Diamond band saw blade sanding device

Abstract

The utility model discloses a kind of diamond band saw blade sanding devices, specifically relates to diamond band saw blade production equipment technical field, including box, the left part and right part of the sealing partition outer surface upper end are fixedly connected with exhaust mechanism in symmetry, the transmission mechanism is movably connected in the limiting mechanism interior, the transmission mechanism interior interval distribution fixedly connected with several bearing mechanisms.The utility model said a kind of diamond band saw blade sanding devices, by exhaust mechanism can be with the form of a large number of bubbles to the effect of oxygen to the electroplating liquid in the upper inner cavity of box, while through the effect of electroplating mechanism can be under the action of electric field make particle and metal ion co-deposition, form strong adsorption and embed plating layer, under the action of transmission mechanism, it can be realized to insert several transmission mechanisms to the limiting mechanism interior, and through the effect of bearing mechanism can be carried out to large quantities diamond band saw blade bearing, improve the practicality and universality of device.

Description

Technical Field

[0001] This utility model relates to the technical field of diamond band saw blade production equipment, and in particular to a diamond band saw blade sand coating device. Background Technology

[0002] Diamond band saw blades are the world's most advanced cutting tools for straight and curved cutting of superhard and brittle materials. They are composite steel strips made by embedding diamond, the world's hardest material, into a high-quality imported spring steel matrix. They can cut any non-metallic, superhard, and brittle material (such as marble, agate, cemented carbide, glass, and magnetic alloys). Advantages include energy saving, material saving, excellent cutting quality (smooth and even cut), high cutting efficiency, good formability, and resistance to breakage.

[0003] Traditional diamond band saw blades require a large number of workers to perform sand coating on each blade individually, making it impossible to perform sand coating on a large scale. This results in a significant waste of workers' time and energy, impacting the processing efficiency of the diamond band saw blades. Utility Model Content

[0004] The main purpose of this utility model is to provide a sand-coating device for diamond band saw blades, which can effectively solve the problem of not being able to perform sand-coating work on diamond band saw blades in large quantities.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] A diamond band saw blade sand coating device includes a housing. A sealing partition is fixedly connected to the lower part of the inner cavity of the housing. A water inlet pipe is fixedly connected to the upper left end of the outer surface of the housing. A drain pipe is fixedly connected to the lower right end of the outer surface of the housing. A drive assembly is fixedly connected to the middle of the bottom wall of the inner cavity of the housing. An exhaust mechanism is symmetrically fixedly connected to the upper left and right parts of the upper surface of the sealing partition. An electroplating mechanism is fixedly connected to the middle left end of the outer surface of the housing. A limit mechanism is fixedly connected to the middle position of the upper part of the inner cavity of the housing. A transmission mechanism is movably connected inside the limit mechanism. Several bearing mechanisms are fixedly connected at intervals inside the transmission mechanism. A control panel is installed and fixedly mounted on the upper right end of the outer surface of the housing.

[0007] Preferably, the driving component includes an oxygen pump, and the left and right ends of the outer surface of the oxygen pump are symmetrically fixedly connected with ventilation bends, and the upper part of the outer surface of the two ventilation bends is provided with a plurality of through holes in a ring array.

[0008] Preferably, the exhaust mechanism includes a gas collection hood, on which a plurality of jet nozzles are fixedly connected in a ring array on the outer surface sidewall of the gas collection hood, and the middle part of the gas collection hood is fixedly connected to the upper part of the outer surface of the corresponding ventilation bend.

[0009] Preferably, the electroplating mechanism includes a power module, with a wire fixedly connected to the upper output end of the power module, and nickel rods fixedly connected symmetrically to the right output end of the wire.

[0010] Preferably, the limiting mechanism includes a fixed frame, and a plurality of through slots are provided at intervals on the left end, right end and bottom wall of the outer surface of the fixed frame. A limiting plate is fixedly connected to the upper end of the outer surface of the fixed frame, and guide slots are symmetrically provided in the middle of the front wall and the rear wall of the inner cavity of the fixed frame.

