An ultrafast heating conductor with water-diversion structure

Abstract

The utility model provides a kind of extremely fast heating conductor with water distribution structure belongs to heating technical field, including heating body shell, the lower end of heating body shell is equipped with water inlet, the side of heating body shell is equipped with water outlet, six heating plates are provided in the inside of heating body shell, two waterway baffle are arranged between the heating plate, the top of heating plate is fixedly connected with heating body shell, one end of waterway baffle is fixedly connected with heating body shell, waterway baffle divides heating plate into three groups evenly.The utility model uses above-mentioned one kind of extremely fast heating conductor with water distribution structure, solves the problem that traditional heating device internal water flow is disorderly and easy to scale, heat exchange structure design is not reasonable and slow, poor sealing causes water leakage.

Description

Technical Field

[0001] This utility model relates to the field of heating technology, and in particular to a high-speed heating conductor with a water distribution structure. Background Technology

[0002] In today's booming heating industry, where the requirements for heating quality are becoming increasingly stringent, traditional heating devices are facing a series of technical dilemmas that urgently need to be overcome, and their limitations are becoming more and more apparent.

[0003] Scale formation is a major problem in traditional heating devices. Due to the lack of scientific and rational water flow distribution within the device, and the limited corrosion resistance of heating element materials, minerals in the water easily deposit on the surface of the heating elements during heating, forming stubborn scale. This scale buildup acts like an invisible barrier at the heat exchange interface, significantly hindering effective heat transfer and resulting in a substantial reduction in heat exchange efficiency. This not only leads to a large amount of unnecessary energy consumption and increased operating costs, but also accelerates the aging and damage of heating elements, drastically shortening the equipment's lifespan and imposing a heavy economic burden on users.

[0004] Slow heating speed is another significant drawback of traditional heating systems, making it difficult to meet modern heating demands. Due to limitations in heating element performance and crude, unreasonable heat exchange structure design, traditional heating devices often require a long time to heat the medium to the set temperature. In cold seasons, users have to wait a long time for the heating system to reach a suitable temperature, which undoubtedly seriously affects the user experience and reduces comfort.

[0005] Water leakage is a significant safety issue that traditional heating devices cannot ignore. Defects in the sealing process at connection points and insufficient material stability make these devices highly susceptible to leakage during long-term use. Leaks not only waste valuable energy but can also trigger a series of secondary disasters, such as short circuits, equipment damage, and even serious safety accidents like fires, posing a direct threat to the lives and property of users.

[0006] Therefore, developing a new type of heating device with superior performance, capable of preventing scale buildup, rapid heating, and eliminating leaks, has become an urgent priority for promoting technological innovation in the heating industry, improving heating quality, and protecting user safety and rights. Utility Model Content

[0007] The purpose of this invention is to provide a high-speed heating conductor with a water distribution structure, which solves the problems of turbulent water flow and scale formation inside traditional heating devices, slow heating due to unreasonable heat exchange structure design, and water leakage caused by poor sealing.

[0008] To achieve the above objectives, this utility model provides a rapid heating conductor with a water distribution structure, including a heating body shell. The lower end of the heating body shell has a water inlet, and the side of the heating body shell has a water outlet. Six heating plates are arranged inside the heating body shell, and two water channel baffles are arranged between the heating plates. The top of the heating plate is fixedly connected to the heating body shell, and one end of the water channel baffle is fixedly connected to the heating body shell. The water channel baffle divides the heating plates into three groups on average.

[0009] Preferably, the heating plate has a U-shaped structure, with both sides of the heating plate having inwardly recessed structures. Two elliptical through holes are provided on the recessed structures of the heating plate, a fixed end extends from the top of the heating plate, and a rectangular water guide hole is provided on the top of the heating plate.

[0010] Preferably, the heating plate is made of nickel-chromium wire, the heating plate has a hollow structure, the heating plate is filled with insulating coal powder, and the heating plate is fixedly covered with a stainless steel surface layer, which is plated with an aluminum layer.

[0011] Preferably, the water channel baffle is made of stainless steel and is welded to the outer shell of the heating element.

[0012] Preferably, the outer shell of the heating element is welded to the heating plate via a fixed end.

[0013] Preferably, the heating plate is arranged in parallel with the water channel baffle.

