Abrasion resistant material blending apparatus

Abstract

The utility model provides a kind of wear-resistant material blending device, it is related to wear-resistant material blending technical field, the wear-resistant material blending device includes mounting bracket, storage part, storage part is set on mounting bracket, storage part is used to place wear-resistant material material and liquid adhesive for blending and stirring part, stirring part is set on mounting bracket, stirring part can mix wear-resistant material material and liquid adhesive in storage part evenly, lifting part, lifting part is set on mounting bracket, lifting part is used to control the lifting of storage part on mounting bracket, this kind of blending device can be after completing wear-resistant material and adhesive blending, mixed cylinder is lifted to target height, and staff can be below mixed cylinder by valve and discharge the material in mixed cylinder to receiving cylinder, can efficiently and conveniently realize the subpackaging of material, while in the process of subpackaging, material is not easy to scatter on ground, and use effect is good.

Description

Technical Field

[0001] This utility model relates to the field of abrasive blending technology, specifically an abrasive blending device. Background Technology

[0002] In the textile industry, various abrasion-resistant materials are often mixed evenly with adhesives and then uniformly applied to fabrics to improve their abrasion resistance and service life. This mixing process requires a blending device. Existing blending devices consist of a stirring component and a mixing tank, which are separate units. After mixing, the stirring component can be removed directly, and workers can dispense the mixed abrasion-resistant material from the mixing tank for use. However, dispensing the material from the mixing tank requires tools such as funnels, resulting in low dispensing efficiency and a high risk of spillage on the ground, causing considerable inconvenience. Utility Model Content

[0003] The purpose of this invention is to provide a wear-resistant material blending device, which aims to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: the wear-resistant material blending device includes:

[0005] Mounting rack;

[0006] A storage section, which is mounted on a mounting frame, is used to store abrasive materials and liquid adhesives for blending.

[0007] A stirring unit, which is mounted on a mounting frame, can mix the abrasion-resistant material and liquid adhesive in the storage unit evenly.

[0008] A lifting unit is provided on a mounting frame and is used to control the lifting of the storage unit on the mounting frame.

[0009] Preferably, the mounting bracket includes a frame made of profiles, a cover plate is provided at the upper end of the frame, and a mounting plate is provided on the frame.

[0010] Preferably, the storage unit includes a mixing cylinder mounted on a mounting plate, a valve is provided at the lower end of the mixing cylinder, a through groove is provided on the mounting plate to avoid the valve, a guide plate is provided at the upper end of the mixing cylinder, the guide plate is slidably connected to the frame, a fixing plate is provided at the upper end of the mixing cylinder, a through hole is provided on the fixing plate, and a sleeve is provided on the fixing plate, the sleeve communicating with the through hole.

[0011] Preferably, the stirring part includes a motor mounted on the cover plate, a vertical rod at the output end of the motor, the vertical rod passing through the sleeve and the fixing plate and slidably connected to the sleeve and the fixing plate, a toothed groove inside the vertical rod, and a toothed rod slidably connected to the toothed groove, with a stirring head at the lower end of the toothed rod.

[0012] Preferably, the lifting unit includes four sprockets, with two sprockets respectively arranged on the cover plate and on both sides of the motor. A counterweight is slidably connected to the frame. It also includes two chains, one end of which is connected to a fixed plate, and the other end of which passes through the two sprockets on one side of the motor and then connects to the counterweight. A through slot is provided on the cover plate for the chain to pass through. A lead screw is provided on one side of the frame, and a second motor is also included for driving the lead screw to rotate. A threaded sleeve is provided on one side of the counterweight and is threadedly connected to the lead screw.

[0013] Preferably, the bottom of the frame is provided with a pad, and the pad has a clearance groove that matches the through groove on the mounting plate. The pad can be used to place the receiving cylinder.

[0014] The beneficial effects of this utility model are:

[0015] After the abrasive material and the binder are blended, this type of blending device can raise the mixing cylinder to the target height. The operator can then discharge the material from the mixing cylinder into the receiving cylinder through a valve at the bottom of the mixing cylinder. This allows for efficient and convenient material dispensing, and the material is less likely to spill onto the ground during the dispensing process, resulting in good performance. Attached Figure Description

[0016] Figure 1 This is a structural schematic diagram of a specific embodiment of the present utility model.

[0017] Figure 2 This is a schematic diagram of the mixing cylinder after it rises.

[0018] Figure 3 This is a schematic diagram of the plumb line and the toothed rod.

[0019] Figure 4 This is a schematic diagram showing the receiving cylinder placed below the mixing cylinder.

