Fabric heat setting equipment with waste heat recovery function
By designing automated fabric heat-setting equipment, utilizing heating boxes, moving support components, clamping components, and extrusion components, the problems of low efficiency and poor consistency in manual fabric heat setting of curtains have been solved. This achieves efficient and precise wave pattern formation and waste heat recovery, thereby improving the quality and appearance of the curtains.
Patent Information
- Application Number
- CN202522041871.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-23
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2035-09-23
AI Technical Summary
Existing curtain heat-setting equipment relies on manual operation to create a wave-like shape, resulting in high labor intensity, low production efficiency, and difficulty in ensuring the consistency and accuracy of the wave curvature, which affects product quality and appearance.
Design a fabric heat setting device with waste heat recovery function, including a heating box, a moving support assembly, a clamping assembly and an extrusion assembly, to form a wave-shaped curtain through automated clamping and extrusion, and improve heat setting efficiency by combining the waste heat recovery assembly.
This achieves a high degree of consistency and precision in the wave arc of the curtains, improving production efficiency, enhancing product quality and appearance, while also recovering and utilizing heat energy to reduce energy consumption.
Smart Images

Figure CN224678343U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of fabric heat setting technology, and specifically relates to a fabric heat setting device with waste heat recovery function. Background Technology
[0002] During the curtain manufacturing process, to meet different decorative needs and aesthetic standards, many curtains need to be shaped into specific wavy patterns. This wavy design not only enhances the three-dimensionality and aesthetics of the curtains but also improves their light-blocking and heat-insulating functions to a certain extent. To achieve the wavy shape of the curtain fabric, specialized heat-setting equipment is usually used to apply a certain temperature to the fabric and maintain it for a corresponding time, thereby permanently fixing the wavy shape.
[0003] In the heat-setting process of curtains, operators need to lay the fabric on a frame and repeatedly press it manually to create a wave shape. This manual operation is not only labor-intensive and time-consuming, resulting in low production efficiency, but also makes it difficult to accurately control the stress and shape of different parts of the fabric due to differences in the operators' experience and strength. This directly leads to insufficient consistency and precision of the wave arc of the finished curtains, ultimately affecting the overall quality and appearance of the product. Utility Model Content
[0004] To address the issue of requiring operators to manually press the curtains on the brackets into a wavy shape, this utility model proposes a fabric heat setting device with waste heat recovery function to overcome the aforementioned technical problems existing in the relevant technologies.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0006] This utility model is a fabric heat setting device with waste heat recovery function, including a heating box, a heating component is provided inside the heating box, a waste heat recovery component is provided on the top of the heating box, and a movable support component is also included. The movable support component is located inside the heating box, and clamping components are symmetrically arranged on the support end of the movable support component. A squeezing component is provided between the two clamping components, and an elastic limiting component is provided on one side of the squeezing component.
[0007] The movable support assembly is used to support the curtain, the clamping assembly is used to clamp the curtain on the movable support assembly, and the pressing end of the pressing assembly is used to press the clamped curtain downward.
[0008] Furthermore, the heating assembly includes a transport pipe disposed on the back of the heating chamber, and several branch pipes are fixedly connected to the transport pipe, extending into the interior of the heating chamber, and several nozzles are fixedly connected to the outer surface of the branch pipes.
[0009] Furthermore, the waste heat recovery assembly includes a heat exchange device, which is fixedly installed on the top of the heating box. An extraction port is fixedly connected to the bottom of the heat exchange device, and the extraction port extends into the interior of the heating box. An air inlet slot and an air outlet slot are respectively opened on both sides of the top of the heat exchange device, and one end of the transport pipe is fixedly installed on the back of the heat exchange device.
