Quick feeding device for annular busbar injection molding

By designing a rapid feeding device for injection molding of annular manifolds, and utilizing a motor-driven worm gear transmission and a pneumatic rod, the device achieves automatic positioning and rapid feeding of the manifolds, solving the problem of extended production cycle time caused by manual feeding and improving production efficiency.

CN224675376UActive Publication Date: 2026-08-25ANHUI JIAYAO TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522100235.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-28
Publication Date
2026-08-25
Estimated Expiration
2035-09-28

AI Technical Summary

Technical Problem

In existing technologies, the feeding operation of the flow into the injection mold relies on manual labor, which results in long time for mold orientation identification and workpiece angle adjustment, extending the production cycle of a single piece and restricting the overall production capacity.

Method used

A rapid feeding device for injection molding of annular manifolds was designed, including a positioning component and a feeding component. Through the cooperation of a motor-driven worm gear transmission and a pneumatic rod, the automatic positioning, removal and conveying of the manifold into the injection molding machine mold is realized.

Benefits of technology

It enables automatic positioning and rapid feeding of the busbar, reducing manual intervention time and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a quick feeding device for annular busbar injection moulding, including bottom plate, the top surface mounting of bottom plate has injection molding machine, the top surface of bottom plate and located injection molding machine's one side is installed with feeding assembly, the top surface of bottom plate and located feeding assembly's one side is installed with positioning assembly, the positioning assembly includes positioning table, the top surface fixedly connected with positioning table of bottom plate, the top surface fixedly connected with clearance motor of positioning table, the output of clearance motor is connected with clearance axle through worm gear cooperation worm gear rotation, the top surface rotation clearance axle of positioning table, the top surface fixedly connected with clearance disc of clearance axle, the top surface fixedly connected with positioning disc respectively through bolt of clearance disc, positioning disc is provided with four groups together. The utility model discloses through the cooperation of feeding assembly and positioning assembly, can realize the quick installation of the busbar after positioning to injection molding machine, and the surface of the busbar is wrapped in the later period and is wrapped in the injection of a layer of colloid.
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Description

Technical Field

[0001] This utility model relates to the field of manifold injection molding feeding technology, specifically to a rapid feeding device for annular manifold injection molding. Background Technology

[0002] In the field of electrical component manufacturing, busbars, as key conductive components, often require an insulating layer to be coated through injection molding. Currently, the loading of busbars into the injection mold in this process is generally done manually. Specifically, operators need to perform the following steps: First, identify the specific structural features of the mold cavity opening to distinguish the front and back sides and prevent incorrect mold orientation; second, manually adjust the spatial orientation of the busbar according to the geometry of the cavity opening to match its angle with the cavity; only after the orientation is calibrated can the busbar be placed into the mold for injection molding.

[0003] This manual feeding mode has the following drawbacks: Since steps such as mold orientation identification and workpiece angle adjustment rely on manual observation and operation, the injection molding machine wait time is long, which greatly extends the production cycle of a single piece and restricts the overall production capacity. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a rapid feeding device for annular manifold injection molding, which solves the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A rapid feeding device for injection molding of annular manifolds includes a base plate. An injection molding machine is mounted on the top surface of the base plate. A feeding assembly is mounted on the top surface of the base plate and on one side of the injection molding machine. A positioning assembly is mounted on the top surface of the base plate and on one side of the feeding assembly. The positioning assembly includes a positioning platform. The positioning platform is fixedly connected to the top surface of the base plate. A gap motor is fixedly connected to the top surface of the positioning platform. The output end of the gap motor is rotatably connected to a gap shaft via a worm gear and worm wheel. The gap shaft rotates on the top surface of the positioning platform. A gap disc is fixedly connected to the top surface of the gap shaft. Positioning discs are fixedly connected to the top surfaces of the gap discs by bolts. There are four sets of positioning discs. The interior of each positioning disc is a positioning groove.