[0011] Preferably, the transmission mechanism includes a transmission frame, and guide plates are symmetrically fixedly connected to the front end and the middle of the rear end of the outer surface of the transmission frame, and the two guide plates are slidably connected to the inner cavity of the corresponding guide groove.

[0012] Preferably, the bearing mechanism includes a bearing frame, and a plurality of liquid inlets are spaced apart on the left and right ends of the outer surface of the bearing frame, and the outer surface of the bearing frame is fixedly connected to the inner wall of the transmission frame.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. This utility model enables the delivery of oxygen to the two exhaust mechanisms via a drive component. The exhaust mechanism can expel oxygen in the form of a large number of bubbles into the electroplating solution in the upper inner cavity of the housing. Simultaneously, the electroplating mechanism can cause particles and metal ions to co-deposit under the action of an electric field, forming a strong adsorption and embedding effect in the coating, thus improving the practicality of the device. The limiting mechanism can support and limit the position of the transmission mechanism. Under the action of the transmission mechanism, it is easy to insert several transmission mechanisms into the limiting mechanism. Furthermore, the supporting mechanism can support a large number of diamond band saw blades, thus improving the practicality and versatility of the device.

[0015] 2. This utility model can draw external oxygen into the inner cavities of two gas collection hoods by driving an oxygen pump. Under continuous airflow pressure, the oxygen in the inner cavities of the two gas collection hoods can be blown out to the outside through several jet nozzles. This allows the blown-out oxygen to be sprayed out in the electroplating solution in the form of a large number of bubbles, thereby enabling the diamond particles in the electroplating solution in the upper inner cavity of the box to be evenly distributed in the solution. At the same time, the blown-in oxygen can accelerate the deposition of diamond particles on the substrate surface, improving the practicality and versatility of the device. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the drive assembly, exhaust mechanism, and electroplating mechanism of this utility model;

[0018] Figure 3 This is a schematic diagram of the limiting mechanism and transmission mechanism of this utility model;

[0019] Figure 4 This is a schematic diagram of the load-bearing mechanism of this utility model.

[0020] In the diagram: 1. Housing; 2. Sealing partition; 3. Water inlet pipe; 4. Drain pipe; 5. Drive assembly; 51. Oxygen pump; 52. Ventilation bend; 53. Through hole; 6. Exhaust mechanism; 61. Gas collection hood; 62. Jet nozzle; 7. Electroplating mechanism; 71. Power module; 72. Wire; 73. Nickel rod; 8. Limiting mechanism; 81. Fixing frame; 82. Through groove; 83. Limiting plate; 84. Guide groove; 9. Transmission mechanism; 91. Transmission frame; 92. Guide plate; 10. Bearing mechanism; 101. Bearing frame; 102. Liquid inlet; 11. Control panel. Detailed Implementation

[0021] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0022] like Figure 1 As shown, a diamond band saw blade abrasive plating device includes a housing 1. A sealing partition 2 is fixedly connected to the lower part of the inner cavity of the housing 1. A water inlet pipe 3 is fixedly connected to the upper left end of the outer surface of the housing 1. A drain pipe 4 is fixedly connected to the lower right end of the outer surface of the housing 1. A drive assembly 5 is fixedly connected to the middle of the bottom wall of the inner cavity of the housing 1, which can deliver oxygen to the interior of two exhaust mechanisms 6. Exhaust mechanisms 6 are symmetrically fixedly connected to the upper left and right sides of the outer surface of the sealing partition 2, which can expel oxygen in the form of a large number of bubbles into the electroplating solution in the upper inner cavity of the housing 1. An electroplating... Mechanism 7 enables particles and metal ions to co-deposit under the action of an electric field, forming a strong adsorption and embedding layer. A limiting mechanism 8 is fixedly connected to the upper middle position of the inner cavity of the housing 1, which can carry and limit the position of the transmission mechanism 9. The transmission mechanism 9 is movably connected inside the limiting mechanism 8, which can facilitate the insertion of several transmission mechanisms 9 into the limiting mechanism 8. Several bearing mechanisms 10 are fixedly connected at intervals inside the transmission mechanism 9, which can carry a large number of diamond band saw blades. A control panel 11 is fixedly installed on the upper right side of the outer surface of the housing 1.

