Cooling structure on a traditional Chinese medicine liquid reaction device of a non-vacuum coating gun

By designing a cooling structure in the non-vacuum coating gun to circulate and dissipate heat from the plasma gas, the problems of long coating time, high cost, and poor coating quality in the existing technology are solved, achieving efficient coating effect and extended equipment life.

CN224678141UActive Publication Date: 2026-08-25台州涅瓦科技有限公司
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Patent Information

Application Number
CN202521423042.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-08
Publication Date
2026-08-25
Estimated Expiration
2035-07-08

AI Technical Summary

Technical Problem

Existing coating equipment operates in a vacuum environment, resulting in long coating times, high consumption of gas and chemicals, and difficulty in controlling costs. Furthermore, high-temperature atomization and heating have a significant impact on plasma chemical reactions, affecting coating quality and film uniformity.

Method used

Design a non-vacuum coating gun chemical reaction device, which adopts a cooling structure to circulate heat dissipation for plasma gas, including a front cooling chamber and a rear cooling chamber, and uses water circulation cooling to ensure that the plasma gas and chemical solution are fully atomized and reacted, avoiding high temperature from affecting the coating quality.

Benefits of technology

It improves coating quality and film uniformity, reduces production costs, extends the service life of the equipment, and promotes the application of non-vacuum coating.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cooling structure on non - vacuum coating gun traditional chinese medicine liquid reaction device, including liquid medicine reaction spraying device, and liquid medicine reaction spraying device includes spray gun main part, shunt core subassembly, spray gun head subassembly, rear positioning subassembly, and each subassembly is installed in spray gun main part and forms the mixed channel for the plasma gas to pass, and the shunt core subassembly includes the shunt main core, the shunt tail core, a plurality of shunt auxiliary core, and the rear cooling cavity is formed between a plurality of shunt auxiliary core and spray gun main part, and the front cooling cavity is formed between the shunt main core and spray gun main part, is provided with cooling inlet connection mouth, cooling outlet connection mouth respectively on spray gun main part. The utility model can carry out the circulating heat dissipation to the high temperature plasma gas of mixed channel in whole device, and after cooling, plasma gas and liquid medicine fully atomized reaction are carried out, avoid the influence of high temperature reaction to the coating quality, improve the service life of device.
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Description

Technical Field

[0001] This utility model belongs to the field of coating technology, specifically relating to a cooling structure on a non-vacuum coating gun for a pharmaceutical solution reaction device. Background Technology

[0002] Plasma-enhanced chemical vapor deposition (PECVD) utilizes plasma generated from a gas in a plasma generator under the influence of a high-frequency alternating current. This plasma is then introduced into a reaction chamber, where reactants undergo cross-linking or polymerization under the influence of the plasma. The resulting plasma is then deposited onto the material surface under the action of a post-reaction plasma gas stream, yielding a solid thin film. PECVD offers advantages such as low deposition temperature, minimal impact on the substrate's structure and physical properties, high deposition rate, and strong film adhesion. It can prepare various metal, inorganic, and organic films and is widely used in mold manufacturing, semiconductor manufacturing, solar cells, and coating technology.

[0003] Plasma-enhanced chemical vapor deposition (PECVD) technology is most commonly used in coating equipment. Existing coating equipment typically operates in a vacuum environment. However, ion plating, developed from vacuum evaporation and sputtering coating, is a new coating technology that introduces various gas discharge methods into the vapor deposition field. The entire vapor deposition process takes place within plasma. Ion plating significantly increases the particle energy of the film layer, resulting in films with superior performance and expanding the application areas of "thin films." It is a rapidly developing and popular new technology. Currently available coating systems are primarily based on vacuum chambers to achieve the coating purpose. This method involves long coating times, high consumption of gases and chemicals, and difficulty in controlling production costs. A few use atmospheric pressure plasma plating, but the coating effect is poor, with low uniformity. The coating process uses high power and cannot be monitored in real time, leading to wasted costs due to temperature and flow rate fluctuations.

