An apparatus for improving the detection efficiency of a far-field screen

The remote image screen inspection equipment, driven by an automatic switching mechanism and a servo motor, solves the inefficiency problem caused by manual replacement of color and graphic plates in existing technologies, realizes automated inspection, improves inspection efficiency, and reduces labor intensity.

CN224682193UActive Publication Date: 2026-08-25SUZHOU DEYI AUTOMOTIVE ELECTRONICS CO LTD
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Patent Information

Application Number
CN202521900536.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-04
Publication Date
2026-08-25
Estimated Expiration
2035-09-04

AI Technical Summary

Technical Problem

The existing method for inspecting remote image screens is small-batch sampling inspection, which relies on manual replacement of color plates and graphic plates, resulting in low inspection efficiency and high labor intensity, making it unsuitable for full inspection during mass production.

Method used

An automatic switching mechanism is adopted, including an automatic color plate switching mechanism and an automatic shape plate switching mechanism, combined with a rotary servo motor and a lifting module, to realize the automatic switching of color plates and graphic plates and the automatic adjustment of detection distance.

Benefits of technology

It has automated the inspection of remote image screens, improved inspection efficiency, and reduced the workload of inspection personnel.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an equipment of improving far -infrared screen detection efficiency, including equipment rack, equipment rack inside is equipped with color plate automatic switching mechanism and shape board automatic switching mechanism respectively, and color plate automatic switching mechanism is equipped with first support frame on shape board automatic switching mechanism upper end, and first support frame end surface is equipped with first far -infrared screen and second far -infrared screen respectively, and first far -infrared screen and second far -infrared screen one end are equipped with camera and chromatograph respectively, and the other side of second far -infrared screen away from first far -infrared screen is equipped with display screen, and the camera is fixed in first support frame end surface through camera support.
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Description

Technical Field

[0001] This utility model relates to the field of remote image screen detection technology, specifically to a device for improving the detection efficiency of remote image screens. Background Technology

[0002] The existing testing methods are small-batch sampling inspections; namely: 1. Color reproduction testing, 2. Image reproduction testing; Color reproduction testing method: Use a chromatograph to test whether there is color deviation in 5 color samples (blue, red, black, green and white). All 5 colors must be tested. The method of graphic restoration detection is as follows: use a camera to detect whether the three graphic boards (grid line graph, dot line graph, and checkerboard graph) are stretched or deformed at different imaging distances, and all three shapes must be detected, and each imaging distance must be detected three times; both the color board and the graphic board are square thin aluminum plates with plain color paper or graphics pasted on one side. Current inspection methods primarily involve manually replacing color and graphic plates, which is labor-intensive for inspectors, slow-paced, and inefficient, making it unsuitable for full inspection in mass production. Utility Model Content

[0003] The purpose of this invention is to provide a device that improves the detection efficiency of far-view screens, so as to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a device for improving the detection efficiency of a far-image screen, comprising a device frame, wherein an automatic color plate switching mechanism and an automatic shape plate switching mechanism are respectively provided inside the device frame, a first support frame is provided at the upper end of the automatic color plate switching mechanism and the automatic shape plate switching mechanism, a first far-image screen and a second far-image screen are respectively provided on the end face of the first support frame, a camera and a chromatograph are respectively provided at one end of the first far-image screen and the second far-image screen, and a display screen is provided on the other side of the second far-image screen away from the first far-image screen, and the camera is fixed to the end face of the first support frame by a camera bracket.

[0005] In a further optimized version, the automatic shape plate switching mechanism includes a switching frame, a second support frame at the lower end of the switching frame, and a first drive mechanism connected thereto at one end of the switching frame.

[0006] In a further optimized version, the first drive mechanism consists of a first rotary servo motor, a first rotary reducer, and a first coupling.

[0007] In a further optimized configuration, the two end faces of the second support frame are symmetrically provided with first bearing seats that are connected to the switching frame and the first coupling.

[0008] In a further optimized configuration, the lower end of the second support frame is provided with a lifting plate connected thereto. The lifting plate is provided with a lifting mechanism on the other side away from the second support frame. The lifting mechanism includes a lifting module that is movably connected to the second support frame. The upper end of the lifting module is provided with a lifting reducer and a lifting servo motor in sequence.