[0023] To achieve the purpose of supplying oxygen to the two exhaust mechanisms 6, see [reference needed]. Figure 2The drive assembly 5 includes an oxygen pump 51. The left and right ends of the outer surface of the oxygen pump 51 are symmetrically fixed with ventilation bends 52. The upper part of the outer surface of the two ventilation bends 52 is provided with several through holes 53 in a ring array, which can realize the function of delivering sufficient oxygen to the inner cavity of the corresponding gas collection hood 61 under the drive of the oxygen pump 51.

[0024] To achieve the goal of expelling oxygen as a large number of bubbles into the electroplating solution in the upper inner cavity of chamber 1, refer to... Figure 2 The exhaust mechanism 6 includes an air collection hood 61. Several jet nozzles 62 are fixedly connected to the annular array on the outer side wall of the air collection hood 61. This can expel the oxygen in the inner cavity of the air collection hood 61 in the form of a large number of bubbles into the electroplating solution in the upper inner cavity of the box 1. The middle part of the air collection hood 61 is fixedly connected to the upper part of the outer surface of the corresponding ventilation bend 52.

[0025] To achieve the goal of co-deposition of particles and metal ions under an electric field, forming a strongly adsorbed and embedded coating, refer to... Figure 2 The electroplating mechanism 7 includes a power module 71. A wire 72 is fixedly connected to the upper output end of the power module 71, and nickel rods 73 are fixedly connected symmetrically to the front and rear of the right output end of the wire 72.

[0026] Using electroplating solution as the medium, nickel rod 73 as the anode and diamond band saw blade immersed in electroplating solution as the cathode, the plating solution flows in the upper part of the inner cavity of the box 1, and diamond particles are deposited on the surface of diamond band saw blade through the action of electric field.

[0027] To achieve the purpose of bearing and limiting the position of transmission mechanism 9, refer to Figure 3 The limiting mechanism 8 includes a fixed frame 81. Several through grooves 82 are distributed at intervals on the left end, right end and bottom wall of the outer surface of the fixed frame 81, which can enable the electroplating solution to smoothly enter the inner cavity of the fixed frame 81 and come into contact with the diamond band saw blade. A limiting plate 83 is fixedly connected to the upper end of the outer surface of the fixed frame 81. Guide grooves 84 are symmetrically opened in the middle of the front wall and the rear wall of the inner cavity of the fixed frame 81, which can guide the movement of the guide plate 92.

[0028] To facilitate the insertion of several transmission mechanisms 9 into the limiting mechanism 8, see [reference needed]. Figure 3 The transmission mechanism 9 includes a transmission frame 91. Guide plates 92 are symmetrically fixedly connected to the front end and the middle of the rear end of the outer surface of the transmission frame 91, which can guide the movement of the transmission frame 91. The two guide plates 92 are slidably connected to the inner cavity of the corresponding guide groove 84.

[0029] To achieve the goal of bearing loads on large quantities of diamond band saw blades, refer to Figure 4The bearing mechanism 10 includes a bearing frame 101. Several liquid inlets 102 are spaced apart on the left and right ends of the outer surface of the bearing frame 101. This allows the electroplating solution entering the inner cavity of the fixed frame 81 to smoothly enter the inner cavity of the bearing frame 101 and adhere to the outer surface of several diamond band saw blades. The outer surface of the bearing frame 101 is fixedly connected to the inner wall of the transmission frame 91.

[0030] It should be noted that the oxygen pump 51 in this utility model is model XK18, and the power module 71 is model CTP 091-1000. The specific installation method, circuit connection method and control method of the oxygen pump 51 and the power module 71 are all conventional designs, and this utility model will not describe them in detail.

