Bamboo-based environment-friendly tray processing device

CN224688663UActive Publication Date: 2026-08-28SURGE PACKAGING ENG WUXI CO LTD
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Patent Information

Application Number
CN202522141162.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-10
Publication Date
2026-08-28
Estimated Expiration
2035-10-10

AI Technical Summary

Technical Problem

[0004]本实用新型的目的是为了解决现有技术中存在的在竹材托盘加工过程中,打磨装置难以适应不同厚度竹材、对竹材限位固定效果差导致打磨精度低的问题,而提出的一种基于竹材的环保托盘加工装置

Benefits of technology

[0013]1、本实用新型中,打磨机构通过套接在引导杆上可沿其移动,电动缸活塞杆伸缩带动分隔板升降,从而调节伺服电机及打磨轮的高度,实现对竹材不同位置的打磨,电动缸能调节打磨轮的高度,可适应不同厚度竹材的打磨需求,支撑板和分隔板的存在保证了整个打磨机构的结构稳定性。

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Abstract

The utility model discloses a kind of environment-friendly tray processing devices based on bamboo, relate to bamboo tray processing technical field, including substrate, the upper surface of the substrate is fixedly installed with vertical rod, two between the vertical rod are fixedly connected with guide rod, the outer wall of the guide rod is sleeved with polishing mechanism, the polishing mechanism includes support plate, electric cylinder and partition plate, the electric cylinder is fixedly installed on the upper surface of support plate, one end of the electric cylinder piston rod is fixedly connected with partition plate, the polishing mechanism of the utility model is moved along guide rod by sleeving, electric cylinder piston rod telescopic drives partition plate to lift, to adjust the height of servo motor and polishing wheel, realize the polishing of bamboo different position, electric cylinder can adjust the height of polishing wheel, the polishing demand of different thickness bamboo can be adapted.
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Description

Technical Field

[0001] This utility model relates to the field of bamboo processing technology, and in particular to an environmentally friendly pallet processing device based on bamboo. Background Technology

[0002] Bamboo pallets are fumigation-free logistics containers made from natural bamboo. They are industrially produced using processes such as cutting and flattening, high-temperature steaming, and carbonization for mildew prevention, resulting in excellent environmental performance.

[0003] However, in the existing technology, when processing bamboo pallets, the existing device is difficult to accurately adjust the height of the grinding component to adapt to the grinding needs of bamboo of different thicknesses. Moreover, the limiting and fixing structure of the bamboo is not perfect, which can easily cause the bamboo to shake during the grinding process, affecting the grinding accuracy and effect. At the same time, the movement of the grinding mechanism relies heavily on manual operation, which is not only labor-intensive but also has low grinding efficiency. Utility Model Content

[0004] The purpose of this invention is to solve the problems in the existing technology where the grinding device is difficult to adapt to bamboo of different thicknesses and the effect of limiting and fixing the bamboo is poor, resulting in low grinding accuracy. Therefore, an environmentally friendly bamboo-based pallet processing device is proposed.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: an environmentally friendly pallet processing device based on bamboo, comprising a base plate, vertical rods fixedly installed on the upper surface of the base plate, a guide rod fixedly connected between two vertical rods, a grinding mechanism sleeved on the outer wall of the guide rod, the grinding mechanism comprising a support plate, an electric cylinder and a partition plate, the electric cylinder fixedly installed on the upper surface of the support plate, one end of the piston rod of the electric cylinder fixedly connected to the partition plate, a servo motor fixedly installed at one corner of the partition plate, a grinding wheel fixedly installed at the output end of the servo motor, the grinding wheel being located below the partition plate.

[0006] Preferably, a limiting plate is fixedly installed on the upper surface of the substrate, and a movable plate is sleeved on the outer wall of the limiting plate.

[0007] Preferably, both the limiting plate and the movable plate are located below the partition plate.

[0008] Preferably, limit rods are fixedly installed at two corners of the partition plate, and the top of the limit rods is inserted into the interior of the support plate.

[0009] Preferably, a geared motor is fixedly installed at the edge of the substrate, and the output end of the geared motor is engaged with a belt drive assembly.

[0010] Preferably, a connecting block is fixedly installed at the edge of the support plate, and the connecting block is snapped onto the outer wall of the belt drive assembly.

[0011] Preferably, a sleeve is fixedly installed on the upper surface of the support plate, and the sleeve is sleeved on the outer wall of the guide rod.

[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0013] 1. In this utility model, the grinding mechanism can move along the guide rod by being sleeved on it. The piston rod of the electric cylinder extends and retracts, driving the partition plate to rise and fall, thereby adjusting the height of the servo motor and the grinding wheel to achieve grinding of different positions of the bamboo. The electric cylinder can adjust the height of the grinding wheel to adapt to the grinding needs of bamboo of different thicknesses. The presence of the support plate and the partition plate ensures the structural stability of the entire grinding mechanism.

