Aluminum material cutting device
The cylinder-driven four-point clamping assembly and multi-layer protection design solve the problem of positional deviation during aluminum cutting, improving the cutting pass rate and operational safety.
Patent Information
- Application Number
- CN202521448999.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-11
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-07-11
AI Technical Summary
Existing aluminum cutting equipment causes the aluminum material to shift due to vibration during the cutting process, affecting the cutting qualification rate and posing safety hazards.
The cylinder-driven clamping assembly, combined with a four-point clamping structure and multi-layer protection design, ensures the stability and safety of aluminum materials during the cutting process.
The four-point clamping structure prevents aluminum material from shifting, improves the cutting pass rate, enhances operational safety, reduces human error, and ensures cutting accuracy and efficiency.
Smart Images
Figure CN224674376U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum processing, and in particular to an aluminum cutting processing device. Background Technology
[0002] Aluminum materials are metal products made of aluminum and other alloying elements. They are usually first processed into castings, forgings, foils, plates, strips, tubes, rods, profiles, etc., and then manufactured through processes such as cold bending, sawing, drilling, assembly, and coloring. Its main metallic element is aluminum, and the addition of some alloying elements can improve the performance of aluminum materials. It is a lightweight, high-strength, and corrosion-resistant metal material, widely used in aerospace, automotive, construction and other fields. Aluminum material processing is the process of processing aluminum materials into the required shape and size, including processes such as cutting, forming, processing and surface treatment. The first step in aluminum material processing is cutting, which is to cut the aluminum material into the corresponding length and width according to the required size and shape. It is mainly divided into mechanical cutting and manual cutting. However, most aluminum material cutting machines on the market often produce sparks during the cutting process, which poses certain safety hazards.
[0003] As disclosed in Utility Model No. CN221658109U, an aluminum cutting processing device includes a counter. A support rod is fixedly connected to the top of the counter, and a slide plate is fixedly connected to the other end of the support rod. A first slider is slidably connected to the inner side of the slide plate, and a connecting piece is fixedly connected to the bottom of the first slider. This utility model, by setting a protective shell and an exhaust fan, utilizes the following: During the aluminum cutting process, a large number of sparks are generated. At this time, the exhaust fan starts working, causing aluminum chips to move backward into a drawer. The first electric hydraulic cylinder is activated, pushing the aluminum chips at the bottom of the protective shell into the drawer. By setting scale lines and baffles, the required length of aluminum material to be cut is first determined. Then, the handle is rotated, causing the lead screw to rotate through the connecting shaft and turntable, driving the second slider and pointer to move left and right. The pointer is observed to move to the corresponding position, and then the aluminum material is cut.
[0004] Although the above-mentioned device uses scale lines and baffles to initially position the cutting length of the aluminum material, the vibration generated during the actual cutting process may cause the position of the aluminum material to shift, thus affecting the final cutting qualification rate.
[0005] Therefore, it is necessary to provide a new aluminum cutting and processing device to solve the above-mentioned technical problems. Utility Model Content
[0006] To solve the above-mentioned technical problems, this utility model provides an aluminum cutting and processing device.
[0007] The aluminum cutting processing device provided by this utility model includes a counter. A positioning component is provided on one side of the counter. A platform is fixedly connected to the top of the counter. A protective component and a cutting component are provided on the top of the platform. Clamping components are slidably connected to both sides of the platform. The clamping components include a cylinder, a mounting frame, a rotating column, a connecting rod, a sliding plate, and a clamping plate. Sliding grooves are symmetrically opened on both sides of the platform. The inner wall of the sliding groove is slidably connected to the sliding plate. The top side of the sliding plate is fixedly connected to one side of the clamping plate. The bottom of the sliding plate is rotatably connected to one end of the connecting rod. The other end of the connecting rod is rotatably connected to the outer wall of the rotating column. Both ends of the rotating column are fixedly connected to one corner of the mounting frame. The bottom of the mounting frame is fixedly connected to the output end of the cylinder. The bottom of the cylinder is fixedly connected to the bottom of the cavity opened in the counter. The four rotating columns, connecting rods, sliding plates, and clamping plates are located at the four corners of the mounting frame.
