A discharge device for coal transport

By designing an automatic unloading device, continuous coal unloading is achieved using a drive motor and screw shaft. Combined with hydraulic cylinders and electromagnet vibration, the problem of needing to reuse unloaded coal is solved, improving the safety and efficiency of small and medium-sized operations.

CN224677344UActive Publication Date: 2026-08-25PINGDINGSHAN TIANAN COAL MINING
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202522100496.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-29
Publication Date
2026-08-25
Estimated Expiration
2035-09-29

AI Technical Summary

Technical Problem

In existing technologies, coal needs to be transferred to equipment again after being unloaded to the ground, and the self-unloading process is not very safe, making it particularly unsuitable for small- to medium-sized, multi-batch operations.

Method used

Design a material unloading device that includes an automatic unloading mechanism and an auxiliary unloading mechanism. The device uses a drive motor to rotate the screw shaft to achieve continuous unloading. The device combines hydraulic cylinder tilting and electromagnet vibration to improve the smoothness of unloading and avoids the need for manual opening of the compartment door.

Benefits of technology

This allows for the direct and continuous unloading of coal to the equipment in use, eliminating the need for further handling, thus improving the applicability and safety of small- and medium-scale operations and reducing the risks associated with manual operation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224677344U_ABST
    Figure CN224677344U_ABST
Patent Text Reader

Abstract

This utility model relates to the field of coal unloading technology and discloses an unloading device for coal transportation, comprising: a base; an automatic unloading mechanism disposed on the top of the base for continuous unloading of coal; and an auxiliary unloading mechanism disposed on the automatic unloading mechanism for improving the smoothness of unloading. The automatic unloading mechanism includes a cargo box, on the back of which a drive motor is fixedly installed. Through the overall design of the automatic unloading mechanism, this utility model controls the drive motor to rotate the screw shaft, thereby continuously pushing the coal inside the cargo box out. The coal can be directly introduced to the point of use via external equipment such as a conveyor belt, eliminating the need for secondary handling. This design is more suitable for small- to medium-scale, multi-batch operations and eliminates the need for manual opening of the heavy cargo box door, reducing the risk of safety accidents.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of coal unloading technology, specifically to an unloading device for coal transportation. Background Technology

[0002] Coal is a solid fossil fuel formed from ancient plant remains through millions of years of geological processes. Its main components are carbon, hydrogen, oxygen, and other elements. According to the degree of coalification, it can be divided into lignite, bituminous coal, and anthracite. As one of the world's major energy sources, its uses cover power generation, coking, chemical industry, and other fields, and it is known as the "food of industry."

[0003] After the coal is transported to the designated location, it is usually unloaded using the self-unloading function of the cargo box, which directly unloads the coal onto the ground. When it is needed, it still needs to be transferred from the ground to the equipment. This is not suitable for small-scale, multi-batch operations. Moreover, before self-unloading, the cargo box door still needs to be opened manually, which is not very safe. Utility Model Content

[0004] The purpose of this utility model is to provide an unloading device for coal transportation, which solves the problem in the prior art that coal is directly unloaded onto the ground, and then needs to be transferred from the ground to the equipment when it is retrieved.

[0005] This utility model provides the following technical solution: a unloading device for coal transportation, comprising: Base; An automatic unloading mechanism is installed on the top of the base and is used for continuous unloading of coal. An auxiliary unloading mechanism is provided on the automatic unloading mechanism to improve the smoothness of unloading. The automatic unloading mechanism includes a cargo box, a drive motor is fixedly installed on the back of the cargo box, a spiral shaft is rotatably connected to the inner wall of the cargo box, the output shaft of the drive motor is fixedly connected to the end of the spiral shaft, an output cylinder is fixedly connected to the front of the cargo box, and the end of the spiral shaft away from the drive motor extends into the inner cavity of the output cylinder.

[0006] As a preferred embodiment of the above technical solution, a connecting arm is rotatably connected to the outer wall of the output cylinder, and a cover plate is fixedly installed at the end of the connecting arm, with the cover plate movably abutting against the end of the output cylinder.

[0007] As a preferred embodiment of the above technical solution, a connecting block one is fixedly installed on the outer wall of the cover plate, and a connecting block two is fixedly installed on the outer wall of the output cylinder. Connecting pins are movably inserted into the tops of the connecting block one and the connecting block two.

