A disc belt embroidery mechanism and a hybrid embroidery device
Patent Information
- Application Number
- CN202521724909.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-13
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2035-08-13
AI Technical Summary
但是在混合绣中,通常是盘带绣机头和另一种刺绣机头交替工作,当另一刺绣机头工作时主轴也会转动,这时驱动臂同样会带动挑线杆挑线,增加电机主轴的负荷
本实用新型提供了一种盘带绣机构和混合绣装置,盘带绣机构包括安装在主轴上的盘带绣机头、安装在机头壳体上的挑线杆组件,挑线杆组件通过安装轴滑移安装在壳体上,主轴上设有挑线驱动结构,其中挑线驱动臂与挑线杆组件配合时可驱动挑线杆挑线,壳体上还设有驱动挑线杆组件滑移、使挑线杆组件与挑线驱动臂配合或脱离配合的驱动结构,盘带绣机构工作时,驱动结构驱动挑线杆组件与挑线驱动臂配合,完成挑线动作;当盘带绣机构不工作时,驱动结构驱动挑线杆组件与挑线杆驱动臂脱离配合,主轴上的驱动凸轮空转,减轻了主轴的负载,同时停止盘带绣挑线杆动作,避免挑线过程中意外将面线从机针处挑出,使面线脱落。
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Figure CN224692371U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of embroidery machine technology, and in particular to a tape embroidery mechanism and a mixed embroidery device. Background Technology
[0002] In mixed embroidery devices with ribbon embroidery, the ribbon embroidery machine heads are typically arranged alternately with another type of embroidery machine head. For example, ribbon embroidery and flat embroidery are arranged alternately on a main beam. The machine heads on the same main beam are usually mounted on the same main shaft. The rotation of the main shaft drives all the machine heads. The ribbon embroidery machine head has a thread-taking mechanism, which includes a thread-taking lever and a drive arm that drives the thread-taking lever to take the thread. The drive arm is located on the main shaft, and its corresponding part cooperates with the thread-taking lever to drive the thread-taking lever to move up and down. However, in mixed embroidery, the ribbon embroidery machine head and another type of embroidery machine head usually work alternately. When the other embroidery machine head is working, the main shaft will also rotate. At this time, the drive arm will also drive the thread-taking lever to take the thread, increasing the load on the motor main shaft. In addition, the top thread may be accidentally pulled out from the needle during the thread-taking process, causing the top thread to fall off. Utility Model Content
[0003] To address the problems of the prior art, this utility model provides a ribbon embroidery mechanism and a mixed embroidery device, which can control the ribbon embroidery thread take-up lever and reduce the load on the motor spindle when not in operation.
[0004] The technical solution adopted is as follows: A ribbon embroidery mechanism includes a main shaft and a ribbon embroidery machine head mounted on the main shaft. The ribbon embroidery machine head includes a thread take-up drive structure mounted on the main shaft and a thread take-up rod assembly that cooperates with the thread take-up drive arm of the thread take-up drive structure. The thread take-up rod assembly is slidably mounted on the housing of the machine head via a mounting shaft. The housing is also provided with a drive structure that drives the mounting shaft to slide, thereby causing the thread take-up rod assembly to engage or disengage from the thread take-up drive arm.
[0005] Furthermore, the aforementioned line-picking drive structure includes a drive cam mounted on the main shaft, a line-picking drive arm, and a line-picking transmission arm disposed between the drive cam and the line-picking drive arm.
[0006] Furthermore, the line-taking lever assembly includes a drive block that cooperates with the line-taking drive arm and a line-taking lever that is adjustablely mounted on the drive block. A drive assembly is provided between the drive block and the line-taking drive arm, and the drive assembly includes a fork and a convex shaft that cooperate with each other.
[0007] Furthermore, the drive structure includes a drive motor, a dial ring connected to the line take-up lever assembly, and a dial shaft that cooperates with the dial ring. The dial shaft is mounted on a connecting rod, which can be directly mounted on the output shaft of the drive motor or connected to the drive motor via a transmission rod.
[0008] Furthermore, the thread take-up lever assembly and the dial ring can be slidably mounted on the mounting shaft, and the thread take-up lever assembly and the dial ring can be rotatably mounted on the mounting shaft; or the thread take-up lever assembly and the dial ring are fixedly mounted on the mounting shaft, and the mounting shaft is slidably and rotatably mounted on the housing.