[0008] Preferably, the protective assembly includes a drawer, a first protective shell, a second protective shell, a third protective shell, and an exhaust fan. The top of the tabletop is fixedly connected to the bottom of the first protective shell, one side of the tabletop is fixedly connected to the bottom of the second protective shell, and the other side of the tabletop is fixedly connected to the bottom of the third protective shell. The second and third protective shells are located on the inner wall of the first protective shell. One side of the inner wall of the second protective shell is fixedly connected to one side of the exhaust fan. A drawer is provided below the exhaust fan, and the top of one side of the counter is slidably connected to the outer wall of the drawer.
[0009] Preferably, the cutting assembly includes a first mounting plate, a drive motor, a rotating shaft, and a cutting blade. The bottom side of one side of the third protective shell is fixedly connected to one side of the first mounting plate, the top of the first mounting plate is fixedly connected to the bottom of the drive motor, the output end of the drive motor is fixedly connected to one end of the rotating shaft, the other end of the rotating shaft penetrates the inner wall of the third protective shell and extends inward, and the other end of the rotating shaft is fixedly connected to one side of the cutting blade.
[0010] Preferably, a slide rail is fixedly connected to one side of the top of the platform, and two slide rails are symmetrically arranged on the platform. A slider is slidably connected to the top of the slide rail, and the top of the slider is fixedly connected to the bottom of the third protective shell. A connecting block is fixedly connected to the top of the third protective shell, and an electric telescopic column is fixedly connected to one side of the connecting block. A second mounting plate is fixedly connected to the bottom of the electric telescopic column, and the bottom of the second mounting plate is fixedly connected to the top of the second protective shell.
[0011] Preferably, the positioning component includes a measuring platform, a first slide groove, a second slide groove, a scale line, a turntable, a threaded rod, and a limiting plate. The measuring platform is provided on one side of the counter. A first slide groove is formed on one side of the measuring platform, and a second slide groove is formed on the other side of the measuring platform. The bottom of the inner wall of the second slide groove is rotatably connected to one end of the threaded rod, and the other end of the threaded rod is fixedly connected to one side of the turntable. The outer wall of the threaded rod is threadedly connected to both sides of the limiting plate. One side of the limiting plate is slidably connected to the inner wall of the first slide groove, and the other side of the limiting plate is slidably connected to the inner wall of the second slide groove. The top of the second slide groove is fixedly connected to the bottom of the scale line.
[0012] Preferably, a crossbar is fixedly connected to the other side of the counter, and multiple support legs are fixedly connected to the bottom of the crossbar, with rollers rotatably connected to the inner side of the crossbar.