[0008] As a preferred embodiment of the above technical solution, the automatic unloading mechanism further includes a support base and a frame. The support base is fixedly installed on the top of the base, and a rotating component is rotatably connected to the inner wall of the support base. The cargo box is fixedly installed at the end of the rotating component.

[0009] As a preferred embodiment of the above technical solution, the frame is fixedly installed on the top of the base, a hydraulic cylinder is rotatably connected to the inner wall of the frame, a receiving block is fixedly installed on the telescopic end of the hydraulic cylinder, and the receiving block is rotatably connected to the outer wall of the cargo box.

[0010] As a preferred embodiment of the above technical solution, the auxiliary unloading mechanism includes a movable plate base, an electromagnet is fixedly installed on the inner wall of the movable plate base, the movable plate base and the electromagnet are movably connected to the outer wall of the cargo box, a first handle is fixedly installed on the outer wall of the movable plate base, and a first switch is fixedly installed on the first handle.

[0011] As a preferred embodiment of the above technical solution, a vibration motor is fixedly installed on the outer wall of the movable plate base, a second handle is fixedly installed on the outer wall of the movable plate base, and a second switch is fixedly installed on the second handle.

[0012] Compared with the prior art, the beneficial effects of this utility model are: This utility model, through the overall design of the automatic unloading mechanism, controls the operation of the drive motor to drive the spiral shaft to rotate, thereby continuously pushing the coal inside the cargo box out. The coal can be directly introduced to the place of use through external equipment such as conveyor belts, eliminating the need for the coal to be reused. It is more suitable for small and medium-sized, multi-batch operations, and eliminates the need for manual opening of the heavy box door, reducing the risk of safety accidents. Attached Figure Description

[0013] Figure 1 This is a perspective view of the present utility model; Figure 2 This is a partial structural diagram of the cargo box of this utility model; Figure 3 This is a schematic diagram of the outer structure of the cargo box of this utility model; Figure 4 This is a schematic diagram of the auxiliary unloading mechanism of this utility model.

[0014] In the diagram: 1. Base; 2. Automatic unloading mechanism; 21. Cargo box; 211. Support base; 212. Rotating component; 213. Frame component; 214. Hydraulic cylinder; 215. Receiving block; 22. Drive motor; 23. Screw shaft; 24. Output cylinder; 25. Cover plate; 26. Connecting block one; 27. Connecting block two; 28. Connecting pin; 3. Auxiliary unloading mechanism; 31. Movable plate base; 32. Electromagnet; 33. Handle No. 1; 34. Switch No. 1; 35. Vibration motor; 36. Handle No. 2; 37. Switch No. 2. Detailed Implementation

[0015] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0016] like Figures 1-4 As shown, this utility model provides a technical solution: a unloading device for coal transportation, comprising: Base 1; Automatic unloading mechanism 2 is installed on the top of base 1 and is used to continuously unload coal. The auxiliary unloading mechanism 3 is installed on the automatic unloading mechanism 2 and is used to improve the smoothness of unloading. The automatic unloading mechanism 2 includes a cargo box 21. A drive motor 22 is fixedly installed on the back of the cargo box 21. A screw shaft 23 is rotatably connected to the inner wall of the cargo box 21. The output shaft of the drive motor 22 is fixedly connected to the end of the screw shaft 23. An output cylinder 24 is fixedly connected to the front of the cargo box 21. The end of the screw shaft 23 away from the drive motor 22 extends into the inner cavity of the output cylinder 24. In use, coal is loaded into the inner cavity of the cargo box 21 for transportation. When unloading the coal, controlling the drive motor 22 to work can drive the screw shaft 23 to rotate, thereby continuously pushing the coal inside the cargo box 21 out. The coal can be directly introduced to the place of use through external equipment such as a conveyor belt, without the need for the coal to be reused. It is more suitable for small and medium-sized, multi-batch operations.