[0009] Furthermore, the housing is also provided with a limiting structure to restrict the rotation of the drive block. When the line take-up rod assembly is in a non-working position, it cooperates with the limiting structure. The limiting structure is a limiting protrusion, and the drive block is provided with a groove that cooperates with the limiting protrusion.
[0010] Furthermore, the thread take-up lever assembly is fixedly connected to the dial ring, or the thread take-up lever assembly is rotatably connected to the dial ring.
[0011] Furthermore, a retaining ring is provided at one end of the mounting shaft, and a return spring is provided between the retaining ring and the housing to drive the take-up lever assembly back to the working position.
[0012] A hybrid embroidery device includes a ribbon embroidery mechanism and an embroidery mechanism spaced apart on a main beam, wherein the ribbon embroidery mechanism is any of the ribbon embroidery mechanisms described above.
[0013] Furthermore, the embroidery mechanism is a flat embroidery mechanism.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model provides a ribbon embroidery mechanism and a mixed embroidery device. The ribbon embroidery mechanism includes a ribbon embroidery head mounted on a main shaft and a thread take-up lever assembly mounted on the head housing. The thread take-up lever assembly is slidably mounted on the housing via a mounting shaft. The main shaft is provided with a thread take-up drive structure, wherein the thread take-up drive arm cooperates with the thread take-up lever assembly to drive the thread take-up lever to take the thread. The housing is also provided with a drive structure that drives the thread take-up lever assembly to slide, allowing the thread take-up lever assembly to cooperate or disengage from the thread take-up drive arm. When the ribbon embroidery mechanism is working, the drive structure drives the thread take-up lever assembly to cooperate with the thread take-up drive arm to complete the thread take-up action. When the ribbon embroidery mechanism is not working, the drive structure drives the thread take-up lever assembly to disengage from the thread take-up drive arm, and the drive cam on the main shaft rotates idling, reducing the load on the main shaft and stopping the ribbon embroidery thread take-up lever action, thus preventing the top thread from being accidentally pulled out of the needle during the thread take-up process and causing the top thread to fall off. Attached Figure Description
[0015] Figure 1 , 5 These are schematic diagrams of the overall structure of this utility model from two different angles; Figure 2 This is a diagram showing the assembly of the line-lifting drive structure and the line-lifting lever assembly; Figure 3 This is a schematic diagram of part of the structure of this utility model; Figure 4 for Figure 1 Enlarged view at point a; Among them, the main shaft is 1, the embroidery machine head is 2, the thread take-up drive structure is 3, the drive cam is 301, the thread take-up drive arm is 302, the thread take-up transmission arm is 303, the thread take-up rod assembly is 4, the drive block is 401, the thread take-up rod is 402, the housing is 5, the mounting shaft is 6, the drive structure is 7, the drive motor is 701, the connecting rod is 702, the dial ring is 703, the dial shaft is 704, the transmission rod is 705, the drive assembly is 8, the dial fork is 801, the convex shaft is 802, the limiting structure is 9, the groove is 10, the retaining ring is 11, the return spring is 12, and the motor mounting bracket is 13. Detailed Implementation
[0016] The present invention will be further described below with reference to specific embodiments.
[0017] refer to Figure 1-5 A ribbon embroidery mechanism includes a main shaft 1 and a ribbon embroidery head 2 mounted on the main shaft 1. The ribbon embroidery head 2 includes a thread take-up drive structure 3 mounted on the main shaft 1 and a thread take-up rod assembly 4 that cooperates with the thread take-up drive arm 302 of the thread take-up drive structure 3. The thread take-up rod assembly 4 is slidably mounted on the housing 5 of the head via a mounting shaft 6. The housing 5 is also provided with a drive structure 7 that drives the mounting shaft 6 to slide, thereby causing the thread take-up rod assembly 4 to engage or disengage from the thread take-up drive arm 301.
[0018] The thread-lifting rod assembly 4 includes a drive block 401 that cooperates with the thread-lifting drive arm and a thread-lifting rod 402 that is adjustable on the drive block 401. The angle of the thread-lifting rod 402 is adjustable on the drive block 401 and can be adjusted according to actual needs.
[0019] The described thread-picking drive structure 3 includes a drive cam 301 mounted on the main shaft 1, a thread-picking drive arm 302, and a thread-picking transmission arm 303 located between the drive cam 301 and the thread-picking drive arm 302. The rotation of the main shaft 1 drives the drive cam 301 to rotate, and the thread-picking drive arm 302 is driven to move through the transmission of the thread-picking transmission arm 303.
