A mechanical and electrical assembly type module connecting auxiliary device for construction
Patent Information
- Application Number
- CN202521749574.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-18
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2035-08-18
AI Technical Summary
[0005]本实用新型为了解决现有的机电模块连接辅助装置功能单一的问题
本实用新型提供的一种机电装配式施工用模块连接辅助装置,通过同一驱动组件同时驱动两套调节机构的纵向调节组件同步升降,确保两侧被夹持的管道始终保持平行升降,避免了传统单一调节方式可能导致的倾斜或错位问题。每个调节机构上的横向调节组件允许每个管夹在水平方向独立移动。这使得装置能够灵活适应模块连接点间不同的水平间距,或在升降到位后进行水平微调对位。
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Figure CN224694073U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of electromechanical module installation technology, specifically relating to an auxiliary device for module connection in electromechanical assembly construction. Background Technology
[0002] In the field of electromechanical prefabricated construction, modular assembly is widely used due to its high efficiency and precision, especially in the installation of electromechanical components such as pipes and pipelines, where rapid connection and precise positioning between modules directly affect construction quality and efficiency. However, there are still many technical challenges in the current process of connecting electromechanical modules.
[0003] In traditional construction, the connection of pipelines between modules often relies on manual adjustment, which requires hoisting equipment and manual calibration. This not only consumes a lot of manpower and time, but is also prone to insufficient connection accuracy due to operational errors, resulting in problems such as pipeline misalignment and poor joint sealing. Repeated debugging is required afterward, which seriously affects the construction progress.
[0004] Existing auxiliary devices are limited in function, with most only allowing for adjustments in a single dimension, such as height or lateral movement, which is insufficient to meet the multi-directional precision positioning requirements in complex construction scenarios. To address these issues, there is an urgent need for an auxiliary device that integrates multi-dimensional adjustment, stable clamping, and precise correction functions. This would enable rapid docking of electromechanical modules, improve assembly quality, reduce labor costs, and meet the high-efficiency and precision demands of modern prefabricated construction. Utility Model Content
[0005] This invention aims to solve the problem of limited functionality in existing electromechanical module connection auxiliary devices.
[0006] This utility model provides the following technical solution: a modular connection auxiliary device for electromechanical assembly construction, including a base plate, on which two sets of adjustment mechanisms are arranged side by side; the adjustment mechanism includes a longitudinal adjustment component and a transverse adjustment component mounted on the working end of the longitudinal adjustment component, the longitudinal adjustment component is mounted on the base plate, and a pipe clamp is installed on the working end of the transverse adjustment component; the longitudinal adjustment components of the two sets of adjustment mechanisms are connected to the same drive component for synchronous lifting and lowering.
[0007] Furthermore, the longitudinal adjustment assembly includes two articulated arms, two telescopic guide columns, and a lifting platform; the articulated arms include an upper ear plate, an upper connecting rod, a lower connecting rod, and a lower ear plate that are hinged in sequence. The upper ear plate is fixed to the bottom surface of the lifting platform, and the lower ear plate is fixed to the base plate. The upper ends of the two telescopic guide columns are connected to the lifting platform, and the lower ends are connected to the base plate. The upper connecting rod and the lower connecting rod are always at an angle. The drive assembly is used to drive the lower connecting rod of the articulated arm to swing.
[0008] Furthermore, the drive assembly includes a geared motor, a double gear, a rack, and a rack slide. The geared motor is mounted on a motor bracket on the base plate. The double gear is mounted on the base plate via a gear carrier. The double gear includes a spur gear and a worm gear. A worm is mounted on the shaft of the geared motor, meshing with the worm gear. The rack meshes with the spur gear. Each end of the rack is connected to a rack slide, and the slide of the rack slide slides slides in a sliding guide engagement with a groove on the base plate. A drive gear is mounted on the hinge shaft in the lower ear plate of the hinge arm. This hinge shaft is circumferentially fixed to the lower connecting rod, and the drive gear meshes with the rack of the rack slide.
[0009] Furthermore, a guide groove is provided on the lifting platform, and the slider at the bottom of the pipe clamp slides in cooperation with the guide groove. An electric push rod is installed on one end of the guide groove on the lifting platform, and the working end of the electric push rod is connected to the slider.
[0010] Furthermore, the pipe clamp includes an upper fastener and a lower fastener, with the lower fastener fixed on the slider, and the upper and lower fasteners connected by bolts.
[0011] Furthermore, the drive assembly also includes a cover that is fastened to the geared motor and the double gear, and the cover has a notch for the rack to move.