[0013] Compared with related technologies, the aluminum cutting processing device provided by this utility model has the following beneficial effects: the cylinder, as a power source, can quickly and smoothly push the mounting frame to move up and down, thereby driving the clamping plate to complete the clamping or loosening action, effectively avoiding the aluminum material from shifting during the cutting process and improving the cutting qualification rate; the four rotating columns, connecting rods, sliding plates and clamping plates are set at the four corners of the mounting frame, providing multi-point clamping function, which helps to disperse the clamping force, reduce the risk of aluminum material deformation and improve the stability of the workpiece. Attached Figure Description
[0014] Figure 1 A schematic diagram of a preferred embodiment of the aluminum cutting and processing device provided by this utility model; Figure 2 for Figure 1 The diagram shows the structure of the positioning component. Figure 3 for Figure 1 The diagram shows the structure of the protective components. Figure 4 for Figure 1 The diagram shows the structure of the cutting assembly. Figure 5 for Figure 1 The diagram shows the structure of the clamping assembly. Numbered in the diagram: 1. Counter; 2. Crossbar; 3. Roller; 4. Support leg; 5. Slide 1; 6. Slide 2; 7. Scale line; 8. Turntable; 9. Threaded rod; 10. Limiting plate; 11. Drawer; 12. Protective shell 1; 13. Table top; 14. Protective shell 2; 15. Protective shell 3; 16. Exhaust fan; 17. Slide rail; 18. Slider; 19. Mounting plate 1; 20. Drive motor; 21. Rotating shaft; 22. Chip cutter; 23. Connecting block; 24. Electric telescopic column; 25. Mounting plate 2; 26. Cylinder; 27. Mounting bracket; 28. Rotating column; 29. Connecting rod; 30. Clamping plate; 31. Measuring platform; 32. Slide plate. Detailed Implementation
[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0016] Please refer to the following: Figure 1 , Figure 2 , Figure 3 , Figure 4 as well as Figure 5 ,in, Figure 1 A schematic diagram of a preferred embodiment of the aluminum cutting and processing device provided by this utility model; Figure 2 for Figure 1 The diagram shows the structure of the positioning component. Figure 3 for Figure 1 The diagram shows the structure of the protective components. Figure 4 for Figure 1 The diagram shows the structure of the cutting assembly. Figure 5 for Figure 1 The diagram shows the structure of the clamping assembly.
[0017] In the specific implementation process, such as Figure 1-2As shown, the present invention provides an aluminum cutting processing device including a counter 1. A positioning component is provided on one side of the counter 1. A platform top 13 is fixedly connected to the top of the counter 1. A protective component and a cutting component are provided on the top of the platform top 13. Clamping components are slidably connected to both sides of the platform top 13. The positioning component includes a measuring platform 31, a first slide 5, a second slide 6, a scale line 7, a turntable 8, a threaded rod 9, and a limiting plate 10. A measuring platform 31 is provided on one side of the counter 1. A first slide 5 is opened on one side of the measuring platform 31, and a second slide 5 is opened on the other side of the measuring platform 31. The inner bottom of the first slide 6 and the second slide 6 are rotatably connected to one end of the threaded rod 9. The other end of the threaded rod 9 is fixedly connected to one side of the turntable 8. The outer wall of the threaded rod 9 is threadedly connected to both sides of the limiting plate 10. One side of the limiting plate 10 is slidably connected to the inner wall of the first slide 5. The other side of the limiting plate 10 is slidably connected to the inner wall of the second slide 6. The top of the second slide 6 is fixedly connected to the bottom of the scale line 7. A crossbar 2 is fixedly connected to the other side of the counter 1. Multiple support legs 4 are fixedly connected to the bottom of the crossbar 2. A roller 3 is rotatably connected to the inner side of the crossbar 2. It should be noted that the measuring platform 31 serves as a reference platform for placing the aluminum material to be cut; the first slide 5 and the second slide 6 are respectively located on both sides of the measuring platform 31 to limit and guide the movement of the limiting plate 10; the scale line 7 is set on the top of the second slide 6 to provide an intuitive reference for length measurement; the threaded rod 9 passes through the limiting plate 10 and drives the limiting plate 10 to move back and forth by rotation; the turntable 8 is fixedly connected to one end of the threaded rod 9 for the operator to manually adjust the limiting position; the limiting plate 10 slides along the slide as the threaded rod 9 rotates, and is used to set the starting point for cutting the aluminum material; the crossbar 2 is fixed to the other side of the counter 1 as a support structure; the support leg 4 is used to enhance the overall stability; the roller 3 is installed inside the crossbar 2 and can rotate freely to assist in feeding the aluminum material.