[0010] Furthermore, the movable support assembly includes a movable groove, which is formed at the bottom of the inner wall of the heating box. A caster wheel is provided inside the movable groove. A support plate is fixedly installed on the top of the caster wheel. A support rod is fixedly connected to the top of the support plate. A support frame is fixedly installed on one side of the support rod. Support pipes are provided on both the upper and lower sides of the support frame. Several support rollers are rotatably connected inside the support frame. A box door is rotatably connected to the front of the heating box. A limit frame is fixedly connected to the back of the box door corresponding to the support frame.
[0011] Furthermore, the clamping assembly includes a mounting frame, which is fixedly mounted on the outside of the support frame. A clamping screw is threadedly connected to the top of the mounting frame, and the bottom end of the clamping screw passes through the mounting frame and is rotatably connected to a clamping frame. A clamping roller is rotatably connected inside the clamping frame, and a limit rod is fixedly connected to the top of the clamping frame. The limit rod is movably connected to the mounting frame.
[0012] Furthermore, the extrusion assembly includes extrusion plates, two of which are symmetrically arranged on the top of the mounting frame. Several extrusion rods are fixedly connected to the bottom of each of the two extrusion plates. The bottom end of each extrusion rod passes through the mounting frame and is fixedly connected to an extrusion frame. An extrusion roller is rotatably connected inside the extrusion frame. Several extrusion rollers are located between adjacent support rollers. An extrusion handle is fixedly connected to the top of the two extrusion plates.
[0013] Furthermore, the elastic limiting component includes a fixing hole, which is opened on one side of the mounting bracket. The fixing hole passes through the compression rod, and a fixing rod is movably connected inside the fixing hole. A storage tube is fixedly connected to one side of the mounting bracket corresponding to the fixing hole. A connecting plate is movably connected inside the storage tube. The fixing rod is fixedly connected to the connecting plate. A spring is fixedly connected between the connecting plate and the inner wall of the storage tube. One end of the fixing rod passes through the storage tube and is fixedly connected to a pull handle. The other end of the fixing rod is rotatably connected to a ball bearing.
[0014] This utility model has the following beneficial effects:
[0015] 1. This utility model uses a clamping component to clamp a curtain laid flat on a movable support component. Simultaneously, by moving the pressing component downward, several pressing ends on the pressing component can simultaneously press the curtain between the two clamping components downward. In the above setting, only the clamping component needs to be pressed to make the curtain form a wave shape on the movable support component. The whole operation is relatively convenient. At the same time, since several pressing ends can move downward simultaneously, the consistency and accuracy of the curtain wave arc can be guaranteed, and the overall quality and appearance of the product can also be guaranteed.
[0016] 2. In this invention, the squeezing handle presses down on several squeezing rollers, and after the squeezing rollers move to a predetermined position, the spring can push the fixing rod through the connecting plate, so that the fixing rod can move into the corresponding fixing hole. The above arrangement ensures that the squeezing rollers will not move downward under the action of external force after moving to the predetermined position, thereby further improving the accuracy of the arc of the wave-shaped curtain formed under the squeezing of the squeezing rollers.
[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the utility model embodiments, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the external outline structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the heating component structure of this utility model;
[0021] Figure 3 This is a schematic diagram of the waste heat recovery component of this utility model;
[0022] Figure 4 This is a schematic diagram of the mobile support component structure of this utility model;
[0023] Figure 5 This is a schematic diagram of the support frame structure of this utility model;
[0024] Figure 6 This is a schematic diagram of the clamping component structure of this utility model;
[0025] Figure 7This is a schematic diagram of the elastic limiting component structure of this utility model;
[0026] Figure 8 For the present utility model Figure 7 Enlarged structural diagram at point A in the middle;
[0027] Figure 9 This is a schematic diagram of the fixing rod structure of this utility model;
[0028] Figure 10 This is a schematic diagram of the extrusion assembly structure of this utility model.