[0020] A drive assembly 8 is provided between the drive block 401 and the line-taking drive arm 302. The drive assembly 8 includes a fork 801 and a convex shaft 802 that cooperate with each other. In this embodiment, the fork 801 is disposed on the drive block 401, and the convex shaft 802 is disposed on the line-taking drive arm 302; of course, the fork 801 can also be disposed on the line-taking drive arm 302, and the convex shaft 802 can be disposed on the drive block 401.
[0021] The drive structure 7 includes a drive motor 701, a dial ring 703 connected to the line take-up rod assembly 4, and a dial shaft 704 that cooperates with the dial ring 703. The dial shaft 704 is mounted on a connecting rod 702, which can be directly mounted on the output shaft of the drive motor 701 or connected to the drive motor 701 via a transmission rod 705. The drive motor 701 is mounted on a motor mounting bracket 13, which is mounted on the housing 5. The drive motor 701 directly drives the connecting rod 702 to swing, or drives the connecting rod 702 to swing via the transmission rod 705. Since the dial shaft 704 and the dial ring 703 cooperate with each other, the swinging of the dial shaft 704 can drive the dial ring 703 to slide. In this embodiment, the dial shaft 704 is a round shaft mounted on the connecting rod, and the dial ring 703 has a groove that cooperates with the round shaft. However, the structure of the dial shaft 704 and the dial ring 703 is not limited to this; it is only necessary to ensure that the dial shaft can drive the dial ring to slide.
[0022] The take-up lever assembly 4 can be fixedly connected to the dial ring 703 and slide or rotate simultaneously with the dial ring 703. In this case, the dial ring 703 needs to rotate relative to the dial shaft 704 without disengaging from the dial shaft 704, such as the structure described in this embodiment; or the take-up lever assembly 4 can be rotatably connected to the dial ring 703 and can slide with the dial ring 703, but can rotate independently relative to the dial ring 703 to take up the line. In this case, the dial ring 703 and the dial shaft 704 do not need to rotate relative to each other and can be directly connected.
[0023] In one embodiment, the thread take-up lever assembly 4 and the dial ring 703 are slidably mounted on the mounting shaft 6, and the thread take-up lever assembly 4 and the dial ring 703 are rotatably mounted on the mounting shaft 6. The position of the dial ring 703 is controlled by adjusting the drive motor. When the ribbon embroidery mechanism needs to take up the thread, the drive motor drives the dial ring 703 to slide, causing the thread take-up lever assembly 4 to stop in the working position. The thread take-up lever assembly 4 cooperates with the thread take-up drive arm 302 to realize the thread take-up action. When the ribbon embroidery mechanism does not need to take up the thread, the drive motor drives the dial ring 703 to slide, causing the thread take-up lever assembly 4 to stop in the non-working position. The thread take-up lever assembly 4 disengages from the thread take-up drive arm 302, and at this time, the thread take-up lever assembly does not perform the thread take-up action.
[0024] In another embodiment, the thread take-up lever assembly 4 and the dial ring 703 are fixedly mounted on the mounting shaft 6, which is slidable and rotatable on the housing 5. When the drive motor 703 drives the dial ring 703 to slide, it will drive the mounting shaft 6 to slide. One end of the mounting shaft 6 is provided with a retaining ring 11, and a return spring 12 is provided between the retaining ring and the housing 5 to drive the thread take-up lever assembly 4 to return to the non-working position. When the drive motor 701 drives the dial ring 703 to slide, the mounting shaft 6 slides together with the dial ring 703. When the thread take-up lever assembly 4 needs to take up thread, the mounting shaft slides with the dial ring 703 and simultaneously drives the thread take-up lever assembly 4 into the working position. When the thread take-up lever assembly 4 rotates, the mounting shaft rotates synchronously. At this time, the return spring 12 is in a compressed state. When the thread take-up lever assembly 4 does not need to take up thread, the mounting shaft slides with the dial ring 703, and under the elastic action of the return spring 12, the thread take-up lever assembly 4 enters the non-working position.
[0025] Preferably, the housing 5 is further provided with a limiting structure 9 to restrict the rotation of the drive block 401. The thread take-up lever assembly 4 engages with the limiting structure 9 when it is in the non-working position. The limiting structure 9 is a limiting protrusion, and the drive block 401 is provided with a groove 10 that engages with the limiting protrusion. The limiting structure 9 is provided to restrict the rotation of the thread take-up lever assembly 4, preventing the thread take-up lever assembly 4 from rotating away from its initial position and then sliding to the working position, which would make it difficult to engage with the thread take-up drive arm 302.