[0020] In the diagram: 1. Frame; 2. Cover plate; 3. Mounting plate; 4. Mixing cylinder; 5. Valve; 6. Guide plate; 7. Fixing plate; 8. Sleeve; 9. Motor 1; 10. Vertical rod; 11. Toothed rod; 12. Mixing head; 13. Sprocket; 14. Counterweight; 15. Chain; 16. Lead screw; 17. Motor 2; 18. Screw sleeve; 19. Pad; 20. Receiving cylinder. Detailed Implementation

[0021] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings.

[0022] like Figures 1-4 As shown, an abrasive blending device includes:

[0023] Mounting rack;

[0024] A storage section, which is mounted on a mounting frame, is used to store the abrasion-resistant material and liquid adhesive for blending.

[0025] A stirring unit, which is mounted on a mounting frame, can mix the abrasion-resistant material and liquid adhesive in the storage unit evenly.

[0026] A lifting unit is provided on a mounting frame and is used to control the lifting of the storage unit on the mounting frame.

[0027] The abrasion-resistant materials include alumina particles, silicon carbide particles, polyurethane microparticles, etc., and the adhesive can be a liquid resin material. After mixing the abrasion-resistant materials with the adhesive, it is applied to the surface of the fabric to improve the abrasion resistance of the fabric, extend its service life, and also have a certain degree of water resistance.

[0028] Furthermore, the mounting bracket includes a frame 1 made of profiles, a cover plate 2 is provided at the upper end of the frame 1, and a mounting plate 3 is provided on the frame 1.

[0029] Furthermore, the storage unit includes a mixing cylinder 4 disposed on the mounting plate 3. A valve 5 is disposed at the lower end of the mixing cylinder 4. A through groove for avoiding the valve 5 is provided on the mounting plate 3. A guide plate 6 is disposed at the upper end of the mixing cylinder 4. The guide plate 6 is slidably connected to the frame 1. A fixing plate 7 is disposed at the upper end of the mixing cylinder 4. A through hole is provided on the fixing plate 7. A sleeve 8 is disposed on the fixing plate 7. The sleeve 8 communicates with the through hole.

[0030] The mixing drum 4 is used to hold abrasion-resistant materials and adhesives. After the materials are placed, the total volume of the materials is about 70% of the total volume of the mixing drum 4. The valve 5 is a manual valve. By turning the handle on the valve 5, the valve 5 can be opened and closed. When the materials in the mixing drum 4 are being stirred, the valve 5 is in the closed state. When it is necessary to remove the mixed materials from the mixing drum 4, the valve 5 is opened to facilitate the discharge of the internal materials. The falling rate of the materials can be controlled by the degree of rotation of the handle.

[0031] Furthermore, the stirring unit includes a motor 9 mounted on the cover plate 2, and a vertical rod 10 is provided at the output end of the motor 9. The vertical rod 10 passes through the sleeve 8 and the fixing plate 7 and is slidably connected to the sleeve 8 and the fixing plate 7. A toothed groove is provided inside the vertical rod 10, and a toothed rod 11 is slidably connected to the toothed groove. A stirring head 12 is provided at the lower end of the toothed rod 11.

[0032] After the material is fed into the mixing drum 4, the motor 9 is started, which drives the vertical rod 10 to rotate. The vertical rod 10 is engaged with the toothed rod 11, so it can also drive the toothed rod 11 to rotate. The stirring head 12 at the lower end of the toothed rod 11 will also rotate with the toothed rod 11, and the stirring head 12 will stir the material in the mixing drum 4.

[0033] Furthermore, the lifting unit includes four sprockets 13, with two sprockets 13 respectively arranged on the cover plate 2 on both sides of the motor 9. A counterweight 14 is slidably connected to the frame 1, and two chains 15 are also included. One end of the chain 15 is connected to the fixed plate 7, and the other end of the chain 15 passes through the two sprockets 13 on the same side of the motor 9 in sequence before being connected to the counterweight 14. A through slot is provided on the cover plate 2 for the chain 15 to pass through. A lead screw 16 is provided on one side of the frame 1, and a second motor 17 is also included for driving the lead screw 16 to rotate. A threaded sleeve 18 is provided on one side of the counterweight 14 and is threadedly connected to the lead screw 16.

[0034] When it is necessary to release the mixed material from the mixing drum 4, the mixing drum 4 needs to be moved upward along the frame 1 first. Specifically, the second motor 17 is started, and the second motor 17 drives the lead screw 16 to rotate. Through the threaded connection between the lead screw 16 and the screw sleeve 18, and the sliding connection between the counterweight 14 and the frame 1, the counterweight 14 can be moved downward. When the counterweight 14 moves downward, it can drive the mixing drum 4 upward through the cooperation of the chain 15 and the sprocket 13. Since the vertical rod 10 and the toothed rod 11 are slidably connected, the toothed rod 11 can enter the interior of the vertical rod 10 during the upward movement, thereby avoiding affecting the upward movement of the mixing drum 4.