[0029] The attached diagram lists the components represented by each number as follows:
[0030] 1. Heating box; 2. Heating assembly; 201. Transport pipe; 202. Branch pipe; 203. Nozzle; 3. Waste heat recovery assembly; 301. Heat exchange device; 302. Extraction port; 303. Air inlet slot; 304. Air outlet slot; 4. Movable support assembly; 401. Movable slot; 402. Casters; 403. Support plate; 404. Support rod; 405. Support frame; 406. Support roller; 407. Box door; 408. Limiting frame; 5. Clamping assembly Components; 501, Mounting bracket; 502, Clamping screw; 503, Clamping frame; 504, Clamping roller; 505, Limiting rod; 6, Extrusion assembly; 601, Extrusion plate; 602, Extrusion rod; 603, Extrusion frame; 604, Extrusion roller; 605, Extrusion handle; 7, Elastic limiting assembly; 701, Fixing hole; 702, Fixing rod; 703, Storage cylinder; 704, Connecting plate; 705, Spring; 706, Pull handle; 707, Ball bearing. Detailed Implementation
[0031] The technical solutions of the utility model embodiments will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the utility model, and not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the utility model.
[0032] In the description of this utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inner", etc., which indicate orientation or positional relationship, are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the utility model.
[0033] Please see Figures 1-10As shown, this utility model is a fabric heat setting device with waste heat recovery function, including a heating box 1, a heating component 2 is arranged inside the heating box 1, a waste heat recovery component 3 is arranged on the top of the heating box 1, and a movable support component 4 is also included. The movable support component 4 is arranged inside the heating box 1, and clamping components 5 are symmetrically arranged on the support end of the movable support component 4. A squeezing component 6 is arranged between the two clamping components 5, and an elastic limiting component 7 is arranged on one side of the squeezing component 6.
[0034] The movable support assembly 4 is used to support the curtain, the clamping assembly 5 is used to clamp the curtain on the movable support assembly 4, and the pressing end of the pressing assembly 6 is used to press the clamped curtain downward.
[0035] By laying the curtain flat on the support end of the movable support assembly 4, and then clamping the curtain on both sides of the support end by two clamping assemblies 5, and then moving the pressing assembly 6 downward, the pressing ends of the pressing assembly 6 press the curtain between the two clamping assemblies 5. The above setting only requires applying a pressing action to the clamping assembly 5 once to easily form a wave-like shape on the movable support assembly 4. At the same time, since multiple pressing ends can move downward synchronously, this ensures the high consistency and accuracy of the curtain's wave arc, thereby effectively guaranteeing the overall quality and appearance of the product.
[0036] The clamping component 5 can clamp the curtain laid flat on the movable support component 4. At the same time, by moving the pressing component 6 downward, several pressing ends on the pressing component 6 can simultaneously press the curtain between the two clamping components 5 downward. In the above setting, only the clamping component 5 needs to be pressed to make the curtain form a wave shape on the movable support component 4. The whole operation is relatively convenient. At the same time, since several pressing ends can move downward simultaneously, the consistency and accuracy of the curtain wave arc can be guaranteed, and the overall quality and appearance of the product can also be guaranteed.
[0037] In one embodiment, the heating assembly 2 includes a transport pipe 201 disposed on the back of the heating box 1. A plurality of branch pipes 202 are fixedly connected to the transport pipe 201, and the plurality of branch pipes 202 extend into the interior of the heating box 1. A plurality of nozzles 203 are fixedly connected to the outer surface of the branch pipes 202.
[0038] The hot air generated inside the waste heat recovery component 3 can flow through the transport pipe 201 to the interior of several branch pipes 202. At the same time, several nozzles 203 can spray the hot air from the corresponding branch pipes 202 onto the surface of the curtain inside the heating box 1, so that the wavy curtain can be heat-set.
[0039] In one embodiment, the waste heat recovery assembly 3 includes a heat exchange device 301, which is fixedly installed on the top of the heating box 1. An extraction port 302 is fixedly connected to the bottom of the heat exchange device 301, and the extraction port 302 extends into the interior of the heating box 1. An air inlet slot 303 and an air outlet slot 304 are respectively provided on both sides of the top of the heat exchange device 301. One end of the transport pipe 201 is fixedly installed on the back of the heat exchange device 301.