[0007] Furthermore, the feeding assembly includes an upright pole, the top surface of the base plate is fixedly connected to the upright pole, the top surface of the upright pole is equipped with a transverse moving component, one side of the transverse moving component is equipped with a forward extending component, the bottom surface of the forward extending component is equipped with a lifting and tilting component, and one side of the lifting and tilting component is equipped with a clamping component.

[0008] Furthermore, the lateral movement component includes a translation track, the top surface of the upright is fixedly connected to the translation track, a translation threaded rod is rotatably connected inside the translation track, one end of the translation track is fixedly connected to a translation motor, and the output end of the translation motor is fixedly connected to the translation threaded rod.

[0009] Furthermore, the forward extension component includes a forward extension sleeve, the surface of the translation threaded rod is threadedly connected to the forward extension sleeve, the forward extension rod is slidably connected inside the forward extension sleeve, the surface of the forward extension sleeve and the forward extension rod are fixedly connected to a forward extension pneumatic rod, the top surface of the forward extension rod is fixedly connected to a horizontal rotary motor, and the output end of the horizontal rotary motor is rotatably connected to a horizontal rotary rod through a worm gear and worm wheel.

[0010] Furthermore, the lifting and tilting component includes a lifting slide sleeve, the bottom surface of the horizontal rotating rod is fixedly connected to the lifting slide sleeve, one end of the lifting slide sleeve is slidably connected to a lifting slide rod, the surface of the lifting slide sleeve and located between the lifting slide rods are fixedly connected to a lifting pneumatic rod, one end of the lifting slide rod is fixedly connected to a U-shaped block, one side of the U-shaped block is fixedly connected to a tilting motor, and the output end of the tilting motor is rotatably connected to a tilting shaft through a worm gear and worm wheel.

[0011] Furthermore, the clamping component includes a flipping rod, the flipping rod is fixedly connected to the surface of the flipping shaft, a hollow disk is fixedly connected to one end of the flipping rod, an extension rod is fixedly connected to the circumferential surface of the hollow disk, a vacuum suction cup is fixedly connected to one side of the extension rod, the circumferential surface of the hollow disk is connected to the vacuum suction cup through a vacuum tube, and a connecting tube is fixedly connected to one side of the hollow disk.

[0012] This utility model provides a rapid feeding device for annular manifold injection molding. Compared with the prior art, it has the following advantages:

[0013] 1. The positioning component enables the busbar to be positioned, and facilitates the subsequent material feeding component to pick up the positioned busbar.

[0014] 2. The loading component allows the positioned busbar to be removed from the positioning component, and the removed busbar is then transported by the loading component to the mold inside the injection molding machine for subsequent injection molding, thus achieving rapid loading. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 A schematic diagram of the overall structure of this utility model is shown;

[0017] Figure 2 A schematic diagram of the feeding assembly of this utility model is shown;

[0018] Figure 3 This diagram shows a partial cross-sectional view of the feeding assembly of this utility model;

[0019] Figure 4 A partial cross-sectional schematic diagram of the clamping component of this utility model is shown;

[0020] Figure 5 A schematic diagram of the positioning component of this utility model is shown;

[0021] Figure 6 A partial cross-sectional schematic diagram of the positioning component of this utility model is shown;

[0022] As shown in the figure:

[0023] 100. Base plate;

[0024] 200. Injection molding machine;

[0025] 300. Feeding assembly; 301. Upright pole; 302. Translation track; 303. Translation threaded rod; 304. Translation motor; 305. Forward extension sleeve; 306. Forward extension rod; 307. Forward extension pneumatic rod; 308. Horizontal rotation motor; 309. Horizontal rotation rod; 310. Lifting slide sleeve; 311. Lifting slide bar; 312. Lifting pneumatic rod; 313. U-shaped block; 314. Tilting motor; 315. Tilting shaft; 316. Tilting rod; 317. Hollow disc; 318. Extension rod; 319. Vacuum suction cup; 320. Vacuum tube; 321. Connecting pipe;

[0026] 400. Positioning component; 401. Positioning stage; 402. Gap motor; 403. Gap shaft; 404. Gap plate; 405. Positioning plate; 406. Positioning groove. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0028] Example