[0004] Therefore, atmospheric pressure plasma coating has emerged in recent years. However, existing technologies require the chemical solution to be injected first, atomized into droplets, then vaporized by absorbing heat in a heating mechanism, and finally ionized into plasma by a plasma gun mechanism. The plasma is then ejected from the plasma gun mechanism and undergoes a chemical reaction, forming new substances that adhere to the surface of the substrate to be coated. Existing structures are not only complex and bulky, but the high temperature after atomization and heating of the chemical solution before the plasma reaction significantly impacts the plasma chemical reaction, reducing the coating effect. Furthermore, this process typically involves long, continuous operation, and the heating chamber cannot guarantee complete vaporization of the chemical solution. The plasma stream ejected from the plasma gun head still contains some droplets of chemical solution, which directly sprays onto the workpiece surface, affecting the film quality as the plasma reacts with the chemical solution first. Therefore, the industry urgently needs better technological improvements to overcome the shortcomings of existing technologies. Summary of the Invention

[0005] The purpose of this invention is to solve the problems mentioned in the background art and to provide a cooling structure for a non-vacuum coating gun pharmaceutical reaction device.

[0006] To achieve the above objectives, the technical solution of this utility model is as follows: a cooling structure on a non-vacuum coating gun's pharmaceutical solution reaction device, including a pharmaceutical solution reaction spraying device connected to an ion generating device; the pharmaceutical solution reaction spraying device includes a spray gun body, a flow divider core assembly, a spray gun head assembly, and a rear positioning assembly; the flow divider core assembly, the spray gun head assembly, and the rear positioning assembly are installed in the spray gun body to form a mixing channel for plasma gas to pass through; the flow divider core assembly includes a main flow divider core, a tail flow divider core, and multiple secondary flow divider cores; the multiple secondary flow divider cores are axially stacked between the main flow divider core and the tail flow divider core; the multiple secondary flow divider cores and the spray gun body form a rear cooling chamber; the main flow divider core and the spray gun body form a front cooling chamber; the front cooling chamber and the rear cooling chamber are connected; the spray gun body is respectively provided with a cooling inlet connection port communicating with the rear cooling chamber and a cooling outlet connection port communicating with the front cooling chamber.

[0007] In the cooling structure of the above-mentioned non-vacuum coating gun for the reaction of Chinese medicine liquid, the spray gun body is provided with a front mounting cavity and a rear mounting cavity, and a step is formed at the connection between the front mounting cavity and the rear mounting cavity. The spray gun head assembly and the main flow divider core are installed in the front mounting cavity, and the flow divider tail core, multiple flow divider auxiliary cores, and the rear positioning assembly are installed in the rear mounting cavity. Multiple circulation connection holes connecting the front cooling cavity and the rear cooling cavity are provided on the step.

[0008] In the cooling structure of the above-mentioned non-vacuum coating gun for reacting Chinese medicine liquid, the front cooling chamber includes a front cooling groove disposed on the main core of the distribution and a front cavity hole disposed in the front mounting chamber. The front cooling groove is respectively connected to the cooling outlet and the front cavity hole, and the circulation connection hole is respectively connected to the front cavity hole and the rear cooling chamber.

[0009] In the cooling structure of the above-mentioned non-vacuum coating gun for the reaction of Chinese medicine liquid, a core sleeve is positioned and installed in the rear mounting cavity, and multiple flow-dividing sub-cores are installed in the core sleeve. The multiple flow-dividing sub-cores and the core sleeve are respectively provided with corresponding and communicating rear cooling grooves and core holes. The rear cooling cavity is formed between the core sleeve and the rear mounting cavity, and the core holes communicate with the rear cooling cavity.

[0010] In the cooling structure of the above-mentioned non-vacuum coating gun traditional Chinese medicine reaction device, sealing gaskets and heat insulation gaskets are respectively provided between adjacent diversion sub-cores, and between diversion sub-cores and diversion main cores and diversion tail cores. Sealing rings are respectively provided between diversion main cores and front mounting cavity, between diversion tail cores and rear positioning components, and between rear positioning components and rear mounting cavity, so that the formed circulating cooling can be sealed and circulated.

[0011] In the cooling structure of the above-mentioned non-vacuum coating gun pharmaceutical reaction device, the heat insulation pad is located inside the sealing pad.

[0012] In the cooling structure of the above-mentioned non-vacuum coating gun pharmaceutical reaction device, a core positioning groove is provided in the front mounting cavity. The main core is installed in the front mounting cavity and positioned by the core positioning groove. The spray gun head assembly includes a nozzle and a spray cap. The spray cap is fixedly connected to the spray gun body and fixes the main core of the nozzle in the front mounting cavity. Pharmaceutical channels are formed between the nozzle, the spray cap, and the main core. The spray gun body is provided with a pharmaceutical inlet hole that is the same as the pharmaceutical channel.

