A plastic particle unpacking feeding device
Patent Information
- Application Number
- CN202521694444.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-11
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2035-08-11
AI Technical Summary
但是由于物料长期存放在料包中,容易受外界因素影响而凝结成团,导致塑料颗粒达不到对加工设备的供料要求,并且加工不同大小的塑料颗粒的用途也有所不同,现有拆包机不能快速分类颗粒,及时将合适的颗粒进行送料,影响生产加工的效率
本实用新型通过筛料框、筛板、送料架、回料筒、上料架、振动组件、打料组件和推料组件等结构的配合设置,通过输送辊对塑料料包进行输送上料,通过气缸控制气缸卡爪对料包进行夹持定位,并由液压推杆驱动推料板,将料包推移至筛料框上,可以方便的对料包划破,实现拆包上料,通过筛料框底部的振动电机驱动筛料框,配合筛板实现塑料颗粒的快速筛分,合格颗粒经导料斗进入送料架,而大颗粒塑料则通过回料孔进入回料筒,通过驱动电机驱动搅拌杆对大颗粒塑料进行搅拌打碎,实现对大颗粒塑料进行破碎或二次处理,实现自动回料,提高原料利用率,减少人工干预。
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Figure CN224715366U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of plastic granule processing technology, specifically to a plastic granule unpacking and feeding device. Background Technology
[0002] Plastic can be made into various objects, such as cups, shells, and plastic bags. In the plastics manufacturing industry, a large quantity of bagged plastic granules is needed. Previously, this was done manually by tearing open the packaging bags and pouring the granules into the processing equipment. Some companies also used unpacking machines to tear open the packaging bags and pour the granules into a feed trough, which was then transported to the processing equipment. However, because the material is stored in the bags for a long time, it is easily affected by external factors and clumps together, resulting in the plastic granules not meeting the feeding requirements of the processing equipment. Furthermore, different sizes of plastic granules have different uses, and existing unpacking machines cannot quickly classify the granules and feed the appropriate granules in a timely manner, affecting production efficiency. Therefore, we need to propose a plastic granule unpacking and feeding device. Utility Model Content
[0003] The purpose of this invention is to provide a plastic granule unpacking and feeding device that can conveniently screen plastic granules after unpacking, promptly feed suitable plastic granules, and break up agglomerated plastic granules, effectively ensuring the production and processing efficiency of plastic granules, thereby solving the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides: a plastic granule unpacking and feeding device, comprising a screening frame, a return cylinder, and a feeding rack disposed on one side of the screening frame; a screening plate is disposed inside the screening frame, a guide hopper is disposed below the screening plate, and a feeding rack for feeding plastic granules is disposed below the guide hopper; the bottom two sides of the screening frame are connected to the top of the feeding rack via vibration components; a return hole is opened on the inner wall of the screening frame, and a discharge hopper for returning large plastic granules to the return cylinder is disposed below the return hole; a feeding component is disposed inside the return cylinder; a conveying roller for conveying plastic granule bags is installed on the top of the feeding rack, and a pushing component for positioning and unpacking the bags is disposed on one side of the conveying roller.
[0005] Preferably, the vibration assembly includes: mounting brackets connected to the bottom two sides of the screening frame, and a fixed bracket installed on the top of the feeding frame; wherein, a fixed frame is connected to the top of the fixed bracket, a limiting plate is installed on the top of the fixed frame, a limiting rod is connected to the surface of the limiting plate, and a vibration motor is installed at the bottom of the screening frame.
[0006] Preferably, the surface of the mounting bracket is slidably connected to the surface of the limiting rod, and a vibration spring is fitted onto the surface of the limiting rod, with one end of the vibration spring connected to both sides of the mounting bracket.
[0007] Preferably, the feeding assembly includes: a top cover installed on the top of the return cylinder, and a drive motor connected to the top of the top cover; wherein, the return cylinder is provided with a stirring rod that is driven and connected to the output end of the drive motor, and a baffle plate that cooperates with the discharge hopper is connected to one side of the top cover.
[0008] Preferably, the pushing assembly includes: a fixed plate installed on the top of the feeding rack, and a hydraulic push rod installed on the surface of the fixed plate; wherein, the extended end of the hydraulic push rod is connected to a pushing plate, and auxiliary guide rods for assisting the movement of the pushing plate are provided on both sides of the hydraulic push rod.
[0009] Preferably, a cylinder is mounted on the surface of the pusher plate, and the extended end of the cylinder is connected to a cylinder gripper for positioning the material bag.
[0010] Preferably, a conveyor belt is provided below the conveyor roller, and the conveyor belt is installed on the surface of the loading rack.
[0011] Compared with the prior art, the beneficial effects of this utility model are: This utility model utilizes a combination of a screening frame, a screening plate, a feeding frame, a return cylinder, a loading frame, a vibration assembly, a punching assembly, and a pushing assembly. Plastic bags are conveyed and loaded via conveying rollers. A cylinder-controlled gripper clamps hold and position the bags, while a hydraulic pusher drives a pushing plate to move the bags onto the screening frame, facilitating easy tearing and unpacking. A vibration motor at the bottom of the screening frame drives the frame, working in conjunction with the screening plate to rapidly screen plastic granules. Qualified granules enter the feeding frame via a guide hopper, while larger granules enter the return cylinder through a return hole. A drive motor drives a stirring rod to agitate and crush the larger granules, enabling automatic crushing or secondary processing of the plastic. This automatic return system improves raw material utilization and reduces manual intervention. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the screening frame structure of this utility model; Figure 3 This is a schematic diagram of the return cylinder structure of this utility model; Figure 4 This is a schematic diagram of the cylinder chuck structure of this utility model.