[0017] As one implementation method in this embodiment, such as Figure 2 As shown, a connecting arm is rotatably connected to the outer wall of the output cylinder 24, and a cover plate 25 is fixedly installed at the end of the connecting arm. The cover plate 25 is movably abutted against the end of the output cylinder 24. The cover plate 25 is closed at the end of the output cylinder 24 by the rotation of the connecting arm. When unloading coal, the cover plate 25 can be rotated to open. The cover plate 25 is subjected to less pressure from the coal, so the opening operation during unloading is safer than opening the box door.

[0018] As one implementation method in this embodiment, such as Figure 2 As shown, a connecting block 26 is fixedly installed on the outer wall of the cover plate 25, and a connecting block 27 is fixedly installed on the outer wall of the output cylinder 24. A connecting pin 28 is movably inserted into the top of the connecting block 26 and the connecting block 27. In the initial state, the connecting pin 28 is inserted into the interior of the connecting block 26 and the connecting block 27, locking the cover plate 25 closed on the output cylinder 24. When the connecting pin 28 is pulled out from the top of the connecting block 27, the cover plate 25 can be rotated and opened.

[0019] As one implementation method in this embodiment, such as Figure 3 As shown, the automatic unloading mechanism 2 also includes a support base 211 and a frame 213. The support base 211 is fixedly installed on the top of the base 1. A rotating component 212 is rotatably connected to the inner wall of the support base 211. The cargo box 21 is fixedly installed at the end of the rotating component 212. Through the design of the support base 211 and the rotating component 212, the cargo box 21 is rotatably connected to the top of the base 1, which facilitates the subsequent tilting adjustment of the cargo box 21.

[0020] As one implementation method in this embodiment, such as Figure 3 As shown, frame 213 is fixedly installed on the top of base 1. Hydraulic cylinder 214 is rotatably connected to the inner wall of frame 213. Support block 215 is fixedly installed on the telescopic end of hydraulic cylinder 214. Support block 215 is rotatably connected to the outer wall of cargo box 21. One end of hydraulic cylinder 214 is rotatably connected to base 1, and the other end is rotatably connected to cargo box 21. Controlling hydraulic cylinder 214 to extend can make cargo box 21 tilt and rotate to the right, so that the coal inside cargo box 21 can move to screw shaft 23 and then be pushed out.

[0021] As one implementation method in this embodiment, such as Figure 4 As shown, the auxiliary unloading mechanism 3 includes a movable plate base 31. An electromagnet 32 ​​is fixedly installed on the inner wall of the movable plate base 31. The movable plate base 31 and the electromagnet 32 ​​are movably connected to the outer wall of the cargo box 21. A first handle 33 is fixedly installed on the outer wall of the movable plate base 31. A first switch 34 is fixedly installed on the first handle 33. The first switch 34 is used to control the on and off of the electromagnet 32. When the electromagnet 32 ​​is energized, it can generate magnetic force. At this time, the electromagnet 32 ​​can be magnetically connected to the outer wall of the cargo box 21. When the electromagnet 32 ​​is turned off, the movable plate base 31 can be completely removed from the cargo box 21. The auxiliary unloading mechanism 3 is set at the unloading point. For multiple sets of bases 1 and automatic unloading mechanisms 2, one set of auxiliary unloading mechanism 3 is sufficient.

[0022] As one implementation method in this embodiment, such as Figure 4As shown, a vibratory motor 35 is fixedly installed on the outer wall of the movable plate base 31. A second handle 36 is also fixedly installed on the outer wall of the movable plate base 31, and a second switch 37 is fixedly installed on the second handle 36. The second switch 37 is used to control the opening and closing of the vibratory motor 35. If coal adheres to the inner wall of the cargo box 21, an electromagnet 32 ​​can be installed on the outer wall of the cargo box 21, and then the vibratory motor 35 can be turned on, which can drive the entire cargo box 21 to vibrate, causing the coal to fall off the inner wall of the cargo box 21 and improving the smoothness of discharge. The electromagnet 32 ​​and the vibratory motor 35 are powered by a power cord connected to a socket. It is worth noting that the electromagnet 32 ​​and the vibratory motor 35 in this solution are... The equipment available to those skilled in the art is not structurally modified in this paper. Therefore, those skilled in the art are familiar with its working principle based on their professional knowledge and can apply it proficiently. Thus, this paper will not elaborate on it further. At the same time, this solution aims to protect the physical structure, but does not protect the circuit and software control. The proposed processing circuit is only to supplement the explanation of the feasibility and authenticity of this utility model. This utility model does not require protection of the algorithm and circuit technology. It is worth emphasizing that although this solution does not describe the electronic control program in detail, those skilled in the art can be familiar with and apply it based on their professional knowledge.

