A wall thermal insulation material cutting device

Abstract

The utility model provides a kind of wall thermal insulation material cutting device, belong to wall thermal insulation material processing technical field, including processing table, dust box, cutting knife, collecting groove, dust removal mechanism, push mechanism etc..Processing table upper surface right side fixed mounting dust box, cutting knife is arranged in dust box, collecting groove and dust removal mechanism are configured below, left and right two ends are symmetrically opened opening, left side is provided with push mechanism.Processing table inside is equipped with dust collection cavity and cavity, dust removal mechanism is efficiently collected dust generated by fan, dust suction pipe and dust suction head, and is transported to dust collection cavity by dust exhaust pipe.Push mechanism is driven push plate and stop plate by electric cylinder, ensure material accurate push, dust curtain prevents dust leakage, avoids air slot to avoid cutting knife collision.The utility model solves the problem that cutting device dustproof effect is insufficient, dust splashes pollutes environment and harms health in prior art.

Description

Technical Field

[0001] This utility model relates to the field of wall insulation material processing technology, and in particular to a wall insulation material cutting device. Background Technology

[0002] Wall insulation materials (also known as inorganic active wall insulation materials) are a new type of material that can significantly save wall materials, improve wall insulation performance, conserve resources, and reduce environmental pollution. They are widely used in the field of interior and exterior wall insulation. Cutting is an indispensable process in the processing of wall insulation materials. However, existing cutting devices have some problems in practical applications.

[0003] For example, patent application number CN202420674397.1 and publication number CN222155803U disclose a dustproof cutting device for wall insulation materials. This device, by incorporating a dustproof cutting mechanism including a suction head, connecting pipe, exhaust fan, and dust collection box, can transport dust generated during the cutting process to the dust collection box through the connecting pipe, thereby reducing the impact of dust on workers' health and environmental pollution. However, in this device's dust removal mechanism, the connecting pipe for collecting dust is only located on one side of the cutting blade. Since dust splashes in all directions during cutting, a connecting pipe on only one side cannot completely collect all dust, and some dust will still escape into the processing environment, causing environmental pollution and health hazards, thus exhibiting certain limitations. Utility Model Content

[0004] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of this section, the abstract and the title of this utility model. Such simplifications or omissions shall not be used to limit the scope of this utility model.

[0005] In view of the problems existing in the above and / or prior art, the present invention is proposed.

[0006] Therefore, the technical problem to be solved by this utility model is that the existing wall insulation material cutting device has insufficient dust prevention effect. The single-sided connecting pipe cannot completely collect the dust splashed during the cutting process, resulting in some dust escaping into the processing environment, causing environmental pollution and health hazards.

[0007] To solve the above technical problems, this utility model provides the following technical solution: a wall insulation material cutting device, including a processing table, a dustproof box fixedly installed on the right side of the upper surface of the processing table, a cutting blade arranged in the center of the dustproof box, a collection groove arranged directly below the cutting blade, a dust removal mechanism arranged inside the collection groove, openings symmetrically opened at the left and right ends of the dustproof box, and a pushing mechanism arranged on the left side of the upper surface of the processing table.

[0008] As a preferred embodiment of the wall insulation material cutting device of this utility model, a dust collection chamber and a cavity are respectively opened on the left and right sides inside the processing table.

[0009] As a preferred embodiment of the wall insulation material cutting device of this utility model, the dust removal mechanism includes a fan installed inside the cavity, the input end of the fan is connected to a dust suction pipe, the input end of the dust suction pipe extends into the collection groove and is fixedly connected to a dust suction head, the output end of the fan is connected to a dust discharge pipe, and the output end of the dust discharge pipe extends into the dust collection chamber.

[0010] In a preferred embodiment of the wall insulation material cutting device of this utility model, the right end of the cavity is connected to an air inlet channel, the input end of the air inlet channel is connected to an air inlet, and the air inlet is connected to the outside.

[0011] In a preferred embodiment of the wall insulation material cutting device of this utility model, the pushing mechanism includes an electric cylinder fixedly installed on the processing table, a telescopic rod movably connected inside the electric cylinder, a push plate fixedly connected to the right end of the telescopic rod, and abutment plates symmetrically installed on the front and rear sides of the top of the push plate.

[0012] In a preferred embodiment of the wall insulation material cutting device of this utility model, the cross-sectional area of ​​the push plate is smaller than the open area of ​​the opening, and dust curtains are provided inside both openings.

[0013] As a preferred embodiment of the wall insulation material cutting device of this utility model, a clearance groove is provided at the right end of the push plate and between the two abutment plates.