[0018] In the specific implementation process, refer to Figure 3-4 As shown, this utility model provides an aluminum cutting processing device. The protective components include a drawer 11, a first protective shell 12, a second protective shell 14, a third protective shell 15, and an exhaust fan 16. The top of the platform 13 is fixedly connected to the bottom of the first protective shell 12. One side of the platform 13 is fixedly connected to the bottom of the second protective shell 14, and the other side of the platform 13 is fixedly connected to the bottom of the third protective shell 15. The second protective shell 14 and the third protective shell 15 are located on the inner wall of the first protective shell 12. One side of the inner wall of the second protective shell 14 is fixedly connected to one side of the exhaust fan 16. The drawer 11 is provided below the exhaust fan 16. The top of one side of the counter 1 is slidably connected to the outer wall of the drawer 11. The cutting assembly includes a first mounting plate 19, a drive motor 20, a rotating shaft 21, and a cutting blade 22. One side of the bottom of the third protective shell 15 is fixedly connected to one side of the first mounting plate 19, and the top of the first mounting plate 19 is fixedly connected to the bottom of the drive motor 20. The output end of the drive motor 20 is fixedly connected to one end of the rotating shaft 21, and the other end of the rotating shaft 21 passes through the inner wall of the third protective shell 15 and extends inward. The other end of the rotating shaft 21 is fixedly connected to one side of the cutting blade 22. A slide rail 17 is fixedly connected to one side of the top of the platform 13. Two slide rails 17 are symmetrically arranged on the platform 13. A slider 18 is slidably connected to the top of the slide rail 17. The top of the slider 18 is fixedly connected to the bottom of the third protective shell 15. A connecting block 23 is fixedly connected to the top of the third protective shell 15. An electric telescopic column 24 is fixedly connected to one side of the connecting block 23. A second mounting plate 25 is fixedly connected to the bottom of the electric telescopic column 24. The bottom of the second mounting plate 25 is fixedly connected to the top of the second protective shell 14. It should be noted that the three-layer protective structure, consisting of protective shell 12, protective shell 14, and protective shell 15, is fixed at different positions on the platform top 13, forming a protective space. The exhaust fan 16 is installed inside one side of the protective shell 14 to remove aluminum chips and dust generated during the cutting process. The drawer 11, located below the exhaust fan 16, serves as a dust collection device to collect the chips and dust sucked in by the exhaust fan 16. The mounting plate 19 supports the base platform of the drive motor 20. The drive motor 20 provides the power source. The rotating shaft 21 connects the drive motor 20 to the cutting blade 22. The cutting blade 22 is the core component that actually performs the cutting task. The slide rail 17 and slider 18 enable the lateral movement of the cutting assembly. The connecting block 23, the electric telescopic column 24, and the mounting plate 25 control the lateral movement of the cutting assembly to cut the aluminum material.
[0019] In the specific implementation process, refer to Figure 5 As shown, this utility model provides an aluminum cutting processing device. The clamping assembly includes a cylinder 26, a mounting frame 27, a rotating column 28, a connecting rod 29, a sliding plate 32, and a clamping plate 30. The top of the platform 13 has symmetrically opened grooves on both sides. The inner wall of the groove is slidably connected to the sliding plate 32. The top side of the sliding plate 32 is fixedly connected to one side of the clamping plate 30. The bottom of the sliding plate 32 is rotatably connected to one end of the connecting rod 29. The other end of the connecting rod 29 is rotatably connected to the outer wall of the rotating column 28. The two ends of the rotating column 28 are fixedly connected to one corner of the mounting frame 27. The bottom of the mounting frame 27 is fixedly connected to the output end of the cylinder 26. The bottom of the cylinder 26 is fixedly connected to the bottom of the cavity opened in the counter 1. The four rotating columns 28, the connecting rod 29, the sliding plate 32, and the clamping plate 30 are located at the four corners of the mounting frame 27. It should be noted that cylinder 26 serves as the power actuator, providing up-and-down driving power; mounting bracket 27 is used to support the overall frame of the clamping mechanism; rotating column 28 connects mounting bracket 27 and connecting rod 29, converting the up-and-down movement of cylinder 26 into lateral movement; connecting rod 29 connects slide plate 32 and rotating column 28, transmitting motion; clamping plate 30 directly contacts the aluminum material and completes the clamping action; slide grooves are located on both sides of the platform top, providing a guide path for slide plate 32.
