A wind-cooled heat dissipation structure of a charging pile

CN224690025UActive Publication Date: 2026-08-28JIANGSU QIANFAN NEW ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522200095.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-17
Publication Date
2026-08-28
Estimated Expiration
2035-10-17

AI Technical Summary

Technical Problem

现有充电桩多采用自然散热或简单风冷方式,存在散热效率低、风道设计不合理、灰尘易积聚、噪音大等问题,尤其在户外长期运行环境中,灰尘与水汽容易进入设备内部,导致功率模块温升过高、寿命缩短甚至故障

Benefits of technology

散热效率高:通过均温板与风道联动设计,使功率模块的热量能迅速传导并带走。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of charging pile air-cooled heat dissipation structure, including charging pile cabinet, cabinet inside is divided into equipment bin and air duct bin by air duct partition, air duct bin is provided with axial fan, air inlet and air outlet that are communicated with air duct bin are set on the side wall of cabinet. Detachable composite dustproof flow guide module is installed at air inlet, power module is equipped in equipment bin, radiator of power module is attached with uniform temperature plate, and the radiating fin of uniform temperature plate extends to air duct bin and is located on the air suction path of axial fan. The structure is separated and flow guide design by air duct, so that cooling airflow flow direction is clear, and heat dissipation efficiency is high, and it has comprehensive performance such as dustproof, water guide, shock absorption, etc., which significantly improves the reliability and maintenance convenience of charging pile operation.
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Description

Technical Field

[0001] This utility model relates to a wind-cooled heat dissipation structure for charging piles. Background Technology

[0002] With the rapid increase in the number of electric vehicles, the power density of charging piles is constantly increasing, and the heat generated during charging is also increasing. Existing charging piles mostly use natural cooling or simple air cooling, which suffers from low heat dissipation efficiency, unreasonable air duct design, easy dust accumulation, and high noise levels. Especially in long-term outdoor operating environments, dust and moisture can easily enter the equipment, leading to excessive temperature rise of power modules, shortened lifespan, or even failure. Furthermore, the fan installation structure of traditional charging piles often lacks vibration damping measures, resulting in significant operating noise and inconvenient maintenance and cleaning.

[0003] Therefore, there is an urgent need for a charging pile air-cooled heat dissipation structure with reasonable structure, excellent heat dissipation performance, and dustproof and waterproof functions to solve the above-mentioned technical problems. Utility Model Content

[0004] The purpose of this utility model is to overcome the shortcomings of the prior art and provide a charging pile air-cooled heat dissipation structure.

[0005] A charging pile air-cooled heat dissipation structure includes a charging pile cabinet, wherein the charging pile cabinet is divided into an equipment compartment and an air duct compartment by an air duct partition, an axial flow fan is provided in the air duct compartment, and an air inlet and an air outlet communicating with the air duct compartment are provided on the side wall of the charging pile cabinet. The air inlet is equipped with a detachable composite dustproof and airflow guiding module; The equipment compartment is equipped with a power module, and a heat exchange plate is attached to the heat sink of the power module. The heat dissipation fins of the heat exchange plate extend into the air duct compartment and are located on the air intake path of the axial flow fan.

[0006] As a further improvement, the composite dustproof and airflow guiding module includes, from the outside to the inside, an air guide plate, fan blades, and a removable and washable dust cover. The air guide plate is provided with multiple inclined airflow guiding blades, which are used to cut the incoming air into multiple airflows, improve air flow and filtration performance, and the removable structure facilitates maintenance.

[0007] As a further improvement, the tilt angle of the guide vanes is 30°~60° to optimize the airflow angle and speed, reduce airflow resistance, and improve heat dissipation uniformity.

[0008] As a further improvement, one side of the heat spreader is tightly bonded to the substrate of the power module's heat sink using thermal grease, which reduces thermal resistance, improves heat conduction efficiency, and prevents hot spots from forming.

[0009] As a further improvement, the bottom of the air duct is provided with a downward-sloping water guide plate, and drainage holes are provided at the lowest point of the water guide plate to prevent water accumulation from corroding or affecting the operation of the fan and to improve the protection level.

[0010] As a further improvement, the axial flow fan is mounted on the duct partition via a shock-absorbing pad, and the air outlet is equipped with louvers to reduce noise and vibration, and improve operational stability and environmental adaptability.

[0011] Beneficial effects: High heat dissipation efficiency: Through the linkage design of the heat dissipation plate and the air duct, the heat of the power module can be quickly conducted and carried away.

[0012] Airflow optimization: The composite dustproof and airflow guiding module cuts the air into multiple airflow streams, improving airflow uniformity.

[0013] Strong dust and water resistance: The dust cover at the air inlet is removable and washable, and the water-guiding design at the bottom of the air duct effectively prevents water accumulation.