[0014] The beneficial effects of this utility model are as follows: By setting up a closed dustproof box and a high-efficiency dust removal mechanism, the dust generated during the cutting process can be completely sucked in and stored in the dust collection chamber, effectively preventing dust from spreading to the processing environment, protecting the health of workers and reducing environmental pollution; the automated design of the pushing mechanism achieves precise material pushing through electric cylinders and push plates, and the combination of the stop plate and anti-cavity groove ensures cutting accuracy and safety, avoiding material deviation and equipment damage; the dustproof curtain further blocks dust leakage without affecting material entry and exit, improving the dustproof performance and ease of operation of the device; the overall structure is compact, the operation is simple, and the cutting efficiency and processing quality are greatly improved, making it suitable for the large-scale production of wall insulation materials. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0016] Figure 1 This is a front sectional view of the present invention;

[0017] Figure 2 This is a top view of the present invention;

[0018] Figure 3 This is a three-dimensional structural diagram of the push plate of this utility model. Detailed Implementation

[0019] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0020] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0021] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0022] Furthermore, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0023] Example

[0024] Reference Figures 1-3 This utility model provides a technical solution for a cutting device for wall insulation materials, aiming to solve the problems of insufficient dust prevention, dust splashing and pollution of the processing environment, and harm to the health of workers in the existing cutting devices.

[0025] Specifically, a wall insulation material cutting device includes a processing table 1. The processing table 1 serves as the main structure of the entire device, providing a stable support platform for supporting and fixing other functional components, ensuring the stability of the cutting process. A dustproof box 2 is fixedly installed on the right side of the upper surface of the processing table 1. The dustproof box 2 is a closed structure specifically designed for the cutting process, effectively isolating dust generated during cutting and preventing it from spreading to the external processing environment, maintaining a clean workplace and reducing health hazards to workers. A cutting blade 3 is located at the center inside the dustproof box 2. Driven by a motor, the cutting blade 3 rotates at high speed to precisely cut the wall insulation material. Its sharp blade ensures a clean cut and improves processing quality. A collection trough 4 is located directly below the cutting blade 3 at the bottom of the dustproof box 2. This trough collects dust and debris falling during cutting, preventing them from scattering throughout the dustproof box 2 and facilitating subsequent cleaning. A dust removal mechanism 5 is installed inside the collection trough 4. This dust removal mechanism 5 is the core component for achieving efficient dust prevention, rapidly collecting dust generated during cutting through powerful suction, significantly improving the environmental performance of the device. The dustproof box 2 has symmetrical openings 6 at both ends. The openings 6 serve as channels for materials to enter and exit the dustproof box 2, ensuring that the wall insulation material can smoothly enter and be removed after cutting. At the same time, the design of the openings 6 takes into account both dust prevention and ease of operation. A pushing mechanism 7 is provided on the left side of the upper surface of the processing table 1. The pushing mechanism 7 is used to automatically push the wall insulation material to be processed into the dustproof box 2 for cutting, reducing manual operation and improving processing efficiency and safety.

[0026] The processing table 1 has a dust collection chamber 8 and a cavity 9 on its left and right sides, respectively. The dust collection chamber 8 serves as the final storage space for dust and is connected to the dust removal mechanism 5. It is used to centrally store the collected dust, facilitating regular cleaning and maintaining the continuous and efficient operation of the device. The cavity 9 provides installation space for the fan 501 of the dust removal mechanism 5 and also serves as part of the airflow channel to ensure smooth dust collection.

[0027] The pushing mechanism 7 includes an electric cylinder 701 fixedly mounted on the processing table 1. The electric cylinder 701 serves as the power source for the pushing mechanism, providing a stable and controllable thrust to ensure a smooth and vibration-free material pushing process. A telescopic rod 702 is internally connected to the electric cylinder 701. The telescopic rod 702 achieves precise displacement control of the push plate through its telescopic movement, ensuring accurate material pushing. A push plate 703 is fixedly connected to the right end of the telescopic rod 702. As the component that directly contacts the material to be processed, the push plate 703's flat surface stably supports the wall insulation material, preventing the material from shifting or tilting during pushing. Abutment plates 704 are symmetrically installed on the front and rear sides of the top of the push plate 703. The abutment plates 704 are used to fix the left and right position of the material to be processed, preventing lateral sliding during pushing or cutting and ensuring cutting accuracy.