[0013] In the cooling structure of the above-mentioned non-vacuum coating gun Chinese medicine reaction device, the rear positioning component includes a rear positioning sleeve, a rear inner connecting positioning sleeve, and a rear outer connecting positioning sleeve. The rear positioning sleeve is sealed to the spray gun body through a sealing ring and simultaneously positions the diverter tail core. The rear outer connecting positioning sleeve is fixedly connected to the spray gun body and simultaneously presses and positions the rear positioning sleeve and the rear inner connecting positioning sleeve.

[0014] By adopting the above-described technical solution, this utility model has the following beneficial effects: In use, the ionized plasma gas enters the chemical reaction spraying device under ventilation pressure. The ionization generates high temperatures, which are then circulated through the cooling outlet, front cooling chamber, circulation connection hole, rear cooling chamber, and cooling inlet, creating a water circulation system. This allows for the circulating dissipation of heat from the high-temperature plasma gas passing through the mixing channels throughout the device. After cooling, the plasma gas undergoes a thorough atomization reaction with the chemical solution, preventing the high-temperature reaction from affecting the coating quality and extending the device's lifespan. Furthermore, the design with multiple chemical passages ensures that the fully ionized plasma gas can better react with the chemical solution for coating, overcoming industry shortcomings and promoting its widespread use in the non-vacuum coating field. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 , Figure 3 This is a three-dimensional cross-sectional structural diagram of the present invention; Figure 4This is a three-dimensional structural diagram of the spray gun body in the liquid reaction spraying device of this utility model. Detailed Implementation

[0016] The present invention will be further described in conjunction with the accompanying drawings.

[0017] Please see Figures 1 to 4 This utility model provides a cooling structure for a non-vacuum coating gun pharmaceutical reaction device, including a pharmaceutical reaction spraying device 2, which is connected to an ion generating device. The ionized plasma gas enters the pharmaceutical reaction spraying device 2 under ventilation pressure.

[0018] The liquid reaction spraying device 2 includes a spray gun body 2-1, a flow divider core assembly 2-2, a spray gun head assembly 2-3, and a rear positioning assembly 2-4. The flow divider core assembly 2-2, the spray gun head assembly 2-3, and the rear positioning assembly 2-4 are installed in the spray gun body 2-1 to form a mixing channel 232 for the passage of plasma gas. The flow divider core assembly 2-2 includes a main flow divider core 24, a tail flow divider core 25, and multiple secondary flow divider cores 26, which are axially stacked. Between the main flow divider core 24 and the tail flow divider core 25, multiple secondary flow divider cores 26 and the spray gun body 2-1 form a rear cooling chamber 21-1, and between the main flow divider core 24 and the spray gun body 2-1 form a front cooling chamber 21-2. The front cooling chamber 21-2 and the rear cooling chamber 21-1 are connected. The spray gun body 2-1 is provided with a cooling inlet connection 211 that communicates with the rear cooling chamber 21-1 and a cooling outlet connection 222 that communicates with the front cooling chamber 21-2.

[0019] Furthermore, the spray gun body 2-1 is provided with a front mounting cavity 223 and a rear mounting cavity 224. A step 225 is formed at the connection between the front mounting cavity 223 and the rear mounting cavity 224. The spray gun head assembly 2-3 and the main flow divider core 24 are installed in the front mounting cavity 223, and the flow divider tail core 25, multiple flow divider auxiliary cores 26, and the rear positioning assembly 2-4 are installed in the rear mounting cavity 224. Multiple circulation connection holes 226 connecting the front cooling cavity 21-2 and the rear cooling cavity 21-1 are provided on the step 225.

[0020] Furthermore, the front cooling chamber 21-2 includes a front cooling groove 24-1 disposed on the main core 24 and a front cavity hole 24-2 disposed in the front mounting cavity 223. The front cooling groove 24-1 is connected to the cooling outlet connection port 222 and the front cavity hole 24-2 respectively. The circulation connection hole 226 is connected to the front cavity hole 24-2 and the rear cooling chamber 21-1 respectively.

