A production fixture for car headlamps

CN224688843UActive Publication Date: 2026-08-28JIANGSU SAIPU AUTO PARTS CO LTD
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Patent Information

Application Number
CN202522142260.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-10
Publication Date
2026-08-28
Estimated Expiration
2035-10-10

AI Technical Summary

Technical Problem

[0004]其在使用时,通过夹板对轿车前车灯进行夹紧固定,在对轿车前车灯进行加工时,会产生废料,废料会掉落至滑槽的内部,部分废料也会落至左右旋丝杆的螺纹槽内,滑槽内部堆积的废料和左右旋丝杆内部螺旋槽内部的废料影响左右旋丝杆与滑块之间传动,同时影响滑块在滑槽的内部滑动,另外,在对轿车前车灯生产时会产生粉尘,粉尘会飞散至周围的空气中,容易对周围环境造成污染,同时影响工作人员的身体健康

Benefits of technology

[0017]与现有技术相比,本实用新型提供了一种轿车前车灯生产夹具,具备以下有益效果:

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Abstract

The utility model discloses a car headlamp production clamp, including base, the top of base is provided with adjusting groove, the inside rotation of adjusting groove is connected with two -way screw rod, the outside symmetrical thread of two -way screw rod is connected with two adjusting seat, two adjusting seat all are with adjusting groove sliding fit, and the top of two adjusting seat all is fixedly connected with the clamping mechanism for clamping car headlamp, and the side end fixed mounting of base has motor, and the output of motor is fixedly connected with the side end of two -way screw rod, and the middle of two adjusting seat and base and two adjusting seat all are fixedly connected with telescopic cover, and three telescopic covers all are covered in the outside of two -way screw rod, and the bottom of adjusting groove is provided with discharge gate, can avoid the waste material to fall in the thread groove inside two -way screw rod, and the waste material in the inside of adjusting groove can discharge from discharge gate, avoided the normal transmission between two -way screw rod and adjusting seat, can guarantee the normal sliding of adjusting seat in the inside of adjusting groove.
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Description

Technical Field

[0001] This utility model relates to the field of automotive headlight manufacturing technology, and more specifically, to a automotive headlight manufacturing fixture. Background Technology

[0002] Car headlights are devices installed on both sides of the front of a car to provide illumination when driving in low-light conditions. Headlights are an essential component of a car, and their illumination directly affects nighttime driving and traffic safety. In the production of car headlights, fixtures are typically used to hold the headlights in place, facilitating subsequent manufacturing processes.

[0003] A search revealed that Chinese utility model patent application number CN202421787389.4 discloses a production fixture for car headlights, including a base, a base plate on the base, and a groove on the upper surface of the base plate. The feature is that a horizontal adjustment mechanism is provided in the groove, two symmetrical clamping components are provided on the horizontal adjustment mechanism, a vertical adjustment mechanism is provided in the clamping components, a rotating mechanism is provided at the upper end of the vertical adjustment mechanism, and a clamping mechanism is rotatably connected to the rotating mechanism.