[0035] The fixing plate 7 is integrated with the mixing cylinder 4. The fixing plate 7 will not deform when it moves upward. At the same time, since the connection between the chain 15 and the fixing plate 7 is very close to the side wall of the mixing cylinder 4, it can be ensured that the fixing plate 7 will not deform when it is under tension.

[0036] The weight of the counterweight 14 is about half the total weight of the mixing cylinder 4 and the maximum material processed inside the mixing cylinder 4. The weight of the counterweight 14 can balance the weight of the mixing cylinder 4 and the material inside the mixing cylinder 4, so as to reduce the friction between the lead screw 16 and the screw sleeve 18. At the same time, after the mixing cylinder 4 rises to the target position, since the vertical rod 10 is still engaged with the toothed rod 11, the motor 9 can still drive the stirring head 12 to rotate. Even after the mixing cylinder 4 rises, it does not affect the stirring of the material inside the mixing cylinder 4.

[0037] When it is necessary to move the mixing drum 4 downward, simply control the motor 17 to rotate in the opposite direction. By setting multiple position sensors, when the mixing drum 4 rises to the target position or falls to the target position, the position sensors will automatically shut off the motor, allowing the mixing drum 4 to stay at the target position.

[0038] Both motor 1 (9) and motor 2 (17) are controlled by a controller.

[0039] Furthermore, a pad 19 is provided at the bottom of the frame 1. The pad 19 has a clearance groove that matches the through groove on the mounting plate 3. The pad 19 can be used to place the receiving cylinder 20.

[0040] The clearance trough can avoid the valve 5 under the mixing cylinder 4. When discharging the material in the mixing cylinder 4, the receiving cylinder 20 needs to be placed below the valve 5 first, and then the valve 5 is opened to allow the material to enter the receiving cylinder 20. After the material is discharged, the valve 5 is closed and the receiving cylinder 20 is removed from the pad 19. The pad 19 can prevent the receiving cylinder 20 from directly contacting the ground.

[0041] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

Claims

1. A device for blending abrasive materials, characterized in that, include: Mounting rack; A storage section, which is mounted on a mounting frame, is used to store abrasive materials and liquid adhesives for blending. A stirring unit, which is mounted on a mounting frame, can mix the abrasion-resistant material and liquid adhesive in the storage unit evenly. A lifting unit is provided on a mounting frame and is used to control the lifting of the storage unit on the mounting frame.

2. The abrasive blending device according to claim 1, characterized in that, The mounting bracket includes a frame made of profiles, a cover plate is provided at the upper end of the frame, and a mounting plate is provided on the frame.

3. The wear-resistant material blending device according to claim 2, characterized in that, The storage unit includes a mixing cylinder mounted on a mounting plate. A valve is provided at the lower end of the mixing cylinder. A through groove is provided on the mounting plate to avoid the valve. A guide plate is provided at the upper end of the mixing cylinder. The guide plate is slidably connected to the frame. A fixing plate is provided at the upper end of the mixing cylinder. A through hole is provided on the fixing plate. A sleeve is provided on the fixing plate, and the sleeve communicates with the through hole.

4. The wear-resistant material blending device according to claim 3, characterized in that, The stirring unit includes a motor mounted on a cover plate. The output end of the motor is provided with a plumb rod. The plumb rod passes through a sleeve and a fixed plate and is slidably connected to the sleeve and the fixed plate. A toothed groove is provided inside the plumb rod. The unit also includes a toothed rod slidably connected to the toothed groove. A stirring head is provided at the lower end of the toothed rod.

5. The abrasive blending device according to claim 4, characterized in that, The lifting unit includes four sprockets, with two sprockets respectively located on the cover plate and on both sides of the motor. A counterweight is slidably connected to the frame. It also includes two chains, one end of which is connected to a fixed plate, and the other end of which passes through the two sprockets on one side of the motor and then connects to the counterweight. A through slot is provided on the cover plate for the chain to pass through. A lead screw is provided on one side of the frame, and a second motor is also included to drive the lead screw to rotate. A threaded sleeve is provided on one side of the counterweight and is threadedly connected to the lead screw.

6. The abrasive blending apparatus according to any one of claims 2-5, characterized in that, The bottom of the frame is provided with a pad, and the pad has a clearance groove that matches the through groove on the mounting plate. The pad can be used to place the receiving cylinder.

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