[0020] The working principle of this utility model is as follows: The aluminum material to be cut is placed on the roller 3 and conveyed to the measuring platform 31 through the roller 3. The turntable 8 is rotated, which drives the threaded rod 9 to rotate. The threaded rod 9 pushes the limiting plate 10 to move along the first slide groove 5 and the second slide groove 6. By observing the scale line 7, the limiting plate 10 is precisely adjusted to the position of the required cutting length. Before cutting begins, the exhaust fan 16 is started to extract the dust and debris generated during the cutting process. The dust and debris sucked in by the exhaust fan 16 fall into the drawer 11 below for easy collection and cleaning. The first protective shell 12, the second protective shell 14, and the third protective shell 15 work together to form a protective space to prevent the flying objects generated during cutting from injuring people. When the aluminum material passes the scale line 7 and the second protective shell 6, the cutting process is completed. After the length of the limiting plate 10 is determined, the cylinder 26 is activated, which pushes the mounting bracket 27 downward. The sliding plate 32 and the clamping plate 30 convert the downward movement of the cylinder 26 into lateral movement through the rotating rod 29 and the sliding groove opened on the top of the platform 13, until the clamping plate 30 contacts and clamps the aluminum material. The drive motor 20 is activated, which drives the rotating shaft 21 to rotate at high speed. The rotating shaft 21 drives the cutting blade 22 to rotate at high speed, ready for cutting. The length of the electric telescopic column 24 is adjusted as needed to control the cutting position of the cutting blade 22. The cutting blade 22 moves laterally along the platform 13 by sliding the slider 18 on the slide rail 17, thus completing the cutting of the aluminum material. After the cutting is completed, the cylinder 26 retracts, and the clamping plate 30 releases the aluminum material, ready for the next operation.
[0021] This aluminum cutting processing device has the following advantages: four rotating columns 28, connecting rods 29, sliding plates 32, and clamping plates 30 are distributed at the four corners of the mounting frame 27, forming a four-point synchronous clamping structure, providing uniform clamping force and preventing aluminum material from shifting or deforming; the cylinder 26 pushes the mounting frame 27 downward, and the sliding plates 32 and clamping plates 30 convert the downward movement of the cylinder 26 into lateral movement through the rotating rod 29 and the sliding grooves opened on the top of the platform 13, until the clamping plates 30 contact and clamp the aluminum material, which can quickly and smoothly complete the clamping and releasing actions, improve work efficiency, and reduce human error; the first protective shell 12, the second protective shell 14, and the third protective shell 15 work together to form a protective space to prevent flying debris generated during cutting from injuring people and improve operational safety; through the combined use of the scale lines 7 on the measuring platform 31, the first sliding groove 5, the second sliding groove 6, the turntable 8, the threaded rod 9, and the limiting plate 10, the precise adjustment and fixation of the aluminum material cutting length can be achieved.
[0022] The circuits and controls involved in this utility model are all existing technologies, and will not be described in detail here.
[0023] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. An aluminum cutting processing device, comprising a counter (1), wherein a positioning component is provided on one side of the counter (1), a platform top (13) is fixedly connected to the top of the counter (1), a protective component and a cutting component are provided on the top of the platform top (13), and clamping components are slidably connected to both sides of the platform top (13), characterized in that, The clamping assembly includes a cylinder (26), a mounting frame (27), a rotating column (28), a connecting rod (29), a sliding plate (32), and a clamping plate (30). The top of the platform (13) is symmetrically provided with sliding grooves on both sides. The inner wall of the sliding groove is slidably connected to the sliding plate (32). The top side of the sliding plate (32) is fixedly connected to one side of the clamping plate (30). The bottom of the sliding plate (32) is rotatably connected to one end of the connecting rod (29). The other end of the connecting rod (29) is rotatably connected to the outer wall of the rotating column (28). The two ends of the rotating column (28) are fixedly connected to one corner of the mounting frame (27). The bottom of the mounting frame (27) is fixedly connected to the output end of the cylinder (26). The bottom of the cylinder (26) is fixedly connected to the bottom of the cavity opened in the counter (1). The four rotating columns (28), connecting rods (29), sliding plates (32), and clamping plates (30) are located at the four corners of the mounting frame (27).