[0029] To address the technical problems in the background section, the following rapid feeding device for annular manifold injection molding is provided:

[0030] Combination Figures 1-6 As shown, the annular manifold injection molding rapid feeding device provided by this utility model includes a base plate 100, an injection molding machine 200 is installed on the top surface of the base plate 100, a feeding assembly 300 is installed on the top surface of the base plate 100 and on one side of the injection molding machine 200, and a positioning assembly 400 is installed on the top surface of the base plate 100 and on one side of the feeding assembly 300. The positioning assembly 400 includes a positioning platform 401, the positioning platform 401 is fixedly connected to the top surface of the base plate 100, a gap motor 402 is fixedly connected to the top surface of the positioning platform 401, the output end of the gap motor 402 is rotatably connected to a gap shaft 403 through a worm gear and worm wheel, the top surface of the positioning platform 401 rotates the gap shaft 403, the top surface of the gap shaft 403 is fixedly connected to a gap disk 404, and the top surface of the gap disk 404 is fixedly connected to a positioning disk 405 by bolts. There are four sets of positioning disks 405, and the interior of the positioning disk 405 is a positioning groove 406. The positioning slot 406 is designed with corresponding constraint baffles according to the shape of the busbar to ensure the stability of the busbar placement; when the busbar is different, the positioning plate can also be disassembled and replaced.

[0031] The positioning component 400 enables the busbar to be positioned, and facilitates the subsequent material feeding component 300 to pick up the positioned busbar.

[0032] In this embodiment, the feeding assembly 300 includes a pole 301. The pole 301 is fixedly connected to the top surface of the base plate 100. A transverse component is installed on the top surface of the pole 301. A forward extension component is installed on one side of the transverse component. A lifting and flipping component is installed on the bottom surface of the forward extension component. A clamping component is installed on one side of the lifting and flipping component.

[0033] The feeding component 300 can transport the positioned busbar in the positioning component 400 into the injection molding machine, which facilitates the subsequent feeding of the busbar and subsequent injection molding.

[0034] In this embodiment, the lateral movement component includes a translation track 302, the top surface of the upright 301 is fixedly connected to the translation track 302, a translation threaded rod 303 is rotatably connected inside the translation track 302, one end of the translation track 302 is fixedly connected to a translation motor 304, and the output end of the translation motor 304 is fixedly connected to the translation threaded rod 303.

[0035] The lateral movement component allows the clamping component to be moved from above the injection molding machine 200 to above the positioning component, or vice versa, to facilitate subsequent material loading or unloading.

[0036] In this embodiment, the forward extension component includes a forward extension sleeve 305. The surface of the translation threaded rod 303 is threadedly connected to the forward extension sleeve 305. A forward extension rod 306 is slidably connected inside the forward extension sleeve 305. A forward extension pneumatic rod 307 is fixedly connected to the surface of the forward extension sleeve 305 and located between the forward extension rods 306. A horizontal rotary motor 308 is fixedly connected to the top surface of the forward extension rod 306. The output end of the horizontal rotary motor 308 is rotatably connected to a horizontal rotating rod 309 through a worm gear and worm wheel.

[0037] The horizontal rotating motor 308 drives the horizontal rotating rod 309 to rotate, thereby causing the clamping component to rotate horizontally, so that the clamping component faces the fixed mold or the moving mold, and thus feeds the annular busbar according to the mold.

[0038] In this embodiment, the lifting and tilting component includes a lifting sleeve 310. The bottom surface of the horizontal rotating rod 309 is fixedly connected to the lifting sleeve 310. One end of the lifting sleeve 310 is slidably connected to a lifting rod 311. A lifting pneumatic rod 312 is fixedly connected to the surface of the lifting sleeve 310 and between the lifting rods 311. One end of the lifting rod 311 is fixedly connected to a U-shaped block 313. One side of the U-shaped block 313 is fixedly connected to a tilting motor 314. The output end of the tilting motor 314 is rotatably connected to a tilting shaft 315 through a worm gear and worm wheel.