[0031] The working principle of this utility model is as follows: First, a sufficient amount of electroplating solution containing diamond micro powder is added to the upper inner cavity of the box 1. Then, the oxygen pump 51 is turned on, and a large amount of oxygen is delivered to the inner cavity of the corresponding gas collection hood 61 through two ventilation bends 52. At this time, the oxygen can be blown out into the electroplating solution in the inner cavity of the box 1 in the form of a large number of bubbles through several jet nozzles 62, so that the diamond particles in the electroplating solution can be evenly distributed. Then, several diamond band saw blades to be sand-plated are evenly placed in the inner cavities of several support frames 101. Then, the transmission frame 91 is inserted into the inner cavity of the fixed frame 81. Then, the power supply module 71 is turned on. At this time, an electric field will be generated in the electroplating solution through the wire 72. Under the action of the electric field, the particles and metal ions co-deposit, forming a strong adsorption and embedding into the coating, thereby completing the sand-plating process of the diamond band saw blades.

[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A diamond band saw blade abrasive coating device, comprising a housing (1), characterized in that: A sealing partition (2) is fixedly connected to the lower part of the inner cavity of the box (1). A water inlet pipe (3) is fixedly connected to the upper left end of the outer surface of the box (1). A drain pipe (4) is fixedly connected to the lower right end of the outer surface of the box (1). A drive assembly (5) is fixedly connected to the middle of the bottom wall of the inner cavity of the box (1). An exhaust mechanism (6) is symmetrically fixedly connected to the upper left and right parts of the outer surface of the sealing partition (2). An electroplating mechanism (7) is fixedly connected to the middle left end of the outer surface of the box (1). A limiting mechanism (8) is fixedly connected to the middle position of the upper part of the inner cavity of the box (1). A transmission mechanism (9) is movably connected inside the limiting mechanism (8). Several bearing mechanisms (10) are fixedly connected at intervals inside the transmission mechanism (9). A control screen (11) is installed and fixedly connected to the upper right end of the outer surface of the box (1).

2. The diamond band saw blade abrasive coating device according to claim 1, characterized in that: The drive assembly (5) includes an oxygen pump (51), and ventilation bends (52) are symmetrically fixedly connected to the left and right ends of the outer surface of the oxygen pump (51). Several through holes (53) are arranged in an annular array on the upper part of the outer surface of the two ventilation bends (52).

3. The diamond band saw blade abrasive coating device according to claim 2, characterized in that: The exhaust mechanism (6) includes an air collection hood (61), and a number of jet heads (62) are fixedly connected to the outer surface sidewall of the air collection hood (61) in a ring array. The middle part of the air collection hood (61) is fixedly connected to the upper part of the outer surface of the corresponding ventilation bend (52).

4. The diamond band saw blade abrasive coating device according to claim 1, characterized in that: The electroplating mechanism (7) includes a power module (71), with a wire (72) fixedly connected to the upper output end of the power module (71), and nickel rods (73) fixedly connected symmetrically to the right output end of the wire (72).

5. The diamond band saw blade abrasive coating device according to claim 1, characterized in that: The limiting mechanism (8) includes a fixed frame (81). Several through slots (82) are distributed at intervals on the left end, right end and bottom wall of the outer surface of the fixed frame (81). A limiting plate (83) is fixedly connected to the upper end of the outer surface of the fixed frame (81). Guide slots (84) are symmetrically provided in the middle of the front wall and the rear wall of the inner cavity of the fixed frame (81).

6. The diamond band saw blade abrasive coating device according to claim 5, characterized in that: The transmission mechanism (9) includes a transmission frame (91), and guide plates (92) are symmetrically fixedly connected to the front end and the middle of the rear end of the outer surface of the transmission frame (91), and the two guide plates (92) are slidably connected to the inner cavity of the corresponding guide groove (84).

7. The diamond band saw blade abrasive coating device according to claim 6, characterized in that: The bearing mechanism (10) includes a bearing frame (101), and several liquid inlets (102) are provided at intervals on the left and right ends of the outer surface of the bearing frame (101), and the outer surface of the bearing frame (101) is fixedly connected to the inner wall of the transmission frame (91).

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