2. The aluminum cutting and processing device according to claim 1, characterized in that, The protective assembly includes a drawer (11), a first protective shell (12), a second protective shell (14), a third protective shell (15), and an exhaust fan (16). The top of the platform (13) is fixedly connected to the bottom of the first protective shell (12). One side of the platform (13) is fixedly connected to the bottom of the second protective shell (14). The other side of the platform (13) is fixedly connected to the bottom of the third protective shell (15). The second protective shell (14) and the third protective shell (15) are located on the inner wall of the first protective shell (12). One side of the inner wall of the second protective shell (14) is fixedly connected to one side of the exhaust fan (16). A drawer (11) is provided below the exhaust fan (16). The top of one side of the counter (1) is slidably connected to the outer wall of the drawer (11).
3. The aluminum cutting and processing device according to claim 2, characterized in that, The cutting assembly includes a first mounting plate (19), a drive motor (20), a rotating shaft (21), and a cutting blade (22). The bottom side of the third protective shell (15) is fixedly connected to one side of the first mounting plate (19), the top of the first mounting plate (19) is fixedly connected to the bottom of the drive motor (20), the output end of the drive motor (20) is fixedly connected to one end of the rotating shaft (21), the other end of the rotating shaft (21) penetrates the inner wall of the third protective shell (15) and extends inward, and the other end of the rotating shaft (21) is fixedly connected to one side of the cutting blade (22).
4. The aluminum cutting and processing device according to claim 3, characterized in that, A slide rail (17) is fixedly connected to one side of the top of the platform (13). Two slide rails (17) are symmetrically arranged on the platform (13). A slider (18) is slidably connected to the top of the slide rail (17). The top of the slider (18) is fixedly connected to the bottom of the third protective shell (15). A connecting block (23) is fixedly connected to the top of the third protective shell (15). An electric telescopic column (24) is fixedly connected to one side of the connecting block (23). A second mounting plate (25) is fixedly connected to the bottom of the electric telescopic column (24). The bottom of the second mounting plate (25) is fixedly connected to the top of the second protective shell (14).
5. The aluminum cutting and processing device according to claim 4, characterized in that, The positioning assembly includes a measuring platform (31), a first slide (5), a second slide (6), a scale line (7), a turntable (8), a threaded rod (9), and a limiting plate (10). The measuring platform (31) is provided on one side of the counter (1). The first slide (5) is opened on one side of the measuring platform (31), and the second slide (6) is opened on the other side of the measuring platform (31). The bottom of the inner wall of the second slide (6) is rotatably connected to one end of the threaded rod (9), and the other end of the threaded rod (9) is fixedly connected to one side of the turntable (8). The outer wall of the threaded rod (9) is threadedly connected to both sides of the limiting plate (10). One side of the limiting plate (10) is slidably connected to the inner wall of the first slide (5), and the other side of the limiting plate (10) is slidably connected to the inner wall of the second slide (6). The top of the second slide (6) is fixedly connected to the bottom of the scale line (7).
6. The aluminum cutting and processing apparatus according to claim 5, characterized in that, A crossbar (2) is fixedly connected to the other side of the counter (1), and multiple support legs (4) are fixedly connected to the bottom of the crossbar (2). A roller (3) is rotatably connected to the inner side of the crossbar (2).