[0014] Therefore, the present invention employs the above-mentioned rapid heating conductor with a water-dividing structure, and the technical effects are as follows: 1. Optimized water flow distribution: The device is equipped with water flow baffles, which form a specific water distribution structure, so that the water flows in the outer shell of the heating element according to the designed path; the orderly water flow distribution avoids the generation of local water flow that is too slow or dead zones, reduces the chance of impurities in the water depositing on the surface of the heating plate, and thus effectively prevents the formation of scale.

[0015] 2. Water separation structure promotes heat exchange: The water separation structure allows the water flow to fully contact the heating plate, increasing the heat exchange area. During the flow, the water flow continuously exchanges heat with the high-temperature heating plate, thereby quickly absorbing heat and improving the heating speed.

[0016] 3. Parallel arrangement optimizes heat transfer: The heating plate and the water flow baffle are arranged in parallel. This layout is conducive to the uniform transfer of heat to the water flow, avoiding local overheating or undercooling, improving the overall heating efficiency, and enabling the water flow to reach the required temperature more quickly. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a cross-sectional view of the overall structure of this utility model; Figure 3 This is a schematic diagram of the heating plate structure of this utility model.

[0018] 1. Heating element outer shell; 2. Heating plate; 3. Water channel baffle; 4. Water inlet; 5. Water outlet; 6. Through hole; 7. Water guide hole; 8. Fixed end. Detailed Implementation

[0019] The technical solution of this utility model will be further described below with reference to the accompanying drawings and embodiments.

[0020] Unless otherwise defined, the technical or scientific terms used in this invention shall have the ordinary meaning as understood by one of ordinary skill in the art to which this invention pertains.

[0021] Example 1 This invention provides a high-speed heating conductor with a water distribution structure. By optimizing the water flow path and heat exchange structure, it effectively solves the problems of turbulent water flow leading to scale formation, slow heating speed, and poor sealing leading to water leakage in traditional heating devices.

[0022] like Figures 1-2 As shown, a rapid heating conductor with a water distribution structure mainly includes a heating element shell 1, a water inlet 4, a water outlet 5, a heating plate 2, and a water channel baffle 3. The heating element shell 1 serves as the external structure of the entire device, providing protection and support. The water inlet 4 is located at the lower end of the heating element shell 1, and the water outlet 5 is located on the side to facilitate the inflow and outflow of water. The heating element shell 1 is welded to the heating plate 2 via a fixed end 8. The water channel baffle 3 is also welded to the heating element shell 1 to ensure the sealing between components and effectively prevent liquid leakage.

[0023] like Figure 3As shown, the heating element shell 1 contains six heating plates 2, with two water channel baffles 3 positioned between them. The water channel baffles 3 are made of stainless steel and welded to the heating element shell 1. Two heating plates 2 are positioned at each of the left and right ends, forming a specific water distribution structure. Notably, the heating plates 2 in this embodiment employ an innovative U-shaped extended structure. Their sides not only recess inward to form streamlined water channels, but also have numerous densely packed elliptical through holes 6. This design, while maintaining the structural strength of the heating plate, significantly increases the surface area of ​​the heating plate 2 in contact with the water flow, i.e., the heat dissipation area. The heating plates 2 are made of nickel-chromium wire, hollow inside and filled with insulating coal powder, and covered with a stainless steel surface layer and plated with an aluminum layer. Nickel-chromium wire has high resistivity and can generate a large amount of heat when current flows through it. The stainless steel-aluminum composite surface design of the heating plate 2 fully utilizes the high thermal conductivity of aluminum, allowing the heat generated by the heating plate 2 to be quickly and evenly transferred to the water flow, significantly improving thermal conductivity. Due to the significant increase in heat dissipation area, the water flow has more thorough contact with the heating plate 2, resulting in more rapid heat exchange. Simultaneously, the combined effect of the aluminum coating and the stainless steel substrate minimizes heat loss within the heating plate 2 and during water flow, ensuring that almost all heat is effectively utilized for heating the medium, thus achieving a substantial improvement in heat transfer efficiency.