[0039] The rotation of the rotating shaft 315 is driven by the rotating motor 314 in the lifting and rotating component, which in turn drives the clamping component to rotate, allowing the clamping component to switch between a vertical and a horizontal state. The vertical state facilitates subsequent material loading, while the horizontal state facilitates subsequent material unloading.

[0040] In this embodiment, the clamping component includes a flipping rod 316. The flipping rod 316 is fixedly connected to the surface of the flipping shaft 315. A hollow disk 317 is fixedly connected to one end of the flipping rod 316. An extension rod 318 is fixedly connected to the circumferential surface of the hollow disk 317. A vacuum suction cup 319 is fixedly connected to one side of the extension rod 318. The circumferential surface of the hollow disk 317 is connected to the vacuum suction cup 319 through a vacuum tube 320. A connecting tube 321 is fixedly connected to one side of the hollow disk 317.

[0041] The clamping component can be used to adsorb and fix the positioned manifold, making it convenient to put the adsorbed manifold into the injection molding machine 200 for subsequent injection molding.

[0042] Working principle and usage process of this utility model:

[0043] In use:

[0044] When using it, first connect the external vacuum pump to the connecting pipe 321 through the hose;

[0045] After connection, the ring manifold can be used for feeding and injection molding.

[0046] First, the staff places the annular manifold to be injection molded into the positioning groove 406. When placing it in, first ensure that the direction of the annular manifold is correct. Then, according to the shape of the positioning groove 406, place the annular manifold into the groove. After placement, the positioning groove 406 can be used to position the annular manifold. After positioning, the gap motor 402 is started. The gap shaft 403 and gap disk 404 driven by the gap motor 402 rotate, thereby driving the four sets of positioning disks 405 to switch. The positioning disk 405 containing the manifold is removed, and the empty positioning disk 405 is moved in, making it convenient for the staff to load the manifold.

[0047] When the positioning disk 405 equipped with the busbar moves to the feeding assembly 300, the lateral movement component in the feeding assembly 300 is activated. The translation motor 304 in the lateral movement component drives the translation threaded rod 303 to rotate, thereby moving the forward extension component, the lifting and tilting component, and the clamping component. When the clamping component moves above the positioning assembly 400, the lateral movement component stops. Then, the forward extension component is activated. Through the forward extension pneumatic rod 307 in the forward extension component, in conjunction with the forward extension sleeve 305 and the forward extension rod 306, the clamping component can be moved to the positioning disk. Directly above 405, at this time, the flipping shaft 315 in the lifting and flipping component is activated. The flipping shaft 315 will drive the clamping component to rotate downward, so that the clamping component faces the positioning disk 405. At the same time, the lifting slide sleeve 310, lifting slide rod 311 and lifting pneumatic rod 312 in the lifting and flipping component drive the clamping component to move downward, so that the vacuum suction cup 319 in the clamping component comes into contact with one side of the annular manifold. After contact, the vacuum pump can be activated. The vacuum pump evacuates the hollow disk 317 and the vacuum suction cup 319, thereby achieving the adsorption of the annular manifold.

[0048] After adsorption, the lifting pneumatic rod 312 in the lifting and tilting component drives the clamping component and the annular manifold upward, causing the annular manifold to disengage from the positioning groove 406. After disengagement, the tilting motor 314 drives the clamping component to tilt, thereby causing the clamping component to tilt the annular manifold, turning the horizontal annular manifold into a vertical position. At this point, the traverse assembly is activated to move the annular manifold onto the injection molding machine. Then, the lifting pneumatic rod 312 in the lifting and tilting component... The clamping component and the annular manifold are brought between the moving mold and the fixed mold. At this time, before starting, the pneumatic rod 307 is extended. The extended pneumatic rod 307 drives the clamping component to move towards the fixed mold, thereby putting the annular manifold into the corresponding mold. However, when putting it into the moving mold or fixed mold, the horizontal rotary motor 308 is started first. The horizontal rotary motor 308 will drive the lifting pneumatic rod 312 and the clamping component to rotate horizontally, so that the clamping component faces the moving mold or fixed mold, thereby completing the loading of the moving mold or fixed mold.

