A smelting device for copper powder water atomization

The design of the copper powder water atomization smelting device solved the problems of uneven copper powder supply and complex operation, realized uniform copper powder feeding and discharge control, reduced production costs, and simplified the operation process.

CN224681213UActive Publication Date: 2026-08-25JIANGSU COPPER POWDER METAL TECH CO LTD
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Patent Information

Application Number
CN202521452774.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-11
Publication Date
2026-08-25
Estimated Expiration
2035-07-11

AI Technical Summary

Technical Problem

Existing smelting equipment suffers from uneven copper powder supply and operational complexity, increasing labor intensity and costs.

Method used

A copper powder water atomization smelting device is adopted, including a mounting frame, smelting components, feeding components and electric heating blocks. Through the cooperation of hydraulic push rods and electric push rods, uniform feeding and discharge control of copper powder are achieved. Combined with the design of storage tank and feeding pump, the uniformity of feeding and the functionality of the equipment are improved.

Benefits of technology

It achieves uniform feeding and discharge control of copper powder, reduces production costs, simplifies operation procedures, and improves equipment functionality and feeding uniformity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a kind of smelting device for copper powder water atomization, including mounting bracket, the side surface of mounting bracket is connected with smelting component, the smelting component includes fixed frame, the inner side wall of mounting bracket is hinged with smelting furnace by two first pin shafts, the side surface of fixed frame is hinged with hydraulic push rod by second pin shaft, it is related to copper powder field.The device can smelt raw materials in smelting furnace by electric heating block, and cooperate with the pushing force of hydraulic push rod, the isolation of first pin shaft, second pin shaft, third pin shaft, U-shaped connecting frame and isolation plate, which can conveniently pour out smelted raw materials from smelting furnace, and can conveniently control the amount of discharge, can conveniently store copper powder, and combined with the pushing force of electric push rod, it can conveniently drive the discharge head to move, avoid the situation that discharge head affects the emission smelting raw materials, which improves the functionality of the equipment and the uniformity of feeding.
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Description

Technical Field

[0001] This utility model relates to the field of copper powder, specifically a copper powder water atomization smelting device. Background Technology

[0002] Copper dust poses health hazards. Inhaling large amounts of copper fumes can cause metal fume fever, with symptoms including chills, fever, and respiratory irritation. Workers exposed to copper dust for extended periods often develop contact dermatitis and nasal and eye irritation, leading to sore throat, cough, nasal congestion, rhinitis, and even nasal septum perforation. Long-term inhalation can also cause pulmonary fibrosis.

[0003] Currently, copper powder is an essential raw material in smelting. Existing smelting equipment mainly relies on external auxiliary feeding for copper powder, which not only increases the workload but also results in uneven supply. Furthermore, existing smelting equipment has a complex structure, making it inconvenient to operate and costly. Therefore, we provide a copper powder water atomization smelting device to solve this problem. Utility Model Content

[0004] The purpose of this utility model is to provide a smelting device for copper powder water atomization, so as to solve the problems mentioned in the background art and overcome its technical defects.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a copper powder water atomization smelting device, including a mounting frame, a smelting component connected to one side of the mounting frame, the smelting component including a fixed frame, a smelting furnace hinged to the inner wall of the mounting frame by two first pins, a hydraulic push rod hinged to one side of the fixed frame by a second pin, a U-shaped connecting frame hinged to one end of the hydraulic push rod by a third pin, a side of the U-shaped connecting frame fixedly connected to the outer surface of the smelting furnace, an electric heating block connected to the inner bottom wall of the smelting furnace, an isolation plate connected to one side of the electric heating block, a feeding component connected to one side of the mounting frame, the feeding component including a storage tank, a feeding pump connected to one side of the mounting frame, an inlet pipe connected to the input end of the feeding pump, a return pipe connected to the output end of the feeding pump, a discharge head connected to one end of the return pipe, a vertical plate connected to one side of the mounting frame, and an electric push rod embedded in one side of the vertical plate.

[0006] As a further improvement of this utility model: an observation window is fixedly embedded on the outer surface of the storage box, and the observation window is made of tempered glass.

[0007] As a further improvement of this utility model: a control display screen is connected to one side of the storage box, and one end of the electric push rod is fixedly connected to the outer surface of the discharge head.

[0008] As a further improvement of this utility model: one side of the storage box is connected to an annular protective plate, and the outer surface of the smelting furnace is coated with a high-temperature resistant layer.

[0009] As a further improvement of this utility model: a recording camera is installed on one side of the mounting bracket, and one end of the feed pipe is in contact with the inner bottom wall of the storage box.

[0010] As a further improvement of this utility model: a support frame is connected to one side of the mounting bracket, and a set of mounting holes is provided on one side of the support frame.

[0011] As a further improvement of this utility model: the inner side wall of the fixing frame is fixedly connected to two connecting blocks, and one side of each connecting block is fixedly connected to one side of the mounting frame.

[0012] As a further improvement of this utility model: a mold box is placed on one side of the mounting frame, and the outer surface of the isolation plate is fixedly connected to the inner wall of the smelting furnace.