[0004] During use, the car headlights are clamped and fixed by clamps. During the processing of the car headlights, waste material is generated. The waste material falls into the inside of the slide groove, and some of the waste material also falls into the thread grooves of the left and right screw rods. The waste material accumulated inside the slide groove and the waste material inside the spiral grooves of the left and right screw rods affect the transmission between the left and right screw rods and the slider, and also affect the sliding of the slider inside the slide groove. In addition, dust is generated during the production of car headlights. The dust will be scattered into the surrounding air, which can easily cause pollution to the surrounding environment and affect the health of the workers. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] In view of the problems existing in the prior art, this utility model provides a car headlight production fixture to solve the technical problems mentioned in the background art.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a production fixture for car headlights, comprising a base, an adjustment groove at the top of the base, a bidirectional screw rotatably connected inside the adjustment groove, and two adjustment seats symmetrically threaded to the outside of the bidirectional screw. Both adjustment seats slide within the adjustment groove, and a clamping mechanism for clamping the car headlights is fixedly connected to the top of each adjustment seat. A motor is fixedly mounted on the side of the base, and the output end of the motor is fixedly connected to the side of the bidirectional screw. The two adjustment seats are fixedly mounted between themselves and the base, and also between themselves and the base. The system is equipped with three telescopic sleeves, all of which are fitted over the outside of the bidirectional screw. A discharge port is located at the bottom of the adjusting groove. Multiple support legs are fixedly connected to the bottom of the base, and support seats are fixedly connected to the bottom of the support legs. A collection box is placed on the support seat below the discharge port to facilitate the collection of waste material falling from the discharge port. This prevents waste material from falling into the threaded groove of the bidirectional screw. Waste material inside the adjusting groove can be discharged from the discharge port, avoiding interference with the normal transmission between the bidirectional screw and the adjusting seat, and ensuring normal sliding of the adjusting seat within the adjusting groove.

[0009] The present invention is further configured such that multiple support rods are fixedly connected inside the adjusting groove, the multiple support rods are slidably engaged with the two adjusting seats, the multiple support rods are located inside the three telescopic sleeves, and play a supporting role for the three telescopic sleeves, so as to avoid the telescopic sleeves from contacting the bidirectional screw and causing wear to the telescopic sleeves during the rotation of the bidirectional screw.

[0010] The present invention is further configured such that the clamping mechanism includes a vertical base, a rotating column rotatably connected to the vertical base, a rotating seat fixedly connected to the side end of the rotating column, a sliding groove provided on the side end of the rotating seat, two clamping plates slidably arranged inside the sliding groove, and a first electric cylinder fixedly connected to both ends of the rotating seat. The telescopic ends of the two first electric cylinders are respectively fixedly connected to the side ends of the two clamping plates, which facilitates clamping and fixing of the car headlights.

[0011] The present invention is further configured such that rubber pads are fixedly connected to the side ends of both clamping plates, which increases the softness of the clamping plate surface and protects the car headlights.

[0012] The present invention is further provided that the top end of the vertical base is threaded with a fixing screw that cooperates with the rotating column, so as to facilitate the fixing of the rotating column.

[0013] The present invention is further provided that a rotating handle is fixedly connected to the side end of the rotating column to facilitate the rotation of the rotating column.

[0014] The present invention is further configured such that two dust collection boxes are fixedly connected to the top of the base, and the two dust collection boxes are connected to each other through a connecting box. An air extraction pipe is fixedly connected to the side of the connecting box to facilitate the removal of dust.

[0015] The present invention is further configured such that two grooves are symmetrically arranged on the side end of the adjustment groove, and a pusher plate is slidably arranged inside the two grooves. The two pusher plates are fixedly connected by two connecting plates. A second electric cylinder is fixedly installed on the side end of the base. The telescopic end of the second electric cylinder is fixedly connected to the corresponding pusher plate. The gap between the bottom end of the adjustment seat and the bottom end of the adjustment groove is greater than the height of the pusher plate, which facilitates the cleaning of waste material inside the adjustment groove.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, this utility model provides a production fixture for car headlights, which has the following advantages:

[0018] 1. Because the three telescopic sleeves are fitted on the outside of the bidirectional screw, waste material is prevented from falling into the threaded groove of the bidirectional screw. During the movement of the adjusting seat, the waste material inside the adjusting groove can be moved. The waste material inside the adjusting groove is discharged through the discharge port, preventing a large amount of waste material from accumulating inside the adjusting groove. This avoids waste material falling into the threaded groove of the bidirectional screw and prevents a large amount of waste material from accumulating inside the adjusting groove, thus avoiding affecting the normal transmission between the bidirectional screw and the adjusting seat and ensuring that the adjusting seat slides normally inside the adjusting groove.