[0049] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0050] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A rapid feeding device for annular manifold injection molding, characterized in that: Includes a base plate (100), on the top surface of which an injection molding machine (200) is mounted, on the top surface of which a feeding assembly (300) is mounted and on one side of the injection molding machine (200), and on the top surface of which a positioning assembly (400) is mounted; The positioning assembly (400) includes a positioning platform (401). The top surface of the base plate (100) is fixedly connected to the positioning platform (401). The top surface of the positioning platform (401) is fixedly connected to a gap motor (402). The output end of the gap motor (402) is rotatably connected to a gap shaft (403) through a worm gear and a worm wheel. The top surface of the positioning platform (401) rotates the gap shaft (403). The top surface of the gap shaft (403) is fixedly connected to a gap disk (404). The top surface of the gap disk (404) is fixedly connected to a positioning disk (405) by bolts. There are four sets of positioning disks (405). The inside of the positioning disk (405) is a positioning groove (406).

2. The rapid feeding device for injection molding with an annular manifold as described in claim 1, characterized in that: The feeding assembly (300) includes a vertical pole (301), the top surface of the base plate (100) is fixedly connected to the vertical pole (301), the top surface of the vertical pole (301) is equipped with a transverse moving component, a forward extending component is installed on one side of the transverse moving component, a lifting and flipping component is installed on the bottom surface of the forward extending component, and a clamping component is installed on one side of the lifting and flipping component.

3. The rapid feeding device for injection molding with an annular manifold as described in claim 2, characterized in that: The lateral movement component includes a translation track (302), the top surface of the upright (301) is fixedly connected to the translation track (302), a translation threaded rod (303) is rotatably connected inside the translation track (302), one end of the translation track (302) is fixedly connected to a translation motor (304), and the output end of the translation motor (304) is fixedly connected to the translation threaded rod (303).

4. The rapid feeding device for injection molding of annular manifold according to claim 3, characterized in that: The forward extension component includes a forward extension sleeve (305), the surface of the translation threaded rod (303) is threadedly connected to the forward extension sleeve (305), the forward extension rod (306) is slidably connected inside the forward extension sleeve (305), the surface of the forward extension sleeve (305) and the forward extension rod (306) are fixedly connected to a forward extension pneumatic rod (307), the top surface of the forward extension rod (306) is fixedly connected to a horizontal rotary motor (308), and the output end of the horizontal rotary motor (308) is rotatably connected to a horizontal rotating rod (309) through a worm gear and worm wheel.

5. The rapid feeding device for injection molding of the annular manifold according to claim 4, characterized in that: The lifting and tilting component includes a lifting sleeve (310), the bottom surface of the horizontal rotating rod (309) is fixedly connected to the lifting sleeve (310), one end of the lifting sleeve (310) is slidably connected to a lifting rod (311), the surface of the lifting sleeve (310) and located between the lifting rods (311) is fixedly connected to a lifting pneumatic rod (312), one end of the lifting rod (311) is fixedly connected to a U-shaped block (313), one side of the U-shaped block (313) is fixedly connected to a tilting motor (314), and the output end of the tilting motor (314) is rotatably connected to a tilting shaft (315) through a worm gear and worm wheel.

6. The rapid feeding device for injection molding of annular manifold according to claim 5, characterized in that: The clamping component includes a flipping rod (316), which is fixedly connected to the surface of the flipping shaft (315). A hollow disk (317) is fixedly connected to one end of the flipping rod (316). An extension rod (318) is fixedly connected to the circumferential surface of the hollow disk (317). A vacuum suction cup (319) is fixedly connected to one side of the extension rod (318). The circumferential surface of the hollow disk (317) is connected to the vacuum suction cup (319) through a vacuum tube (320). A connecting tube (321) is fixedly connected to one side of the hollow disk (317).