[0014] 2. In this utility model, the connecting block and support plate are moved along the guide rod by the belt drive assembly, so as to realize the reciprocating motion of the grinding mechanism on the guide rod. The plug-in design of the limit rod and the support plate enhances the stability of the partition plate lifting process, avoids the grinding wheel from deviating during lifting, and improves the accuracy of grinding. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of an environmentally friendly pallet processing device based on bamboo proposed in this utility model;

[0016] Figure 2 This is a front view of an environmentally friendly pallet processing device based on bamboo proposed in this utility model;

[0017] Figure 3 A schematic diagram of the connection between the grinding mechanism and the geared motor, and a three-dimensional structure of an environmentally friendly pallet processing device based on bamboo proposed in this utility model;

[0018] Figure 4 This is a three-dimensional structural diagram of the support plate and partition plate of an environmentally friendly pallet processing device based on bamboo proposed in this utility model.

[0019] Legend: 1. Base plate; 2. Vertical rod; 3. Guide rod; 4. Grinding mechanism; 5. Limiting plate; 6. Movable plate; 7. Gear motor; 8. Belt drive assembly; 41. Support plate; 42. Sleeve; 43. Electric cylinder; 44. Divider plate; 45. Limiting rod; 46. Servo motor; 47. Grinding wheel; 48. Connecting block. Detailed Implementation

[0020] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0021] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0022] Example 1: As Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, this utility model provides an environmentally friendly pallet processing device based on bamboo, including a base plate 1. A vertical rod 2 is fixedly installed on the upper surface of the base plate 1. A guide rod 3 is fixedly connected between two vertical rods 2. A grinding mechanism 4 is sleeved on the outer wall of the guide rod 3. The grinding mechanism 4 includes a support plate 41, an electric cylinder 43, and a partition plate 44. The electric cylinder 43 is fixedly installed on the upper surface of the support plate 41. One end of the piston rod of the electric cylinder 43 is fixedly connected to the partition plate 44. A servo motor 46 is fixedly installed at one corner of the partition plate 44. A grinding wheel 47 is fixedly installed at the output end of the servo motor 46. The grinding wheel 47 is located below the partition plate 44. A limit plate 5 is fixedly installed on the upper surface of the base plate 1. A movable plate 6 is sleeved on the outer wall of the limit plate 5. Both the limit plate 5 and the movable plate 6 are located below the partition plate 44.

[0023] The specific settings and functions of this embodiment are described below. The vertical rod 2 and guide rod 3 on the base plate 1 form a support structure. The grinding mechanism 4 can move along the guide rod 3 by being sleeved on it. The piston rod of the electric cylinder 43 extends and retracts, driving the partition plate 44 to rise and fall, thereby adjusting the height of the servo motor 46 and the grinding wheel 47. The servo motor 46 drives the grinding wheel 47 to rotate to perform the grinding operation on the bamboo tray. The limiting plate 5 on the base plate 1 is sleeved on the movable plate 6, which can limit and fix the bamboo tray placed under the partition plate 44, making it easy for the grinding mechanism 4 to operate accurately. Through the sleeved design of the guide rod 3 and the grinding mechanism 4, the grinding mechanism 4 can move along the guide rod 3 to achieve grinding of different positions of the bamboo tray. The electric cylinder 43 can adjust the height of the grinding wheel 47 to adapt to the grinding needs of bamboo trays of different thicknesses. The setting of the limiting plate 5 and the movable plate 6 can limit and fix the bamboo tray, ensuring the stability of the bamboo tray during the grinding process and improving the grinding accuracy and efficiency.

[0024] Example 2: Figure 1 , Figure 2 and Figure 3As shown, limit rods 45 are fixedly installed at two corners of the partition plate 44. The top of the limit rods 45 is inserted into the inside of the support plate 41. A geared motor 7 is fixedly installed at the edge of the base plate 1. The output end of the geared motor 7 is engaged with a belt drive assembly 8. A connecting block 48 is fixedly installed at the edge of the support plate 41. The connecting block 48 is snapped onto the outer wall of the belt drive assembly 8. A sleeve 42 is fixedly installed on the upper surface of the support plate 41. The sleeve 42 is sleeved onto the outer wall of the guide rod 3.