[0028] The cross-sectional area of ​​the pusher plate 703 is smaller than the open area of ​​the opening 6. This design ensures that the pusher plate 703 can smoothly pass through the opening 6 into the dustproof box 2, while avoiding structural interference with the dustproof box 2 and ensuring a smooth pushing process. Dustproof curtains 12 are installed inside both openings 6. The dustproof curtains 12 are made of flexible material and can automatically open when the pusher plate 703 and the material pass through, effectively preventing dust from escaping from the openings 6 and further improving the dustproof performance of the device.

[0029] An anti-cavitation groove 705 is provided at the right end of the push plate 703 and between the two abutment plates 704. The anti-cavitation groove 705 is cleverly designed to avoid the cutting path of the cutting blade 3, prevent the push plate 703 from colliding with the cutting blade 3 during the pushing process, ensure the safe operation of the device, and extend the service life of the cutting blade 3.

[0030] In actual operation, the worker first places the wall insulation material to be processed on top of the push plate 703, and holds the left end of the material against the abutment plate 704. The abutment plate 704 effectively fixes the position of the material, preventing it from shifting during pushing or cutting. Then, the power to the cutting blade 3 is turned on, and the cutting blade 3 begins to rotate at high speed driven by the motor, providing sufficient cutting force for cutting the wall insulation material. Next, the electric cylinder 701 and the fan 501 are started. The electric cylinder 701 drives the telescopic rod 702 to make piston movements, and the telescopic rod 702 moves the material to be cut to the right through the push plate 703. The material and the push plate 703 enter the dustproof box 2 through the opening 6. The dustproof curtain 12 automatically opens when the material passes through and quickly closes after the material has completely entered, effectively preventing dust leakage. When the material passes the cutting blade 3, the cutting blade 3 precisely cuts it. The dust generated during the cutting process is quickly sucked in by the suction head 503, which is close to the cutting area to ensure efficient dust capture. The sucked-in dust is transported to the dust collection chamber 8 through the suction pipe 502 and the exhaust pipe 504. The dust collection chamber 8 centrally stores the dust, facilitating subsequent cleaning and preventing dust accumulation from affecting the operation of the device. During the cutting process, the closed structure of the dustproof box 2 and the dustproof curtain 12 ensure that the flying dust only moves within the dustproof box 2 and does not pollute the external processing environment. After cutting, a portion of the material can be removed through the opening 6 on the right side, making it convenient for workers to retrieve the processed material. This device, through the synergistic effect of the dustproof box 2, the dust removal mechanism 5, and the dustproof curtain 12, significantly improves the dust prevention effect, protects the processing environment and the health of workers, while the automated design of the pushing mechanism 7 improves cutting efficiency and safety.

[0031] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0032] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0033] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0034] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A wall insulation material cutting device, characterized in that: The machine includes a processing table (1), a dustproof box (2) is fixedly installed on the right side of the upper surface of the processing table (1), a cutting blade (3) is provided in the center of the dustproof box (2), a collection groove (4) is provided directly below the cutting blade (3), a dust removal mechanism (5) is provided inside the collection groove (4), openings (6) are symmetrically opened at the left and right ends of the dustproof box (2), and a pushing mechanism (7) is provided on the left side of the upper surface of the processing table (1).

2. The wall insulation material cutting device according to claim 1, characterized in that: The processing table (1) has a dust collection chamber (8) and a cavity (9) on its left and right sides respectively.

3. The wall insulation material cutting device according to claim 2, characterized in that: The dust removal mechanism (5) includes a fan (501) installed inside the cavity (9). The input end of the fan (501) is connected to a suction pipe (502). The input end of the suction pipe (502) extends into the collection tank (4) and is fixedly connected to a suction head (503). The output end of the fan (501) is connected to a dust discharge pipe (504), and the output end of the dust discharge pipe (504) extends into the dust collection chamber (8).

4. The wall insulation material cutting device according to claim 3, characterized in that: The right end of the cavity (9) is connected to an air intake channel (10), and the input end of the air intake channel (10) is connected to an air inlet (11), which is connected to the outside.

5. The wall insulation material cutting device according to claim 4, characterized in that: The pushing mechanism (7) includes an electric cylinder (701) fixedly installed on the processing table (1). The electric cylinder (701) is movably connected to a telescopic rod (702). The right end of the telescopic rod (702) is fixedly connected to a push plate (703). The push plate (704) is symmetrically installed on the front and rear sides of the top of the push plate (703).

6. The wall insulation material cutting device according to claim 5, characterized in that: The cross-sectional area of ​​the push plate (703) is smaller than the open area of ​​the opening (6), and a dustproof curtain (12) is provided inside both openings (6).

7. The wall insulation material cutting device according to claim 6, characterized in that: An anti-cavity groove (705) is provided at the right end of the push plate (703) and between the two abutment plates (704).

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