[0009] In a further optimized version, the color plate automatic switching mechanism is composed of a hexagonal switching frame, and a second driving mechanism connected to the middle of one side of the hexagonal switching frame is provided therewith.

[0010] In a further optimized configuration, the second drive mechanism consists of a second rotary servo motor, a second rotary reducer, and a second coupling.

[0011] In a further optimized configuration, the hexagonal switching frame is symmetrically provided with second bearing seats on both sides, and the second bearing seats are fixedly installed with the internal support crossbar of the equipment frame.

[0012] In a further optimized configuration, the outer sides of the switching frame and the hexagonal switching frame are respectively provided with shape plates and color plates, and are respectively fixed to them by a first pressure block and a second pressure block.

[0013] Further optimized, both the color plate and the shape plate are 4mm thick aluminum plates, and the surface is covered with plain color paper or graphic paper.

[0014] Beneficial effects The device for improving the detection efficiency of far-image screens provided by this utility model achieves the effects of automatic switching of color plates, automatic switching of graphic plates, and automatic adjustment of graphic imaging distance. No manual plate changing is required during detection, which improves detection efficiency and reduces the labor intensity of detection personnel. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the automatic shape plate switching mechanism of this utility model; Figure 3 This is a schematic diagram of the automatic color plate switching mechanism of this utility model. Detailed Implementation

[0016] The following are specific embodiments of the present invention, which are described in conjunction with the accompanying drawings. However, the present invention is not limited to these embodiments.

[0017] Example like Figure 1-3As shown, a device for improving the detection efficiency of a remote image screen includes a device frame 1. Inside the device frame 1, there are an automatic color plate switching mechanism 3 and an automatic shape plate switching mechanism 29. The upper end of the automatic color plate switching mechanism 3 and the automatic shape plate switching mechanism 29 is provided with a first support frame 2. The end face of the first support frame 2 is provided with a first remote image screen 5 and a second remote image screen 6. One end of the first remote image screen 5 and the second remote image screen 6 is provided with a camera 8 and a chromatograph 4, respectively. The other side of the second remote image screen 6 away from the first remote image screen 5 is provided with a display screen 9. The camera 8 is fixed to the end face of the first support frame 2 by a camera bracket 7.

[0018] In this embodiment, the shape plate automatic switching mechanism 29 includes a switching frame 10, a second support frame 11 at the lower end of the switching frame 10, and a first driving mechanism connected thereto at one end of the switching frame 10.

[0019] The first drive mechanism consists of a first rotary servo motor 18, a first rotary reducer 19, and a first coupling 20.

[0020] The second support frame 11 has first bearing seats 21 symmetrically arranged on both ends, which are connected to the switching frame 10 and the first coupling 20.

[0021] The lower end of the second support frame 11 is provided with a lifting plate 14 connected thereto. The other side of the lifting plate 14 away from the second support frame 11 is provided with a lifting mechanism. The lifting mechanism includes a lifting module 15 that is movably connected to the second support frame 11. The upper end of the lifting module 15 is provided with a lifting reducer 16 and a lifting servo motor 17 in sequence. The height of the shape plate is automatically switched by adjusting the lifting mechanism. During the detection, the first rotary servo motor and the first rotary reducer drive the switching frame to rotate so as to detect different shapes.

[0022] The color plate automatic switching mechanism 3 is composed of a hexagonal switching frame 22, and a second drive mechanism connected to it is provided in the middle of one side of the hexagonal switching frame 22.

[0023] The second drive mechanism consists of a second rotary servo motor 28, a second rotary reducer 27, and a second coupling 26.

[0024] The hexagonal switching frame 22 is symmetrically provided with second bearing seats 25 on both sides, and the second bearing seats 25 are fixedly set with the internal support crossbar of the equipment frame 1. The hexagonal switching frame is rotated by the second rotary servo motor and the second rotary reducer to realize the switching of color plates, realize automatic switching of color plates and perform detection.

[0025] The outer sides of the switching frame 10 and the hexagonal switching frame 22 are respectively provided with a shape plate 12 and a color plate 23, and are respectively fixed to them by a first pressing block 13 and a second pressing block 24.