[0012] Compared with the prior art, the advantages of this utility model are: This utility model provides a modular connection auxiliary device for electromechanical assembly construction. It uses a single drive component to simultaneously drive the longitudinal adjustment components of two sets of adjustment mechanisms to rise and fall synchronously, ensuring that the clamped pipes on both sides always maintain parallel rise and fall, avoiding tilting or misalignment problems that may occur with traditional single adjustment methods. The lateral adjustment component on each adjustment mechanism allows each pipe clamp to move independently in the horizontal direction. This enables the device to flexibly adapt to different horizontal distances between module connection points, or to perform fine-tuning of horizontal alignment after the pipes have reached their designated positions. Attached Figure Description
[0013] Figure 1 A first-person perspective schematic diagram of the module connection auxiliary device for electromechanical prefabricated construction. Figure 2 This is a second-view schematic diagram of the auxiliary device for connecting modules in electromechanical prefabricated construction.
[0014] In the diagram: 1-Base plate; 2-Pipe clamp; 2.1-Slider; 2.2-Upper fastener; 2.3-Lower fastener; 3-Telescopic guide column; 4-Lifting platform; 4.1-Guide groove; 5-Upper ear plate; 6-Upper connecting rod; 7-Lower connecting rod; 8-Lower ear plate; 9-Gear motor; 10-Double gear; 10.1-Spur gear; 10.2-Worm gear; 11-Rack; 12-Rack slide; 13-Worm; 14-Electric push rod; 15-Guard cover; 16-Drive gear. Detailed Implementation
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] like Figure 1 , Figure 2 As shown: A modular connection auxiliary device for electromechanical prefabricated construction includes a base plate 1, on which two sets of adjustment mechanisms are arranged side by side; the adjustment mechanism includes a longitudinal adjustment component and a transverse adjustment component mounted on the working end of the longitudinal adjustment component. The longitudinal adjustment component is installed on the base plate 1, and a pipe clamp 2 is installed on the working end of the transverse adjustment component; the longitudinal adjustment components of the two sets of adjustment mechanisms are connected to the same drive component and move up and down synchronously.
[0017] The base plate 1 is placed on the frame of two electromechanical modules, and the pipe clamp 2 is clamped and fixed to the pipes on the two electromechanical modules. The combination of synchronous lifting and independent lateral adjustment allows the operator to quickly and accurately align the two pipes that need to be connected in three-dimensional space (vertical height and horizontal position), which significantly reduces time-consuming and laborious steps such as manual handling, prying, and repeated trial assembly.
[0018] The longitudinal adjustment assembly includes two articulated arms, two telescopic guide columns 3, and a lifting platform 4. The articulated arms include an upper ear plate 5, an upper connecting rod 6, a lower connecting rod 7, and a lower ear plate 8, which are hinged in sequence. The upper ear plate 5 is fixed to the bottom surface of the lifting platform 4, and the lower ear plate 8 is fixed to the base plate 1. The upper ends of the two telescopic guide columns 3 are connected to the lifting platform 4, and the lower ends are connected to the base plate 1. The two telescopic guide columns 3 are located on both sides of the two articulated arms. The upper connecting rod 6 and the lower connecting rod 7 are always at an angle, so that the longitudinal component of the lower connecting rod 7 can push the upper connecting rod 6 upward when it swings. When the telescopic guide column 3 is retracted to its shortest length, it supports the lifting platform 4, so that the upper connecting rod 6 and the lower connecting rod 7 maintain the angle. The drive assembly is used to drive the lower connecting rod 7 of the articulated arm to swing. When the lower connecting rod 7 swings, the lateral component of the force is restricted by the lateral limiting action of the telescopic guide column 3, and the longitudinal component of the force is transmitted to the upper connecting rod 6 to lift the lifting platform 4. The longitudinal adjustment assembly adopts a structure combining a hinged arm (upper ear plate 5, upper connecting rod 6, lower connecting rod 7, lower ear plate 8) and a telescopic guide column 3. The hinged arm provides the main lifting power and support, while the telescopic guide column 3 provides rigid guidance and anti-tilt capability, ensuring that the lifting platform 4 is stable and undisturbed during lifting and lowering, and has a strong load-bearing capacity.
[0019] The drive assembly includes a geared motor 9, a double gear 10, a rack 11, and a rack slide 12. The geared motor 9 is mounted on a motor bracket on the base plate 1. The double gear 10 is mounted on the base plate 1 via a gear frame. The double gear 10 includes a spur gear 10.1 and a worm gear 10.2. A worm 13 is mounted on the shaft of the geared motor 9, and the worm 13 meshes with the worm gear 10.2. The rack 11 meshes with the spur gear 10.1. Each end of the rack 11 is connected to a rack slide 12, and the slide of the rack slide 12 slides in a sliding guide engagement with the slide groove 1.1 of the base plate 1. A drive gear 16 is mounted on the hinge shaft in the lower ear plate 8 of the hinge arm. The hinge shaft is circumferentially fixed to the lower connecting rod 7, and the drive gear 16 meshes with the rack of the rack slide 12.