[0019] 2. The exhaust fan of the air purification equipment connected to the outside of the exhaust pipe will work to remove the dust generated during the processing of the car headlights, preventing the dust from being scattered into the surrounding air, avoiding the impact on the surrounding environment, and preventing the dust from being inhaled by the workers and affecting their health.

[0020] 3. The second electric cylinder drives the two pusher plates and two connecting plates to move. When the pusher plates move towards the discharge port, they push the waste material inside the adjustment groove into the discharge port. When the pusher plates move into the groove, the base scrapes off the waste material at the top of the pusher plates, which facilitates the cleaning of the waste material inside the adjustment groove and prevents the waste material from accumulating inside the adjustment groove. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the front structure of a car headlight production fixture according to the present invention;

[0022] Figure 2 This is a top view schematic diagram of a partial structure of a car headlight production fixture according to the present invention.

[0023] Figure 3 This is a schematic diagram of the structure of the base, bidirectional screw, multiple support rods and motor connection in this utility model;

[0024] Figure 4This is a schematic diagram of the base structure in this utility model;

[0025] Figure 5 This is a schematic diagram of the structure of the present invention, showing the connection between two pusher plates, two connecting plates, and a second electric cylinder.

[0026] In the diagram: 1. Base; 2. Adjustment groove; 3. Bidirectional screw; 4. Adjustment seat; 5. Motor; 6. Telescopic sleeve; 7. Discharge port; 8. Support rod; 9. Vertical seat; 10. Rotating column; 11. Rotating seat; 12. Slide groove; 13. Clamping plate; 14. First electric cylinder; 15. Rubber pad; 16. Fixing screw; 17. Rotating handle; 18. Support leg; 19. Support seat; 20. Collection box; 21. Groove; 22. Push plate; 23. Connecting plate; 24. Second electric cylinder; 25. Dust collection box; 26. Connecting box; 27. Air extraction pipe. Detailed Implementation

[0027] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0028] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0029] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0030] Please see Figures 1-5A car headlight production fixture includes a base 1, an adjustment groove 2 at the top of the base 1, a bidirectional screw 3 rotatably connected inside the adjustment groove 2, and two symmetrically threaded adjustment seats 4 on the outside of the bidirectional screw 3. Both adjustment seats 4 are slidably engaged with the adjustment groove 2, and a clamping mechanism for clamping the car headlight is fixedly connected to the top of each of the two adjustment seats 4. A motor 5 is fixedly mounted on the side of the base 1, and the output end of the motor 5 is fixedly connected to the side of the bidirectional screw 3. Telescopic sleeves 6 are fixedly connected between the two adjustment seats 4 and the base 1, and between the two adjustment seats 4. All three telescopic sleeves 6 are fitted onto the bidirectional screw 3. Externally, multiple support rods 8 are fixedly connected inside the adjusting groove 2. The multiple support rods 8 are slidably engaged with two adjusting seats 4. The multiple support rods 8 are located inside the three telescopic sleeves 6, which support the three telescopic sleeves 6 and prevent the telescopic sleeves 6 from contacting the bidirectional screw 3 and causing wear to the telescopic sleeves 6 during the rotation of the bidirectional screw 3. The bottom end of the adjusting groove 2 is provided with a discharge port 7. The bottom end of the base 1 is fixedly connected with multiple support legs 18. The bottom end of the multiple support legs 18 is fixedly connected with a support seat 19. A collection box 20 is placed on the support seat 19 below the discharge port 7 to facilitate the collection of waste materials falling from the discharge port 7.

[0031] Specifically, since the three telescopic sleeves 6 are fitted on the outside of the bidirectional screw 3, they prevent waste material from falling into the threaded groove of the bidirectional screw 3. During the movement of the adjusting seat 4, they can push the waste material inside the adjusting groove 2 to move. The waste material inside the adjusting groove 2 is discharged through the discharge port 7, which prevents a large amount of waste material from accumulating inside the adjusting groove 2. This avoids waste material falling into the threaded groove of the bidirectional screw 3 and prevents a large amount of waste material from accumulating inside the adjusting groove 2, thus avoiding affecting the normal transmission between the bidirectional screw 3 and the adjusting seat 4, and ensuring that the adjusting seat 4 slides normally inside the adjusting groove 2.