[0040] The extraction port 302 can extract hot air from inside the heating box 1. The extracted hot air can flow inside the heat exchange device 301. At the same time, the heat exchange device 301 can extract airflow from the outside through the air inlet slot 303. At this time, the hot airflow flowing inside the heat exchange device 301 can exchange heat with the extracted airflow, so that the airflow can be preheated. When the preheated airflow flows to the heating device installed inside the heat exchange device 301, the heating device can heat the preheated airflow to a predetermined temperature. Then, the airflow that has reached the predetermined temperature flows directly into the transport pipe 201.
[0041] In one embodiment, the movable support assembly 4 includes a movable groove 401, which is formed at the bottom of the inner wall of the heating box 1. A caster wheel 402 is provided inside the movable groove 401. A support plate 403 is fixedly installed on the top of the caster wheel 402. A support rod 404 is fixedly connected to the top of the support plate 403. A support frame 405 is fixedly installed on one side of the support rod 404. A branch pipe 202 is provided on both the upper and lower sides of the support frame 405. A plurality of support rollers 406 are rotatably connected inside the support frame 405. A door 407 is rotatably connected to the front of the heating box 1. A limit frame 408 is fixedly connected to the back of the door 407 corresponding to the support frame 405.
[0042] By pushing the support rod 404, the support plate 403 moves the support frame 405 carrying the curtain into the heating box 1 via the casters 402. At this time, the moving groove 401 on the heating box 1 can limit the support plate 403 through the casters 402, so that the support plate 403 will not sway left and right inside the heating box 1. After the support plate 403 moves to the predetermined position, the box door 407 is closed. At this time, the limiting frame 408 on the back of the box door 407 can contact the support frame 405. This setting prevents the support plate 403 from swaying back and forth inside the heating box 1. The above settings ensure the overall stability of the support frame 405 when the curtain is heat-set.
[0043] In one embodiment, the clamping assembly 5 includes a mounting bracket 501, which is fixedly mounted on the outside of the support frame 405. A clamping screw 502 is threadedly connected to the top of the mounting bracket 501. The bottom end of the clamping screw 502 passes through the mounting bracket 501 and is rotatably connected to a clamping frame 503. A clamping roller 504 is rotatably connected inside the clamping frame 503. A limit rod 505 is fixedly connected to the top of the clamping frame 503, and the limit rod 505 is movably connected to the mounting bracket 501.
[0044] After the curtain is laid flat on top of the support frame 405 and supported by several support rollers 406, the clamping screw 502 is rotated. At this time, the clamping screw 502 can move downward on the mounting bracket 501. Simultaneously, the clamping frame 503 moves downward synchronously under the push of the clamping screw 502 and the guidance of the limiting rod 505. This allows the clamping roller 504 inside the clamping frame 503 to cooperate with the outermost support roller 406 of the support frame 405 to clamp the curtain. In the above configuration, since both the support roller 406 and the clamping roller 504 can rotate, the curtain can move normally on the support roller 406 when the subsequent extrusion assembly 6 extrudes downward on the curtain, and the moving curtain can remain taut.
[0045] In one embodiment, the extrusion assembly 6 includes an extrusion plate 601. Two extrusion plates 601 are symmetrically arranged on the top of the mounting frame 501. A plurality of extrusion rods 602 are fixedly connected to the bottom of each of the two extrusion plates 601. The bottom end of each extrusion rod 602 passes through the mounting frame 501 and is fixedly connected to an extrusion frame 603. An extrusion roller 604 is rotatably connected inside the extrusion frame 603. The plurality of extrusion rollers 604 are located between adjacent support rollers 406. An extrusion handle 605 is fixedly connected to the top of the two extrusion plates 601.