[0025] The overall effect of this embodiment is that the limiting rods 45 installed at the two corners of the partition plate 44 are inserted into the support plate 41 at the top, which can guide and limit the movement of the partition plate 44 when the electric cylinder 43 drives it to rise and fall, ensuring the stability of the rise and fall of the partition plate 44. The output end of the reduction motor 7 at the edge of the base plate 1 engages with the belt drive assembly 8, and the connecting block 48 at the edge of the support plate 41 is engaged with the outer wall of the belt drive assembly 8. When the reduction motor 7 is running, the belt drive assembly 8 drives the connecting block 48 and the support plate 41 to move along the guide rod 3, realizing the reciprocating motion of the grinding mechanism 4 on the guide rod 3, while the support plate 41... The sleeve 42 is fitted onto the outer wall of the guide rod 3, which further ensures the smoothness of the movement of the grinding mechanism 4. The insertion design of the limit rod 45 and the support plate 41 enhances the stability of the lifting process of the partition plate 44, prevents the grinding wheel 47 from deviating during lifting, and improves the accuracy of grinding. The geared motor 7 realizes the automatic reciprocating movement of the grinding mechanism 4 along the guide rod 3 through the cooperation of the belt drive assembly 8 and the connecting block 48. No manual pushing is required, which reduces labor intensity and improves grinding efficiency. The sleeve 42 fitted onto the guide rod 3 further ensures the smoothness of the movement of the grinding mechanism 4, making the grinding operation smoother.

[0026] The usage and working principle of this device are as follows: First, place the bamboo tray on the base plate 1, below the partition plate 44. Adjust the position of the movable plate 6 on the limiting plate 5 to limit and fix the bamboo tray, ensuring its stability during sanding. Next, start the electric cylinder 43. The piston rod of the electric cylinder 43 extends and retracts, driving the partition plate 44 to rise and fall. Since the top of the limiting rod 45 at the corner of the partition plate 44 is inserted into the support plate 41, it can guide and limit the movement during rising and falling, thereby precisely adjusting the height of the servo motor 46 and the sanding wheel 47 to adapt to the sanding needs of bamboo trays of different thicknesses. Then, start the servo motor 46, which drives the sanding wheel 47 to rotate, thus preparing the bamboo tray for sanding. The grinding operation provides power. Then, the reduction motor 7 on the edge of the base plate 1 is started. The output end of the reduction motor 7 engages with the belt drive assembly 8, which drives the connecting block 48 on the edge of the support plate 41. This causes the support plate 41 to move along the guide rod 3 through the sleeve 42, realizing the reciprocating motion of the grinding mechanism 4 on the guide rod 3. During this process, the sleeve 42 sleeved on the guide rod 3 can ensure the smooth movement, so that the grinding wheel 47 can evenly grind different positions of the bamboo tray. After the grinding is completed, the reduction motor 7 and the servo motor 46 are turned off to stop the movement of the grinding mechanism 4 and the rotation of the grinding wheel 47. Then, the grinding wheel 47 is raised to a suitable height by the electric cylinder 43. Finally, the movable plate 6 is released and the ground bamboo tray is taken out.

[0027] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. An environmentally friendly pallet processing device based on bamboo, comprising a base plate (1), characterized in that: A vertical rod (2) is fixedly installed on the upper surface of the substrate (1). A guide rod (3) is fixedly connected between the two vertical rods (2). A grinding mechanism (4) is sleeved on the outer wall of the guide rod (3). The grinding mechanism (4) includes a support plate (41), an electric cylinder (43), and a partition plate (44). The electric cylinder (43) is fixedly installed on the upper surface of the support plate (41). One end of the piston rod of the electric cylinder (43) is fixedly connected to the partition plate (44). A servo motor (46) is fixedly installed at one corner of the partition plate (44). A grinding wheel (47) is fixedly installed at the output end of the servo motor (46). The grinding wheel (47) is located below the partition plate (44).

2. The environmentally friendly pallet processing device based on bamboo according to claim 1, characterized in that: A limiting plate (5) is fixedly installed on the upper surface of the substrate (1), and a movable plate (6) is sleeved on the outer wall of the limiting plate (5).

3. The environmentally friendly pallet processing device based on bamboo according to claim 2, characterized in that: The limiting plate (5) and the movable plate (6) are both located below the partition plate (44).

4. The environmentally friendly pallet processing device based on bamboo according to claim 1, characterized in that: Limiting rods (45) are fixedly installed at two corners of the partition plate (44), and the top of the limiting rods (45) is inserted into the inside of the support plate (41).

5. The environmentally friendly pallet processing device based on bamboo according to claim 1, characterized in that: A geared motor (7) is fixedly installed at the edge of the substrate (1), and a belt drive assembly (8) is engaged with the output end of the geared motor (7).

6. The environmentally friendly pallet processing device based on bamboo according to claim 1, characterized in that: A connecting block (48) is fixedly installed at the edge of the support plate (41), and the connecting block (48) is snapped onto the outer wall of the belt drive assembly (8).

7. The environmentally friendly pallet processing device based on bamboo according to claim 1, characterized in that: A sleeve (42) is fixedly installed on the upper surface of the support plate (41), and the sleeve (42) is sleeved on the outer wall of the guide rod (3).