[0023] Working principle: During use, coal is loaded into the inner cavity of the cargo box 21 for transportation. When unloading the coal, the connecting pin 28 is pulled out from the top of the connecting block 27, and the cover plate 25 is rotated and opened. The drive motor 22 is controlled to drive the screw shaft 23 to rotate, which in turn pushes the coal inside the cargo box 21 out continuously. The coal can be directly introduced to the place of use through external equipment such as a conveyor belt. The hydraulic cylinder 214 is controlled to extend, which makes the cargo box 21 tilt and rotate to the right, so that the coal inside the cargo box 21 can move to the screw shaft 23 and then be pushed out. If the coal is attached to the inner wall of the cargo box 21, the electromagnet 32 ​​can be energized and magnetically attracted to the outer wall of the cargo box 21. Then the vibration motor 35 is controlled to start, which can drive the entire cargo box 21 to vibrate, causing the coal to fall off the inner wall of the cargo box 21 and improving the smoothness of discharge.

[0024] The above embodiments are only used to illustrate the technical solution of this utility model, and are not intended to limit it.

Claims

1. A unloading device for coal transportation, characterized in that, include: Base (1); Automatic unloading mechanism (2), which is located on the top of the base (1), is used to continuously unload coal; An auxiliary unloading mechanism (3) is provided on the automatic unloading mechanism (2) to improve the smoothness of unloading. The automatic unloading mechanism (2) includes a cargo box (21), a drive motor (22) is fixedly installed on the back of the cargo box (21), a spiral shaft (23) is rotatably connected to the inner wall of the cargo box (21), the output shaft of the drive motor (22) is fixedly connected to the end of the spiral shaft (23), an output cylinder (24) is fixedly connected to the front of the cargo box (21), and the end of the spiral shaft (23) away from the drive motor (22) extends into the inner cavity of the output cylinder (24).

2. The unloading device for coal transportation according to claim 1, characterized in that: A connecting arm is rotatably connected to the outer wall of the output cylinder (24), and a cover plate (25) is fixedly installed at the end of the connecting arm. The cover plate (25) is movably abutted against the end of the output cylinder (24).

3. The unloading device for coal transportation according to claim 2, characterized in that: A connecting block 1 (26) is fixedly installed on the outer wall of the cover plate (25), and a connecting block 2 (27) is fixedly installed on the outer wall of the output cylinder (24). A connecting pin (28) is movably inserted into the top of the connecting block 1 (26) and the connecting block 2 (27).

4. The unloading device for coal transportation according to claim 1, characterized in that: The automatic unloading mechanism (2) also includes a support base (211) and a frame (213). The support base (211) is fixedly installed on the top of the base (1). A rotating component (212) is rotatably connected to the inner wall of the support base (211). The cargo box (21) is fixedly installed at the end of the rotating component (212).

5. The unloading device for coal transportation according to claim 4, characterized in that: The frame (213) is fixedly installed on the top of the base (1). A hydraulic cylinder (214) is rotatably connected to the inner wall of the frame (213). A receiving block (215) is fixedly installed on the telescopic end of the hydraulic cylinder (214). The receiving block (215) is rotatably connected to the outer wall of the cargo box (21).

6. The unloading device for coal transportation according to claim 1, characterized in that: The auxiliary unloading mechanism (3) includes a movable plate base (31), an electromagnet (32) is fixedly installed on the inner wall of the movable plate base (31), the movable plate base (31) and the electromagnet (32) are movably connected to the outer wall of the cargo box (21), a first handle (33) is fixedly installed on the outer wall of the movable plate base (31), and a first switch (34) is fixedly installed on the first handle (33).

7. A coal unloading device according to claim 6, characterized in that: A vibration motor (35) is fixedly installed on the outer wall of the movable plate base (31), a second grip (36) is fixedly installed on the outer wall of the movable plate base (31), and a second switch (37) is fixedly installed on the second grip (36).