[0026] When the ribbon embroidery is not in use, the thread take-up lever assembly 4 disengages from the thread take-up drive arm. At this time, the drive cam 301 rotates idling without driving the connecting rod. This no-load operation reduces the load on the embroidery machine spindle and stops the ribbon embroidery thread take-up lever from moving, preventing the top thread from being accidentally pulled out of the needle during the thread take-up process and causing the top thread to fall off.
[0027] This utility model also discloses a mixed embroidery device, including a ribbon embroidery mechanism and an embroidery mechanism spaced apart on a main beam. The ribbon embroidery mechanism is the ribbon embroidery mechanism described above, and the embroidery mechanism can be a flat embroidery mechanism, or sequin embroidery, bead embroidery, etc.
[0028] The above description is only an optional embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included in the patent protection scope of the present utility model.
Claims
1. A ribbon embroidery mechanism, comprising a main shaft (1) and a ribbon embroidery head (2) mounted on the main shaft (1), wherein the ribbon embroidery head (2) comprises a thread-taking drive structure (3) disposed on the main shaft (1) and a thread-taking lever assembly (4) cooperating with the thread-taking drive arm (302) of the thread-taking drive structure (3), characterized in that: The thread take-up lever assembly (4) is slidably mounted on the housing (5) of the machine head via the mounting shaft (6). The housing (5) is also provided with a drive structure (7) that drives the mounting shaft (6) to slide, thereby driving the thread take-up lever assembly (4) to engage or disengage from the thread take-up drive arm (302).
2. The ribbon embroidery mechanism as described in claim 1, characterized in that: The aforementioned line-picking drive structure (3) includes a drive cam (301) mounted on the main shaft (1), a line-picking drive arm (302), and a line-picking transmission arm (303) located between the drive cam (301) and the line-picking drive arm (302).
3. The ribbon embroidery mechanism as described in claim 1, characterized in that: The line-lifting rod assembly (4) includes a drive block (401) that cooperates with the line-lifting drive arm and a line-lifting rod (402) that is adjustable on the drive block (401). A drive assembly (8) is provided between the drive block (401) and the line-lifting drive arm (302). The drive assembly (8) includes a fork (801) and a cam (802) that cooperate with each other.
4. The ribbon embroidery mechanism as described in claim 1, characterized in that: The drive structure (7) includes a drive motor (701), a dial ring (703) connected to the line take-up rod assembly (4), and a dial shaft (704) that cooperates with the dial ring (703). The dial shaft (704) is mounted on a connecting rod (702). The connecting rod (702) can be directly mounted on the output shaft of the drive motor (701) or connected to the drive motor (701) through a transmission rod (705).
5. The ribbon embroidery mechanism as described in claim 4, characterized in that: The thread take-up lever assembly (4) and the dial ring (703) are slidably mounted on the mounting shaft (6), and the thread take-up lever assembly (4) and the dial ring (703) are rotatably mounted on the mounting shaft (6); or the thread take-up lever assembly (4) and the dial ring (703) are fixedly mounted on the mounting shaft (6), and the mounting shaft (6) is slidably and rotatably mounted on the housing (5).
6. The ribbon embroidery mechanism as described in claim 3, characterized in that: The housing (5) is also provided with a limiting structure (9) to restrict the rotation of the drive block (401). When the line take-up rod assembly (4) is in a non-working position, it cooperates with the limiting structure (9). The limiting structure (9) is a limiting protrusion. The drive block (401) is provided with a groove (10) that cooperates with the limiting protrusion.
7. The ribbon embroidery mechanism as described in claim 4, characterized in that: The thread take-up lever assembly (4) is fixedly connected to the dial ring (703), or the thread take-up lever assembly (4) is rotatably connected to the dial ring (703).
8. The ribbon embroidery mechanism as described in claim 1, characterized in that: The mounting shaft (6) is provided with a retaining ring (11) at one end, and a return spring (12) is provided between the retaining ring and the housing (5) to drive the take-up rod assembly (4) to return to the working position.
9. A hybrid embroidery device, comprising a ribbon embroidery mechanism and an embroidery mechanism spaced apart on a main beam, characterized in that: The ribbon embroidery mechanism is any one of the ribbon embroidery mechanisms described in claims 1-8.
10. The hybrid embroidery device as described in claim 9, characterized in that: The embroidery mechanism is a flat embroidery mechanism.