[0026] Both color swatch 23 and shape swatch 12 are 4mm thick aluminum plates, and their surfaces are covered with plain color paper or graphic paper.

[0027] Three graphic boards (dot-line graph, grid graph, and chessboard graph) are fixed to three faces of a tetrahedral rotating frame using clamping blocks, leaving one mounting face of the tetrahedron as a spare. A rotary servo motor drives the tetrahedral rotating frame to rotate in 90° increments, completing one shape board switching for each unit of rotation. A lifting linear module uses a lifting servo motor to lift the shape board and the entire rotating mechanism, achieving detection distance switching. Therefore, this mechanism can automatically switch between shape boards and detection distances. Five color plates (blue, red, black, green, and white) are fixed to the five faces of the six-sided rotating frame by pressure blocks, with one remaining mounting face reserved. The rotating servo motor drives the six-sided rotating frame to rotate in 60° units. Each rotation unit completes one color plate switching, and the color plates do not require lifting or lowering. The color and shape plates are automatically switched by rotation, and the lifting module drives the entire rotating mechanism to switch the detection distance of the shape plate.

[0028] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the scope of protection of this utility model.

Claims

1. A device for improving the detection efficiency of a far-viewing screen, characterized in that: The equipment includes a frame (1), inside which are provided an automatic color plate switching mechanism (3) and an automatic shape plate switching mechanism (29). The upper end of the automatic color plate switching mechanism (3) and the automatic shape plate switching mechanism (29) is provided with a first support frame (2). The end face of the first support frame (2) is provided with a first remote image screen (5) and a second remote image screen (6). One end of the first remote image screen (5) and the second remote image screen (6) is provided with a camera (8) and a chromatograph (4). The other side of the second remote image screen (6) away from the first remote image screen (5) is provided with a display screen (9). The camera (8) is fixed to the end face of the first support frame (2) by a camera bracket (7).

2. The device for improving the detection efficiency of a far-viewing screen according to claim 1, characterized in that: The automatic shape plate switching mechanism (29) includes a switching frame (10), a second support frame (11) at the lower end of the switching frame (10), and a first driving mechanism connected thereto at one end of the switching frame (10).

3. The device for improving the detection efficiency of a far-viewing screen according to claim 2, characterized in that: The first drive mechanism consists of a first rotary servo motor (18), a first rotary reducer (19), and a first coupling (20).

4. The device for improving the detection efficiency of a far-viewing screen according to claim 2, characterized in that: The second support frame (11) has a first bearing seat (21) symmetrically provided on both ends, which is connected to the switching frame (10) and the first coupling (20).

5. The device for improving the detection efficiency of a far-viewing screen according to claim 2, characterized in that: The lower end of the second support frame (11) is provided with a lifting plate (14) connected thereto. The lifting plate (14) is provided with a lifting mechanism on the other side away from the second support frame (11). The lifting mechanism includes a lifting module (15) movably connected to the second support frame (11). The upper end of the lifting module (15) is provided with a lifting reducer (16) and a lifting servo motor (17) in sequence.

6. The device for improving the detection efficiency of a far-viewing screen according to claim 1, characterized in that: The automatic color plate switching mechanism (3) is composed of a hexagonal switching frame (22), and a second driving mechanism connected to it is provided in the middle of one side of the hexagonal switching frame (22).

7. The device for improving the detection efficiency of a far-viewing screen according to claim 6, characterized in that: The second drive mechanism consists of a second rotary servo motor (28), a second rotary reducer (27), and a second coupling (26).

8. The device for improving the detection efficiency of a far-viewing screen according to claim 6, characterized in that: The hexagonal switching frame (22) is provided with second bearing seats (25) on both sides, and the second bearing seats (25) are fixedly installed with the internal support crossbar of the equipment frame (1).

9. The device for improving the detection efficiency of a far-viewing screen according to claim 6, characterized in that: The switching frame (10) and the hexagonal switching frame (22) are respectively provided with a shape plate (12) and a color plate (23), and are respectively fixed to them by a first pressure block (13) and a second pressure block (24).

10. The device for improving the detection efficiency of a far-viewing screen according to claim 9, characterized in that: The color plate (23) and the shape plate (12) are both 4mm thick aluminum plates, and the surface is covered with plain color paper or graphic paper.