[0046] After clamping the curtain, the two pressing plates 601 are pressed down by the pressing handle 605. At this time, the two pressing plates 601 can drive the pressing frames 603 to move down synchronously through the pressing rods 602. This allows the pressing rollers 604 inside the pressing frames 603 to press the curtain on the support roller 406 down synchronously. At this time, the curtain can form a wave shape under the support of the support roller 406 and the pressing of the pressing rollers 604.
[0047] In one embodiment, the elastic limiting component 7 includes a fixing hole 701, which is located on one side of the mounting bracket 501. The fixing hole 701 passes through the compression rod 602, and a fixing rod 702 is movably connected inside the fixing hole 701. A storage cylinder 703 is fixedly connected to one side of the mounting bracket 501 corresponding to the fixing hole 701. A connecting plate 704 is movably connected inside the storage cylinder 703. The fixing rod 702 is fixedly connected to the connecting plate 704. A spring 705 is fixedly connected between the connecting plate 704 and the inner wall of the storage cylinder 703. One end of the fixing rod 702 passes through the storage cylinder 703 and is fixedly connected to a pull handle 706. The other end of the fixing rod 702 is rotatably connected to a ball bearing 707.
[0048] When the curtain is pressed, the handle 706 is pulled to move the fixing rod 702, allowing it to move out of the fixing hole 701 and no longer fix the pressing rod 602. At this point, the pressing rod 602 can move downwards under its own weight. Then, the handle 706 is released, and the pressing handle 605 presses downwards onto several pressing rollers 604. When the pressing rollers 604 move to the predetermined positions, the fixing rod 702 aligns with the corresponding fixing hole 701. At this point, the spring 705 can push the fixing rod 702 through the connecting plate 704, allowing the fixing rod 702 to move. The compression roller 604 is positioned inside the corresponding fixing hole 701. This design prevents the compression roller 604 from moving downwards under external force after it reaches the predetermined position, thereby further improving the accuracy of the arc of the wave-shaped curtain formed under the compression of the compression roller 604. In the above design, when the compression rod 602 slides on the mounting bracket 501, the ball bearing 707 can roll on the outer surface of the compression rod 602 under the push of the fixing rod 702. This design ensures that although the spring 705 can always push the fixing rod 702 through the connecting plate 704, the fixing rod 702 and the compression rod 602 will not wear due to friction.
[0049] Through the above technical solution, 1. The clamping component 5 can clamp the curtain laid flat on the movable support component 4, and at the same time, by moving the pressing component 6 downward, several pressing ends on the pressing component 6 can simultaneously press the curtain between the two clamping components 5 downward; in the above setting, only pressing the clamping component 5 is needed to make the curtain form a wave shape on the movable support component 4, and the whole operation is relatively convenient. At the same time, since several pressing ends can move downward simultaneously, the consistency and accuracy of the curtain wave arc can be guaranteed, and also... This ensures the overall quality and appearance of the product; 2. By pressing the squeeze handle 605 downwards, several squeeze rollers 604 are squeezed, and after the squeeze rollers 604 move to the predetermined position, the spring 705 can push the fixing rod 702 through the connecting plate 704, and the fixing rod 702 can move into the corresponding fixing hole 701; The above settings ensure that the squeeze rollers 604 will not move downwards under the action of external force after moving to the predetermined position, thereby further improving the accuracy of the arc of the wave-shaped curtain formed under the squeezing of the squeeze rollers 604.
[0050] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0051] The preferred embodiments of the utility model disclosed above are merely illustrative of the utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the utility model, thereby enabling those skilled in the art to better understand and utilize it. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A fabric heat setting device with waste heat recovery function, comprising a heating chamber (1), wherein a heating component (2) is disposed inside the heating chamber (1), and a waste heat recovery component (3) is disposed on the top of the heating chamber (1), characterized in that, It also includes a movable support assembly (4), which is disposed inside the heating box (1). The support end of the movable support assembly (4) is symmetrically provided with clamping assemblies (5), and a squeezing assembly (6) is provided between the two clamping assemblies (5). An elastic limiting assembly (7) is provided on one side of the squeezing assembly (6). The movable support assembly (4) is used to support the curtain, the clamping assembly (5) is used to clamp the curtain on the movable support assembly (4), and several pressing ends of the pressing assembly (6) are used to press the clamped curtain downwards.