[0021] Furthermore, a core sleeve 27 is positioned and installed in the rear mounting cavity 224, and multiple flow divider cores 26 are installed in the core sleeve 27. The multiple flow divider cores 26 and the core sleeve 27 are respectively provided with corresponding and communicating rear cooling grooves 26-1 and core holes 26-2. The rear cooling cavity 21-1 is formed between the core sleeve 27 and the rear mounting cavity 224, and the core holes 26-2 communicate with the rear cooling cavity 21-1.

[0022] Furthermore, sealing gaskets 666 and heat insulation gaskets 888 are respectively provided between adjacent branch sub-cores 26, and between branch sub-cores 26 and branch main cores 24 and branch tail cores 25. Sealing rings 999 are respectively provided between branch main core 24 and front mounting cavity 223, between branch tail core 25 and rear positioning assembly 2-4, and between rear positioning assembly 2-4 and rear mounting cavity 224, thereby enabling the formed circulating cooling 21 to achieve sealed circulation. To achieve better heat insulation effect, the heat insulation gasket 888 is located inside the sealing gasket 666.

[0023] Furthermore, a core positioning groove 223-1 is provided in the front mounting cavity 223. The main diversion core 24 is installed in the front mounting cavity 223 and positioned by the core positioning groove 223-1. The spray gun head assembly 2-3 includes a nozzle 32 and a spray cap 33. The spray cap 33 is fixedly connected to the spray gun body 2-1 and fixes the main diversion core 24 of the nozzle 32 in the front mounting cavity 223. Liquid channels 23 are formed between the nozzle 32, the spray cap 33, and the main diversion core 24, respectively. The spray gun body 2-1 is provided with a drug inlet hole 334 that is the same as the liquid channel 23.

[0024] Furthermore, the rear positioning assembly 2-4 includes a rear positioning sleeve 42, a rear inner connecting positioning sleeve 43, and a rear outer connecting positioning sleeve 44. The rear positioning sleeve 42 is sealed to the spray gun body 2-1 through a sealing ring and simultaneously positions the diverter tail core 25. The rear outer connecting positioning sleeve 44 is fixedly connected to the spray gun body 2-1 and simultaneously presses and positions the rear positioning sleeve 42 and the rear inner connecting positioning sleeve 43.

[0025] In use, the ion generator introduces the ionized plasma gas into the liquid reaction spraying device 2 under ventilation pressure. The high-temperature plasma gas enters the liquid reaction spraying device 2, which is connected to an external water supply device through a cooling inlet 211, a rear cooling chamber 21-1, a rear cooling tank 26-1, a core hole 26-2, a circulation connection hole 226, a front chamber hole 24-2, a front cooling tank 24-1, and a cooling outlet 222, forming a water circulation cooling system. This cools the high-temperature plasma gas in the liquid reaction spraying device 2. The cooled plasma gas is then atomized by the liquid channel 23 at the end of the liquid reaction spraying device through the ventilation pressure difference, forming a new substance that adheres to the surface of the substrate to be coated.

[0026] The cooling structure of a non-vacuum coating gun for reacting traditional Chinese medicine liquid provided in the embodiments of this utility model has been described in detail above. Specific examples have been used to illustrate the principle and implementation of this utility model. The description of the above embodiments is only for the purpose of helping to understand the technical solution disclosed in this utility model. At the same time, for those skilled in the art, there will be changes in the specific implementation and application scope based on the idea of ​​this utility model. Therefore, the content of this specification should not be construed as a limitation of this utility model.

Claims

1. A cooling structure for a non-vacuum coating gun pharmaceutical reaction device, comprising a pharmaceutical reaction spraying device (2), wherein the pharmaceutical reaction spraying device (2) is connected to an ion generating device; characterized in that: The liquid reaction spraying device (2) includes a spray gun body (2-1), a flow divider core assembly (2-2), a spray gun head assembly (2-3), and a rear positioning assembly (2-4). The flow divider core assembly (2-2), the spray gun head assembly (2-3), and the rear positioning assembly (2-4) are installed in the spray gun body (2-1) to form a mixing channel (232) for plasma gas to pass through. The flow divider core assembly (2-2) includes a main flow divider core (24), a tail flow divider core (25), and multiple secondary flow divider cores (26). The multiple secondary flow divider cores (26) are axially stacked. The main splitter core (24) and the tail splitter core (25) are located between the main splitter core (24) and the tail splitter core (25). Multiple secondary splitter cores (26) and the spray gun body (2-1) form a rear cooling chamber (21-1). The main splitter core (24) and the spray gun body (2-1) form a front cooling chamber (21-2). The front cooling chamber (21-2) and the rear cooling chamber (21-1) are connected. The spray gun body (2-1) is provided with a cooling inlet (211) that communicates with the rear cooling chamber (21-1) and a cooling outlet (222) that communicates with the front cooling chamber (21-2).