[0014] Noise and vibration reduction: The axial flow fan is installed with vibration damping pads, ensuring smooth operation.

[0015] Easy to maintain: Each module is designed to be detachable, making it easy to clean, replace and repair. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of a charging pile's air-cooled heat dissipation structure; Figure 2 This is a structural diagram of the composite dustproof and airflow guiding module; Figure 3 This is a front view of the composite dustproof and airflow guiding module; Figure 4 This is a rear view of the composite dustproof and airflow guiding module; 1. Charging pile cabinet 2. Equipment compartment 3. Air duct compartment 4. Axial flow fan 5. Air inlet 6. Air outlet 7. Composite dustproof and air guiding module 71. Air guide plate 72. Fan blades 73. Dustproof cover 8. Power module 9. Heat spreader 10. Heat dissipation fins. Detailed Implementation

[0017] To enhance understanding of this utility model, the present utility model will be further described in detail below with reference to the embodiments and accompanying drawings. These embodiments are only used to explain the present utility model and do not constitute a limitation on the scope of protection of the present utility model.

[0018] like Figures 1-4As shown, a charging pile air-cooled heat dissipation structure includes a charging pile cabinet 1, an equipment compartment 2, an air duct compartment 3, an axial flow fan 4, an air inlet 5, an air outlet 6, a composite dustproof and air guiding module 7, an air guide plate 71, fan blades 72, a dustproof cover 73, a power module 8, a heat spreader 9, and heat dissipation fins 10.

[0019] A charging pile air-cooled heat dissipation structure includes a charging pile cabinet 1, with an air duct partition inside the cabinet dividing the internal space into an equipment compartment 2 and an air duct compartment 3. An axial flow fan 4 is installed inside the air duct compartment 3, and an air inlet 5 and an air outlet 6 are provided on the side wall of the cabinet, both of which are connected to the air duct compartment 3.

[0020] The air inlet 5 is equipped with a detachable composite dustproof and airflow guiding module 7, which includes, from the outside to the inside, an air guide plate 71, fan blades 72, and a detachable and washable dust cover 73. The air guide plate 71 is provided with multiple inclined airflow guiding blades 71 with an inclination angle of 30° to 60°, which are used to cut the incoming air into multiple airflow streams, thereby improving the flow field distribution in the air duct.

[0021] A power module 8 is installed inside the equipment compartment 2. A heat spreader 9 is attached to the heat sink of the power module 8. One side of the heat spreader 9 is tightly bonded to the heat sink substrate with thermal grease to reduce the interfacial thermal resistance. The heat dissipation fins 10 of the heat spreader 9 extend into the air duct compartment 3 and are located in the air intake path of the axial fan 4 to achieve rapid heat removal.

[0022] The bottom of the air duct chamber 3 is equipped with a downward-sloping water guide plate, with a drain hole at the lowest point of the water guide plate to drain condensate or water that has seeped in from the outside. The axial flow fan is mounted on the air duct partition via shock-absorbing pads, and louvers are provided at the air outlet 6 to prevent foreign objects from entering and to guide the airflow direction.

[0023] This utility model has a compact structure and good heat dissipation, making it suitable for various outdoor high-power charging piles.

[0024] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A charging pile air-cooled heat dissipation structure, characterized in that, The device includes a charging pile cabinet, which is divided into an equipment compartment and an air duct compartment by an air duct partition. An axial flow fan is installed in the air duct compartment, and an air inlet and an air outlet connected to the air duct compartment are provided on the side wall of the charging pile cabinet. The air inlet is equipped with a detachable composite dustproof and airflow guiding module; The equipment compartment is equipped with a power module, and a heat exchange plate is attached to the heat sink of the power module. The heat dissipation fins of the heat exchange plate extend into the air duct compartment and are located on the air intake path of the axial flow fan.

2. The air-cooled heat dissipation structure for a charging pile according to claim 1, characterized in that, The composite dustproof and airflow guiding module includes, from the outside to the inside, an air guide plate, fan blades, and a removable and washable dust cover. The air guide plate is provided with multiple inclined airflow guiding blades to cut the incoming air into multiple airflow streams.

3. The air-cooled heat dissipation structure for a charging pile according to claim 2, characterized in that, The tilt angle of the guide vanes is 30°~60°.

4. The air-cooled heat dissipation structure for a charging pile according to claim 1, characterized in that, One side of the heat spreader is tightly bonded to the substrate of the power module's heat sink using thermal grease.

5. The air-cooled heat dissipation structure for a charging pile according to claim 1, characterized in that, The bottom of the air duct chamber is provided with a downward-sloping water guide plate, and drainage holes are located at the lowest point of the water guide plate.

6. The air-cooled heat dissipation structure for a charging pile according to claim 1, characterized in that, The axial flow fan is mounted on the duct partition via a shock-absorbing pad, and the air outlet is equipped with louvers.