[0013] Compared with the prior art, the beneficial effects of this utility model include:

[0014] 1. This device uses an electric heating block to easily melt the raw materials inside the smelting furnace. With the pushing force of the hydraulic push rod, the first pin, the second pin, the third pin, the U-shaped connecting frame, and the isolation plate, it can easily pour the smelted raw materials out of the smelting furnace and easily control the amount of material discharged, while reducing production costs.

[0015] 2. This device can conveniently store copper powder through a storage tank. Combined with the extraction capacity of the feed pump and the conduction of the feed pipe, rebound pipe and discharge head, it can easily extract the copper powder inside the storage tank and discharge it into the smelting furnace. In addition, combined with the driving force of the electric push rod, it can easily drive the discharge head to move, avoiding the situation where the discharge head affects the discharge of smelting raw materials. This improves the functionality of the equipment and the uniformity of the feeding. Attached Figure Description

[0016] The disclosure of this utility model is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. In the drawings, the same reference numerals are used to refer to the same parts. Wherein:

[0017] Figure 1 The schematic diagram shows a three-dimensional structural view of the mounting bracket according to one embodiment of the present invention;

[0018] Figure 2 The schematic diagram shows a side view of a mounting bracket according to one embodiment of the present invention;

[0019] Figure 3 The schematic diagram shows a top view of a mounting bracket according to one embodiment of the present invention;

[0020] Figure 4 The diagram schematically shows a rear sectional view of a smelting furnace according to one embodiment of the present invention;

[0021] The following are the labeling elements in the diagram: 1. Mounting frame; 2. Melting assembly; 201. Melting furnace; 202. Fixing frame; 203. Hydraulic push rod; 204. U-shaped connecting frame; 205. Electric heating block; 206. Isolation plate; 3. Feeding assembly; 301. Storage box; 302. Feeding pump; 303. Feed pipe; 304. Rebound tube; 305. Discharge head; 306. Vertical plate; 307. Electric push rod; 4. Circular protective enclosure; 5. Observation window; 6. Control display screen; 7. Mold box; 8. Recording camera; 9. Connecting block; 10. Support frame. Detailed Implementation

[0022] It is readily understood that, based on the technical solution of this utility model, those skilled in the art can propose various interchangeable structural methods and implementations without altering the essential spirit of this utility model. Therefore, the following detailed embodiments and accompanying drawings are merely illustrative descriptions of the technical solution of this utility model and should not be considered as the entirety of this utility model or as limitations or restrictions on the technical solution of this utility model.

[0023] According to the embodiments of this utility model, combined with Figures 1-4 As shown.

[0024] A copper powder water atomization smelting apparatus includes a mounting frame 1. A smelting assembly 2 is connected to one side of the mounting frame 1. The smelting assembly 2 includes a fixing frame 202. A smelting furnace 201 is hinged to the inner wall of the mounting frame 1 via two first pins. A hydraulic push rod 203 is hinged to one side of the fixing frame 202 via a second pin. One end of the hydraulic push rod 203 is hinged to a U-shaped connecting frame 204 via a third pin. One side of the U-shaped connecting frame 204 is fixedly connected to the outer surface of the smelting furnace 201. An electric heating block 205 is connected to the inner bottom wall of the furnace 201. An isolation plate 206 is connected to one side of the electric heating block 205. A feeding assembly 3, including a storage bin 301, is connected to one side of the mounting frame 1. A feeding pump 302 is connected to one side of the mounting frame 1. The input end of the feeding pump 302 is connected to a feed pipe 303. The output end of the feeding pump 302 is connected to a rebound pipe 304. One end of the rebound pipe 304 is connected to a discharge head 305. A vertical plate is connected to one side of the mounting frame 1. 306, one side of the upright plate 306 is inlaid with an electric push rod 307. Through the electric heating block 205, the raw materials inside the melting furnace 201 can be easily melted. With the pushing force of the hydraulic push rod 203, and the isolation of the first pin, second pin, third pin, U-shaped connecting frame 204 and isolation plate 206, the molten raw materials can be easily poured out of the melting furnace 201, and the amount of material discharged can be easily controlled. At the same time, it reduces production costs through the storage box 3. 01 allows for convenient storage of copper powder. Combined with the extraction capacity of the feed pump 302 and the conduction of the feed pipe 303, rebound pipe 304, and discharge head 305, it can easily extract copper powder from the storage tank 301 and discharge it into the smelting furnace 201. Furthermore, combined with the driving force of the electric push rod 307, it can easily drive the discharge head 305 to move, avoiding the situation where the discharge head 305 affects the discharge of smelting raw materials. This improves the functionality of the equipment and the uniformity of the feeding.