2. The cooling structure on a non-vacuum coating gun pharmaceutical solution reaction device according to claim 1, characterized in that: The spray gun body (2-1) is provided with a front mounting cavity (223) and a rear mounting cavity (224). A step (225) is formed at the connection between the front mounting cavity (223) and the rear mounting cavity (224). The spray gun head assembly (2-3) and the main splitter core (24) are installed in the front mounting cavity (223), and the splitter tail core (25), multiple splitter auxiliary cores (26), and the rear positioning assembly (2-4) are installed in the rear mounting cavity (224). Multiple circulation connection holes (226) connecting the front cooling cavity (21-2) and the rear cooling cavity (21-1) are provided on the step (225).

3. The cooling structure on a non-vacuum coating gun pharmaceutical solution reaction device according to claim 2, characterized in that: The front cooling chamber (21-2) includes a front cooling groove (24-1) disposed on the main core (24) and a front cavity hole (24-2) disposed in the front mounting cavity (223). The front cooling groove (24-1) is connected to the cooling outlet connection port (222) and the front cavity hole (24-2) respectively. The circulation connection hole (226) is connected to the front cavity hole (24-2) and the rear cooling chamber (21-1) respectively.

4. The cooling structure on a non-vacuum coating gun pharmaceutical solution reaction device according to claim 2, characterized in that: A core sleeve (27) is positioned and installed in the rear mounting cavity (224). Multiple flow divider cores (26) are installed in the core sleeve (27). The multiple flow divider cores (26) and the core sleeve (27) are respectively provided with corresponding and communicating rear cooling grooves (26-1) and core holes (26-2). The rear cooling cavity (21-1) is formed between the core sleeve (27) and the rear mounting cavity (224). The core holes (26-2) communicate with the rear cooling cavity (21-1).

5. The cooling structure on a non-vacuum coating gun pharmaceutical solution reaction device according to claim 2, characterized in that: Sealing gaskets (666) and heat insulation gaskets (888) are respectively provided between adjacent diversion sub-cores (26), and between diversion sub-cores (26) and diversion main cores (24) and diversion tail cores (25). Sealing rings (999) are respectively provided between diversion main cores (24) and front mounting cavity (223), between diversion tail cores (25) and rear positioning assembly (2-4), and between rear positioning assembly (2-4) and rear mounting cavity (224), so that the formed circulating cooling (21) can be sealed and circulated.

6. The cooling structure on a non-vacuum coating gun pharmaceutical solution reaction device according to claim 5, characterized in that: The heat insulation pad (888) is located inside the sealing pad (666).

7. The cooling structure on a non-vacuum coating gun pharmaceutical solution reaction device according to claim 2, characterized in that: The front mounting cavity (223) is provided with a core positioning groove (223-1). The main diversion core (24) is installed in the front mounting cavity (223) and positioned by the core positioning groove (223-1). The spray gun head assembly (2-3) includes a nozzle (32) and a spray cap (33). The spray cap (33) is fixedly connected to the spray gun body (2-1) and fixes the nozzle (32) and the main diversion core (24) in the front mounting cavity (223). The nozzle (32), the spray cap (33), and the main diversion core (24) form liquid channels (23) respectively. The spray gun body (2-1) is provided with a drug inlet hole (334) that is the same as the liquid channel (23).

8. The cooling structure on a non-vacuum coating gun pharmaceutical solution reaction device according to claim 5, characterized in that: The rear positioning assembly (2-4) includes a rear positioning sleeve (42), a rear inner connecting positioning sleeve (43), and a rear outer connecting positioning sleeve (44). The rear positioning sleeve (42) is sealed to the spray gun body (2-1) through a sealing ring and simultaneously positions the diverter tail core (25). The rear outer connecting positioning sleeve (44) is fixedly connected to the spray gun body (2-1) and simultaneously presses and positions the rear positioning sleeve (42) and the rear inner connecting positioning sleeve (43).