2. The fabric heat setting equipment with waste heat recovery function according to claim 1, characterized in that, The heating assembly (2) includes a transport pipe (201) which is located on the back of the heating box (1). Several branch pipes (202) are fixedly connected to the transport pipe (201) and extend into the interior of the heating box (1). Several nozzles (203) are fixedly connected to the outer surface of the branch pipes (202).
3. The fabric heat setting equipment with waste heat recovery function according to claim 2, characterized in that, The waste heat recovery assembly (3) includes a heat exchange device (301), which is fixedly installed on the top of the heating box (1). The bottom of the heat exchange device (301) is fixedly connected to an extraction port (302), which extends into the interior of the heating box (1). An air inlet slot (303) and an air outlet slot (304) are respectively opened on both sides of the top of the heat exchange device (301). One end of the transport pipe (201) is fixedly installed on the back of the heat exchange device (301).
4. A fabric heat setting device with waste heat recovery function according to claim 2, characterized in that, The movable support assembly (4) includes a movable groove (401), which is located at the bottom of the inner wall of the heating box (1). A caster wheel (402) is provided inside the movable groove (401). A support plate (403) is fixedly installed on the top of the caster wheel (402). A support rod (404) is fixedly connected to the top of the support plate (403). A support frame (405) is fixedly installed on one side of the support rod (404). A branch pipe (202) is provided on both the upper and lower sides of the support frame (405). Several support rollers (406) are rotatably connected inside the support frame (405). A box door (407) is rotatably connected to the front of the heating box (1). A limit frame (408) is fixedly connected to the back of the box door (407) corresponding to the support frame (405).
5. A fabric heat setting device with waste heat recovery function according to claim 4, characterized in that, The clamping assembly (5) includes a mounting bracket (501), which is fixedly mounted on the outside of the support frame (405). The top of the mounting bracket (501) is threadedly connected to a clamping screw (502). The bottom end of the clamping screw (502) passes through the mounting bracket (501) and is rotatably connected to a clamping frame (503). The inside of the clamping frame (503) is rotatably connected to a clamping roller (504). The top of the clamping frame (503) is fixedly connected to a limiting rod (505), which is movably connected to the mounting bracket (501).
6. A fabric heat setting device with waste heat recovery function according to claim 5, characterized in that, The extrusion assembly (6) includes an extrusion plate (601). Two extrusion plates (601) are symmetrically arranged on the top of the mounting frame (501). Several extrusion rods (602) are fixedly connected to the bottom of each of the two extrusion plates (601). The bottom end of each extrusion rod (602) passes through the mounting frame (501) and is fixedly connected to an extrusion frame (603). An extrusion roller (604) is rotatably connected inside the extrusion frame (603). Several extrusion rollers (604) are located between adjacent support rollers (406). An extrusion handle (605) is fixedly connected to the top of the two extrusion plates (601).
7. A fabric heat setting device with waste heat recovery function according to claim 6, characterized in that, The elastic limiting component (7) includes a fixing hole (701), which is located on one side of the mounting bracket (501). The fixing hole (701) passes through the compression rod (602). A fixing rod (702) is movably connected inside the fixing hole (701). A storage tube (703) is fixedly connected to one side of the mounting bracket (501) corresponding to the fixing hole (701). A connecting plate (704) is movably connected inside the storage tube (703). The fixing rod (702) is fixedly connected to the connecting plate (704). A spring (705) is fixedly connected between the connecting plate (704) and the inner wall of the storage tube (703). One end of the fixing rod (702) passes through the storage tube (703) and is fixedly connected to a pull handle (706). The other end of the fixing rod (702) is rotatably connected to a ball bearing (707).