxially aligned with the iron core.

[0031] The Y-axis loading module 702 drives the positioning gripper (with a guide mechanism) to move downwards, pressing the magnetic shielding tube into the top of the iron core, completing the assembly. If the pressing position deviates (monitored in real time by the height detection mechanism 901), the alarm light 14 at the rear of the equipment will light up, prompting the operator to manually remove the defective product.

[0032] The main conveying mechanism 8 transfers the assembled workpiece to the height detection mechanism 901. The displacement sensor at the bottom of the fixture detects the height from the bottom of the magnetic shielding tube to the bottom of the fixed iron core (preset standard value ±0.1mm). During detection, the bottom air rod is ventilated to press the workpiece with 0.3MPa air pressure to ensure stable detection. The data is fed back to the main control panel 12 in real time, and an alarm is triggered for defective products.

[0033] Qualified workpieces are transferred to welding station 902 by transport grippers 803-1. Welding module 905 (1KW power) welds the joints. An outer protective shell prevents slag from splashing. Simultaneously, fume hood 906 is connected to fume extractor 15 via pipe to promptly remove welding fumes (the fume extraction power is automatically adjusted according to the amount of solder). During welding, the bottom air rod presses down on the workpiece with 0.4MPa air pressure to prevent welding deformation.

[0034] After welding is completed, the workpiece is transferred to the post-weld height detection module 903, and the bottom displacement sensor detects the height again (standard as before). The gas spring is simultaneously pressed to fix the workpiece, ensuring that the post-weld dimensions are qualified.

[0035] Qualified workpieces are transferred to the airtightness testing module 904. The top sealing mechanism presses down to seal the top of the magnetic shielding tube, while the bottom is sealed and a ventilation channel is provided. Gas at a pressure of 20 kg is introduced and held for 5 seconds to check for leaks. Data is fed back to the main control system, and an alarm is triggered for non-conforming products.

[0036] After the inspection is completed, the transport gripper 803-1 of the main transport mechanism 8 transfers the workpiece to the unloading module 10: unqualified products (including those that are unqualified in size, welding, or airtightness) enter the left single material channel and fall into the left area of ​​the loading box 11 from the output end; qualified products enter the right double material channel and are output to the right area of ​​the loading box 11 in two separate ways, so as to achieve classified collection.

[0037] If a defective product or a jammed mechanism is detected during equipment operation, the main control system will trigger alarm light 14 (flashing red light), and the main control panel 12 will display the location and cause of the abnormality. The operator must stop the machine and check according to the prompts, and reset the equipment after troubleshooting.

[0038] It should be understood that the above-described specific embodiments of this utility model are merely illustrative or explanatory of the principles of this utility model and do not constitute a limitation thereof. Therefore, any modifications, equivalent substitutions, improvements, etc., made without departing from the spirit and scope of this utility model should be included within the protection scope of this utility model. Furthermore, the appended claims are intended to cover all variations and modifications falling within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.

Claims

1. A magnetic shielding tube welding and assembly machine, characterized in that: The device includes a protective housing (1), a secondary housing (2) on one side of the protective housing (1), a magnetic tube vibrating plate (3) inside the secondary housing (2), a working platform (4) inside the protective housing (1), a material tray feeding mechanism (5) and a magnetic tube feeding carrier module (6) on the working platform (4), a core feeding mechanism (7) on one side of the material tray feeding mechanism (5), a main transport mechanism (8) on one side of the core feeding mechanism (7), and a welding inspection mechanism (9) and a unloading module (10) on the side of the main transport mechanism (8) near the material tray feeding mechanism (5).

2. The magnetic shielding tube welding and assembly machine according to claim 1, characterized in that: The material tray feeding mechanism (5) includes a feeding guide rail (501), with several cargo trays (502) stacked at one end of the feeding guide rail (501). Pump body material picking modules (503) are provided on both sides of the cargo trays (502) stacking area on the feeding guide rail (501). Valve body material picking module (504) is provided at the bottom of the feeding guide rail (501). An empty material tray output mechanism (505) is provided at the end of the feeding guide rail (501) away from the pump body material picking module (503).

3. The magnetic shielding tube welding and assembly machine according to claim 2, characterized in that: The magnetic tube loading carrier module (6) includes a support frame (601), on which a magnetic tube conveying pipe (602) is provided. The input end of the magnetic tube conveying pipe (602) is connected to the output end of the magnetic tube vibrating plate (3). The output end of the magnetic tube conveying pipe (602) faces the magnetic tube loading carrier module (6). After the magnetic tube is output through the magnetic tube conveying pipe (602), it can be loaded onto the magnetic tube loading carrier module (6).

4. The magnetic shielding tube welding and assembly machine according to claim 3, characterized in that: The iron core feeding mechanism (7) includes a feeding X-axis module (701), which is located between the loading tray (502) stacking area on the feeding guide rail (501) and the empty tray output mechanism (505). A feeding Y-axis module (702) is movably arranged on the feeding X-axis module (701), and an iron core picking gripper (703) is movably arranged on the feeding Y-axis module (702). An iron core loading seat module (704) is provided below the end of the feeding X-axis module (701) away from the feeding guide rail (501).

5. The magnetic shielding tube welding and assembly machine according to claim 4, characterized in that: The main handling mechanism (8) includes a mobile platform (801), a mobile plate (802) is movably arranged on the mobile platform (801), a handling gripper structure (803) is provided on the mobile plate (802), a telescopic rod one (804) is provided at one end of the mobile platform (801), the output end of the telescopic rod one (804) is connected to the mobile plate (802), and a telescopic rod two (805) is provided on the side of the mobile platform (801) away from the handling gripper structure (803), the output end of the telescopic rod two (805) is connected to the handling gripper structure (803).

6. The magnetic shielding tube welding and assembly machine according to claim 5, characterized in that: The welding inspection mechanism (9) includes a height inspection mechanism (901). The height inspection mechanism (901) is located on the side of the iron core loading seat module (704) away from the magnetic tube loading seat module (6). On one side of the height inspection mechanism (901) along the direction of the moving platform (801), a welding station (902), a welding height inspection module (903), and an airtightness inspection module (904) are arranged in sequence. A welding module (905) is provided on one side of the welding station (902). A fume hood (906) is provided on the welding station (902).

7. The magnetic shielding tube welding and assembly machine according to claim 6, characterized in that: The transport gripper structure (803) includes several transport grippers (803-1). When the telescopic rod (804) is retracted to its limit position and is in its shortest state, the transport gripper (803-1) near the end of the unloading module (10) is the input port of the unloading module (10). The output end of the unloading module (10) extends to the outside of the protective box (1), and a loading box (11) is provided below the output end of the unloading module (10).

8. The magnetic shielding tube welding and assembly machine according to claim 6, characterized in that: The protective enclosure (1) is provided with a main control panel (12) on the outside, and a cover (13) and an alarm light (14) are provided on the top of the protective enclosure (1). A smoking machine (15) is provided on one side of the protective enclosure (1), and the smoking machine (15) is connected to the smoking hood (906) through a pipe.

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