[0025] In this embodiment, an observation window 5 is fixedly embedded on the outer surface of the storage box 301. The observation window 5 is made of tempered glass. Using the observation window 5, the remaining amount of copper powder inside the storage box 301 can be easily known, avoiding the situation where it affects the smelting. A control display screen 6 is connected to one side of the storage box 301. One end of the electric push rod 307 is fixedly connected to the outer surface of the discharge head 305. Using the control display screen 6, the operation of the electrical components can be easily set and controlled. An annular protective plate 4 is connected to one side of the storage box 301. The outer surface of the smelting furnace 201 is sprayed with a high-temperature resistant layer. Using the annular protective plate 4, the copper powder can be easily blocked, avoiding the situation where it overflows. A recording camera 8 is installed on one side of the mounting frame 1. One end of the feed pipe 303 is in contact with the inner bottom wall of the storage box 301. Using the recording camera 8, the operation process can be easily recorded.

[0026] In this embodiment, a support frame 10 is connected to one side of the mounting frame 1. A set of mounting holes are provided on one side of the support frame 10. The support frame 10 and the mounting holes can be used to support and fix the equipment, preventing displacement. Two connecting blocks 9 are fixedly connected to the inner wall of the fixing frame 202. One side of each connecting block 9 is fixedly connected to one side of the mounting frame 1. The connecting blocks 9 can improve the load-bearing capacity of the fixing frame 202 and prevent breakage. A mold box 7 is placed on one side of the mounting frame 1. The outer surface of the isolation plate 206 is fixedly connected to the inner wall of the melting furnace 201. The mold box 7 can be used to easily process the molten liquid into the required workpiece.

[0027] Working principle: First, the device is transported to the location of use, and the electrical components are connected to the power supply. Copper powder is then placed into the storage tank 301. Simultaneously, the external control display screen 6 is pressed to set the required program. The raw materials are then placed into the smelting furnace 201. Subsequently, the electric heating block 205 operates, and after a certain period of time, the raw materials are melted through the isolation plate 206. The system starts the feeding pump 302 as needed. The feeding pump 302 feeds copper powder into the smelting furnace 201 through the feed pipe 303, the spring pipe 304, and the discharge head 305. After smelting is completed, the electric push rod 307 is activated for recovery. Combined with the recovery of the electric push rod 307, the discharge head 305 is moved away from the smelting furnace 201. At the same time, the hydraulic push rod 203 is activated. In conjunction with the first pin, the second pin, the third pin, and the U-shaped connecting frame 204, the molten liquid is discharged into the mold box 7. The above is the complete usage process of this utility model.

[0028] The technical scope of this utility model is not limited to the content described above. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this utility model, and all such modifications and variations should fall within the protection scope of this utility model.

Claims

1. A smelting apparatus for copper powder water atomization, characterized in that, The system includes a mounting frame (1), one side of which is connected to a smelting assembly (2). The smelting assembly (2) includes a fixing frame (202). A smelting furnace (201) is hinged to the inner wall of the mounting frame (1) via two first pins. A hydraulic push rod (203) is hinged to one side of the fixing frame (202) via a second pin. One end of the hydraulic push rod (203) is hinged to a U-shaped connecting frame (204) via a third pin. One side of the U-shaped connecting frame (204) is fixedly connected to the outer surface of the smelting furnace (201). An electric heating block (205) is connected to the inner bottom wall of the smelting furnace (201). A partition plate (206) is connected to one side of the hot block (205), and a feeding assembly (3) is connected to one side of the mounting frame (1). The feeding assembly (3) includes a storage box (301). A feeding pump (302) is connected to one side of the mounting frame (1). The input end of the feeding pump (302) is connected to a feed pipe (303). The output end of the feeding pump (302) is connected to a spring pipe (304). One end of the spring pipe (304) is connected to a discharge head (305). A vertical plate (306) is connected to one side of the mounting frame (1). An electric push rod (307) is embedded on one side of the vertical plate (306).

2. The copper powder water atomization smelting apparatus according to claim 1, characterized in that, The outer surface of the storage box (301) is fixedly inlaid with an observation window (5), which is made of tempered glass.

3. The copper powder water atomization smelting apparatus according to claim 1, characterized in that, A control display screen (6) is connected to one side of the storage box (301), and one end of the electric push rod (307) is fixedly connected to the outer surface of the discharge head (305).

4. The copper powder water atomization smelting apparatus according to claim 1, characterized in that, One side of the storage box (301) is connected to an annular protective enclosure (4), and the outer surface of the smelting furnace (201) is coated with a high-temperature resistant layer.

5. The copper powder water atomization smelting apparatus according to claim 1, characterized in that, A recording camera (8) is installed on one side of the mounting bracket (1), and one end of the feed pipe (303) is in contact with the inner bottom wall of the storage box (301).

6. The copper powder water atomization smelting apparatus according to claim 1, characterized in that, The mounting bracket (1) is connected to a support bracket (10) on one side, and a set of mounting holes are provided on one side of the support bracket (10).

7. The copper powder water atomization smelting apparatus according to claim 1, characterized in that, The inner wall of the fixing frame (202) is fixedly connected to two connecting blocks (9), and one side of each connecting block (9) is fixedly connected to one side of the mounting frame (1).

8. The copper powder water atomization smelting apparatus according to claim 1, characterized in that, A mold box (7) is placed on one side of the mounting bracket (1), and the outer surface of the isolation plate (206) is fixedly connected to the inner wall of the smelting furnace (201).