[0032] Please see Figure 1 The clamping mechanism includes a vertical base 9, a rotating column 10 rotatably connected to the vertical base 9, a rotating seat 11 fixedly connected to the side end of the rotating column 10, a sliding groove 12 provided on the side end of the rotating seat 11, two clamping plates 13 slidably arranged inside the sliding groove 12, a first electric cylinder 14 fixedly connected to both ends of the rotating seat 11, the telescopic ends of the two first electric cylinders 14 being fixedly connected to the side ends of the two clamping plates 13 respectively, facilitating the clamping and fixing of the car headlights, a rubber pad 15 fixedly connected to the side ends of the two clamping plates 13 to increase the softness of the surface of the clamping plates 13 and to protect the car headlights, a fixing screw 16 threadedly connected to the top of the vertical base 9 to cooperate with the rotating column 10, facilitating the fixing of the rotating column 10, and a rotating handle 17 fixedly connected to the side end of the rotating column 10, facilitating the rotation of the rotating column 10.

[0033] Specifically, the clamping plate 13 is moved by the first electric cylinder 14, and the car headlight is clamped and fixed by the clamping plate 13. The rotating column 10 is rotatably connected to the vertical column, which facilitates the rotation of the rotating seat 11 and the clamped car headlight, and facilitates the rotation of the car headlight. It also facilitates the rotation of the surface of the car headlight that needs to be processed to the upper side, and facilitates the processing of each side of the car headlight.

[0034] Please see Figure 1 Two dust collection boxes 25 are fixedly connected to the top of the base 1. The two dust collection boxes 25 are connected to each other through a connecting box 26. An air extraction pipe 27 is fixedly connected to the side of the connecting box 26 to facilitate the removal of dust.

[0035] Specifically, the exhaust fan of the air purification equipment connected to the external exhaust pipe 27 will remove the dust generated during the processing of the car headlights, preventing the dust from being scattered into the surrounding air, avoiding the impact on the surrounding environment, and preventing the dust from being inhaled by the staff and affecting their health.

[0036] Please see Figure 4 and Figure 5 Two grooves 21 are symmetrically arranged on the side end of the adjusting groove 2. Push plates 22 are slidably arranged inside the two grooves 21. The two push plates 22 are fixedly connected by two connecting plates 23. A second electric cylinder 24 is fixedly installed on the side end of the base 1. The telescopic end of the second electric cylinder 24 is fixedly connected to the corresponding push plate 22. The gap between the bottom end of the adjusting seat 4 and the bottom end of the adjusting groove 2 is greater than the height of the push plate 22, which facilitates the cleaning of waste inside the adjusting groove 2.

[0037] Specifically, the second electric cylinder 24 drives the two pusher plates 22 and the two connecting plates 23 to move. When the pusher plate 22 moves toward the discharge port 7, it pushes the waste inside the regulating groove 2 into the discharge port 7. When the pusher plate 22 moves toward the groove 21, the base 1 scrapes off the waste at the top of the pusher plate 22, which facilitates the cleaning of the waste inside the regulating groove 2 and prevents the waste from accumulating inside the regulating groove 2.

[0038] In summary, when using the overall equipment:

[0039] The motor 5 drives the bidirectional screw 3 to rotate, causing the two adjusting seats 4 to slide inside the adjusting groove 2, adjusting the distance between the two clamping mechanisms. After adjustment, the car headlight is placed in the middle of the four clamping plates 13. The four first electric cylinders 14 drive the four clamping plates 13 to move, clamping the car headlight. Then, the rotary handle 17, rotating column 10, rotating seat 11, and car headlight are rotated to rotate the surface to be processed to the upper side. Then, the fixing screw 16 is tightened to fix the rotating column 10, and then the car headlight is processed. During the processing, the exhaust fan of the air purification equipment connected to the outside of the exhaust pipe 27 works to remove the dust generated during the processing of the car headlights. The second electric cylinder 24 drives the two pusher plates 22 and the two connecting plates 23 to move. When the pusher plate 22 moves towards the discharge port 7, it pushes the waste material inside the adjustment groove 2 into the discharge port 7. When the pusher plate 22 moves into the groove 21, the base 1 scrapes off the waste material at the top of the pusher plate 22, causing the waste material inside the adjustment groove 2 to fall from the discharge port 7 and be collected by the collection box 20.