[0024] Heating plate 2 employs a hollow structure to reduce weight and cost; however, the hollow portion may deform due to thermal expansion and contraction or mechanical vibration. Insulating pulverized coal, as a filling material, supports the inner wall of heating plate 2, preventing it from collapsing or deforming due to prolonged high-temperature use or external forces. Its insulating properties prevent safety hazards caused by current leakage or short circuits within heating plate 2. A layer of stainless steel is applied to the outer substrate of heating plate 2. The stainless steel layer, with its excellent corrosion resistance and high strength, provides basic protection and support for heating plate 2. After the stainless steel layer is applied, a plating process is used to uniformly coat the surface of the stainless steel layer with aluminum. The aluminum coating not only has good thermal conductivity, improving the heat transfer efficiency of heating plate 2, but also enhances the oxidation resistance of the surface of heating plate 2 to a certain extent, thereby extending the service life of heating plate 2 and improving its overall performance.

[0025] The device is equipped with a water flow baffle 3, which forms a specific water distribution structure, allowing water to flow along a designed path within the heating element's outer shell 1. This orderly water flow distribution avoids areas with excessively slow water flow or dead zones, reducing the chance of impurities in the water depositing on the surface of the heating plate 2, thereby effectively preventing scale formation.

[0026] The heating plate 2 has a U-shaped structure with inwardly recessed sides. Elliptical through-holes 6 are formed in the recessed structure, and a rectangular water guide hole 7 is formed at the top. This structural feature of the heating plate 2 facilitates smoother water flow around it, further reducing the possibility of impurities adhering and settling, and lowering the risk of scale formation. The heating plate 2 is made of nickel-chromium wire, which has high resistivity and can quickly convert electrical energy into heat energy when energized. Simultaneously, the hollow interior of the heating plate 2, filled with insulating coal powder, and covered with stainless steel and aluminum plating, helps to retain and transfer heat, reducing heat loss and enabling the heating plate 2 to heat up rapidly.

[0027] The water distribution structure ensures full contact between the water flow and the heating plate 2, increasing the heat exchange area. During its flow, the water continuously exchanges heat with the high-temperature heating plate 2, enabling rapid heat absorption and accelerating the heating process. The parallel arrangement of the heating plate 2 and the water path baffle 3 facilitates the even distribution of heat throughout the water flow, preventing localized overheating or undercooling, improving overall heating efficiency, and allowing the water to reach the desired temperature more quickly.

[0028] Therefore, this utility model adopts the above-mentioned high-speed heating conductor with water distribution structure. By setting six U-shaped heating plates and two water flow baffles inside the heating body shell, an orderly water flow path is formed, which effectively prevents scale formation and improves heat exchange efficiency. The heating plates are made of nickel-chromium wire, hollow filled with insulating coal powder and stainless steel-aluminum composite surface design. Combined with the parallel arrangement structure, the heating speed, sealing and thermal uniformity are significantly enhanced, solving the technical problems of easy scale formation, slow heating and easy water leakage in traditional devices.

[0029] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and not to limit it. Although the utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can still be made to the technical solution of this utility model, and these modifications or equivalent substitutions cannot cause the modified technical solution to deviate from the spirit and scope of the technical solution of this utility model.

Claims

1. A rapidly heating conductor with a water-separating structure, characterized in that, The device includes a heating element housing, with a water inlet at the lower end and a water outlet on the side. Inside the heating element housing, there are six heating plates, with two water channel baffles between the heating plates. The top of each heating plate is fixedly connected to the heating element housing, and one end of each water channel baffle is fixedly connected to the heating element housing, dividing the heating plates into three equal groups.

2. The ultra-fast heating conductor with a water-separating structure according to claim 1, characterized in that, The heating plate has a U-shaped structure with inwardly recessed structures on both sides. Two elliptical through holes are provided on the recessed structures of the heating plate. A fixed end extends from the top of the heating plate, and a rectangular water guide hole is provided on the top of the heating plate.

3. The ultra-fast heating conductor with a water-separating structure according to claim 1, characterized in that, The heating plate is made of nickel-chromium wire, has a hollow internal structure, is filled with insulating coal powder, and is covered with a stainless steel surface layer, which is then plated with an aluminum layer.

4. The ultra-fast heating conductor with a water-separating structure according to claim 1, characterized in that, The water channel baffle is made of stainless steel and is welded to the outer shell of the heating element.

5. A rapidly heating conductor with a water-separating structure according to claim 1, characterized in that, The outer shell of the heating element is welded to the heating plate via a fixed end.

6. The ultra-fast heating conductor with a water-separating structure according to claim 1, characterized in that, The heating plate is arranged in parallel with the water channel baffle.

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