[0020] The geared motor 9 drives the spur gear 10.1 to rotate via a worm gear transmission. The spur gear 10.1 pushes the rack 11 to move, and the rack 11 pushes the drive gear 16 to rotate. The drive gear 16, the hinge shaft, and the lower connecting rod 7 rotate together. The cooperation between the slide table and the base plate groove further ensures the straightness and stability of the rack and pinion slide table 12's movement. The drive assembly uses a worm gear transmission. The worm gear mechanism has a natural self-locking characteristic. Once the geared motor 9 stops, the lifting mechanism is locked in the current position, preventing the heavy object from sliding down due to its own weight, greatly improving operational safety.
[0021] The lifting platform 4 has a guide groove 4.1. The slider 2.1 at the bottom of the pipe clamp 2 slides in the guide groove 4.1. An electric push rod 14 is installed on one end of the guide groove 4.1 on the lifting platform 4. The working end of the electric push rod 14 is connected to the slider 2.1. The electric push rod 14 drives the slider 2.1 to slide in the guide groove 4.1 of the lifting platform 4, allowing each pipe clamp 2 to move independently in the horizontal direction.
[0022] The pipe clamp 2 includes an upper fastener 2.2 and a lower fastener 2.3. The lower fastener 2.3 is fixed on the slider 2.1, and the upper fastener 2.2 and the lower fastener 2.3 are connected by bolts. The bolt connection between the upper and lower fasteners can reliably clamp and fix the pipe.
[0023] The drive assembly also includes a cover 15, which is fastened to the geared motor 9 and the double gear 10. The cover 15 has a notch for the rack 11 to move. The cover 15 is used to protect the geared motor 9 and the gear assembly to prevent moving parts from injuring workers.
[0024] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A modular connection auxiliary device for electromechanical prefabricated construction, characterized in that: It includes a base plate (1), on which two sets of adjustment mechanisms are arranged side by side; the adjustment mechanism includes a longitudinal adjustment component and a transverse adjustment component mounted on the working end of the longitudinal adjustment component. The longitudinal adjustment component is mounted on the base plate (1), and a pipe clamp (2) is installed on the working end of the transverse adjustment component; the longitudinal adjustment components of the two adjustment mechanisms are connected to the same drive component and move up and down synchronously.
2. The modular connection auxiliary device for electromechanical prefabricated construction according to claim 1, characterized in that: The longitudinal adjustment assembly includes two articulated arms, two telescopic guide columns (3) and a lifting platform (4); the articulated arms include an upper ear plate (5), an upper connecting rod (6), a lower connecting rod (7) and a lower ear plate (8) that are hinged in sequence. The upper ear plate (5) is fixed on the bottom surface of the lifting platform (4) and the lower ear plate (8) is fixed on the base plate (1). The upper ends of the two telescopic guide columns (3) are connected to the lifting platform (4) and the lower ends are connected to the base plate (1). The upper connecting rod (6) and the lower connecting rod (7) are always at an angle. The drive assembly is used to drive the lower connecting rod (7) of the articulated arm to swing.
3. The modular connection auxiliary device for electromechanical prefabricated construction according to claim 2, characterized in that: The drive assembly includes a geared motor (9), a double gear (10), a rack (11), and a rack slide (12). The geared motor (9) is mounted on a motor bracket on the base plate (1). The double gear (10) is mounted on the base plate (1) via a gear frame. The double gear (10) includes a spur gear (10.1) and a worm gear (10.2). A worm (13) is mounted on the shaft of the geared motor (9). The worm (13) and the worm wheel... The wheel (10.2) meshes, the rack (11) meshes with the spur gear (10.1), and each end of the rack (11) is connected to a rack slide (12). The slide of the rack slide (12) slides and slides in the groove (1.1) of the base plate (1) in a sliding guide fit. A drive gear (16) is installed on the hinge shaft in the lower ear plate (8) of the hinge arm. The hinge shaft is circumferentially fixed to the lower connecting rod (7), and the drive gear (16) meshes with the rack of the rack slide (12).
4. A modular connection auxiliary device for electromechanical prefabricated construction according to claim 2 or 3, characterized in that: The lifting platform (4) has a guide groove (4.1), and the slider (2.1) at the bottom of the pipe clamp (2) slides in cooperation with the guide groove (4.1). An electric push rod (14) is installed on one end of the guide groove (4.1) on the lifting platform (4), and the working end of the electric push rod (14) is connected to the slider (2.1).
5. The modular connection auxiliary device for electromechanical prefabricated construction according to claim 4, characterized in that: The pipe clamp (2) includes an upper fastener (2.2) and a lower fastener (2.3). The lower fastener (2.3) is fixed on the slider (2.1), and the upper fastener (2.2) and the lower fastener (2.3) are connected by bolts.
6. The modular connection auxiliary device for electromechanical prefabricated construction according to claim 3, characterized in that: The drive assembly also includes a cover (15), which is fastened to the outside of the geared motor (9) and the double gear (10), and the cover (15) has a notch for the rack (11) to move.