[0040] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. A production fixture for automobile headlights, comprising a base (1), characterized in that: The top of the base (1) is provided with an adjustment groove (2), and a double-acting screw (3) is rotatably connected inside the adjustment groove (2). Two adjustment seats (4) are symmetrically threaded on the outside of the double-acting screw (3). Both adjustment seats (4) are slidably engaged with the adjustment groove (2). The top of each of the two adjustment seats (4) is fixedly connected with a clamping mechanism for clamping the headlights of the car. A motor (5) is fixedly installed on the side of the base (1). The output end of the motor (5) is fixedly connected to the side of the double-acting screw (3). Next, telescopic sleeves (6) are fixedly connected between the two adjusting seats (4) and the base (1) and between the two adjusting seats (4). All three telescopic sleeves (6) are fitted on the outside of the bidirectional screw (3). The bottom end of the adjusting groove (2) is provided with a discharge port (7). The bottom end of the base (1) is fixedly connected with multiple support legs (18). The bottom end of the multiple support legs (18) is fixedly connected with a support seat (19). A collection box (20) is placed on the support seat (19) below the discharge port (7).

2. The automotive headlight production fixture according to claim 1, characterized in that: The adjustment groove (2) is fixedly connected to a number of support rods (8), which are slidably engaged with two adjustment seats (4). The support rods (8) are located inside the three telescopic sleeves (6).

3. The automotive headlight production fixture according to claim 1, characterized in that: The clamping mechanism includes a vertical seat (9), a rotating column (10) is rotatably connected to the vertical seat (9), a rotating seat (11) is fixedly connected to the side end of the rotating column (10), a sliding groove (12) is provided on the side end of the rotating seat (11), two clamping plates (13) are slidably arranged inside the sliding groove (12), and a first electric cylinder (14) is fixedly connected to both ends of the rotating seat (11), and the telescopic ends of the two first electric cylinders (14) are fixedly connected to the side ends of the two clamping plates (13) respectively.

4. A production fixture for automobile headlights according to claim 3, characterized in that: Rubber pads (15) are fixedly connected to the side ends of both clamping plates (13).

5. A production fixture for automobile headlights according to claim 4, characterized in that: The top of the vertical seat (9) is threaded with a fixing screw (16) that mates with the rotating column (10).

6. A production fixture for automobile headlights according to claim 5, characterized in that: A rotating handle (17) is fixedly connected to the side end of the rotating column (10).

7. A production fixture for automobile headlights according to claim 1, characterized in that: The top of the base (1) is fixedly connected to two dust collection boxes (25), and the two dust collection boxes (25) are connected to each other through a connecting box (26). The side end of the connecting box (26) is fixedly connected to an air extraction pipe (27).

8. A production fixture for automobile headlights according to claim 1, characterized in that: The adjustment groove (2) has two grooves (21) symmetrically arranged on its side end. Push plates (22) are slidably arranged inside the two grooves (21). The two push plates (22) are fixedly connected by two connecting plates (23). The second electric cylinder (24) is fixedly installed on the side end of the base (1). The telescopic end of the second electric cylinder (24) is fixedly connected to the corresponding push plate (22). The gap between the bottom end of the adjustment seat (4) and the bottom end of the adjustment groove (2) is greater than the height of the push plate (22).

Citation Information

Patent Citations

  • Car headlamp production clamp

    CN222903758U