[0013] In the diagram: 1. Screening frame; 2. Guide hopper; 3. Screen plate; 4. Return hole; 5. Discharge hopper; 6. Mounting frame; 7. Fixing frame; 8. Limiting plate; 9. Limiting rod; 10. Vibration spring; 11. Feeding frame; 12. Fixing bracket; 13. Return cylinder; 14. Top cover; 15. Baffle plate; 16. Drive motor; 17. Stirring rod; 18. Feeding frame; 19. Conveyor belt; 20. Conveying roller; 21. Fixing plate; 22. Hydraulic push rod; 23. Pushing plate; 24. Cylinder claw. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] Please see Figure 1-4 This utility model provides: a plastic granule unpacking and feeding device, including a screening frame 1, a return cylinder 13, and a feeding rack 18 disposed on one side of the screening frame 1; the screening frame 1 is provided with a screen plate 3 inside, a guide hopper 2 is disposed below the screen plate 3, and a feeding rack 11 for feeding plastic granules is disposed below the guide hopper 2; the bottom two sides of the screening frame 1 are connected to the top of the feeding rack 11 through a vibration assembly; the inner wall of the screening frame 1 is provided with a return hole 4, and a discharge hopper 5 is disposed below the return hole 4 to return large plastic granules in conjunction with the return cylinder 13; a feeding assembly is disposed inside the return cylinder 13; a conveying roller 20 for conveying plastic granule bags is installed on the top of the feeding rack 18, and a pushing assembly for positioning and unpacking the bags is disposed on one side of the conveying roller 20.
[0016] It is worth noting that, through the coordinated arrangement of the screening frame 1, screening plate 3, feeding frame 11, return cylinder 13, feeding frame 18, vibration component, feeding component and pushing component, the plastic granules can be easily screened after unpacking, the appropriate plastic granules can be fed in a timely manner, and the agglomerated plastic granules can be broken up, effectively ensuring the production and processing efficiency of plastic granules.
[0017] Specifically, the vibration assembly includes: mounting brackets 6 connected to the bottom sides of the screening frame 1, and fixed brackets 12 installed on the top of the feeding frame 11; wherein, a fixed frame 7 is connected to the top of the fixed bracket 12, a limiting plate 8 is installed on the top of the fixed frame 7, a limiting rod 9 is connected to the surface of the limiting plate 8, and a vibration motor is installed at the bottom of the screening frame 1. The surface of the mounting bracket 6 is slidably connected to the surface of the limiting rod 9, and a vibration spring 10 is fitted on the surface of the limiting rod 9, with one end of the vibration spring 10 connected to both sides of the mounting bracket 6.
[0018] Furthermore, the screening frame 1 is used to screen the unpacked plastic granules, the feeding frame 11 is a structure for feeding the qualified materials after screening, the fixed bracket 12 is a fixed structure for connecting the fixed frame 7 to ensure the stability of the fixed frame 7, and the limiting rod 9 works with the vibration spring 10 to provide auxiliary vibration to the mounting frame 6, which can further improve the screening effect of the screening frame 1 through the screen plate 3 on the plastic granules.
[0019] The vibration assembly uses a combination of a limiting rod 9 and a vibration spring 10, which not only ensures the high-frequency vibration effect of the screen frame 1, but also buffers vibration impact, avoids rigid collisions of the equipment, and extends its service life. The elastic support of the vibration spring 10 can also reduce noise and improve the comfort of the working environment.
[0020] The feeding assembly includes: a top cover 14 installed on the top of the return cylinder 13, and a drive motor 16 connected to the top of the top cover 14; wherein, the return cylinder 13 is provided with a stirring rod 17 that is connected to the output end of the drive motor 16, and a baffle plate 15 that cooperates with the discharge hopper 5 is connected to one side of the top cover 14.
[0021] The top cover 14 is a support structure for the drive motor 16. The baffle plate 15 works with the discharge hopper 5 to guide the material into the return cylinder 13, thereby crushing larger plastic particles. The stirring rod 17 is driven by the drive motor 16 to crush the material and achieve secondary crushing.
[0022] The feeding assembly includes a fixed plate 21 mounted on the top of the feeding rack 18, and a hydraulic push rod 22 mounted on the surface of the fixed plate 21. The extended end of the hydraulic push rod 22 is connected to a pushing plate 23, and auxiliary guide rods are provided on both sides of the hydraulic push rod 22 to assist in the movement of the pushing plate 23. A cylinder is mounted on the surface of the pushing plate 23, and the extended end of the cylinder is connected to a cylinder gripper 24 for positioning the material bag. A conveyor belt 19 is located below the conveyor roller 20 and is mounted on the surface of the feeding rack 18.
[0023] In addition, the feeding rack 18 is a structure for installing the conveyor belt 19 and the conveyor roller 20, which facilitates the feeding and conveying of plastic bags and the recycling of residual plastic particles during unpacking. The pusher plate 23 is a structure that works with the cylinder claw 24 to clamp and position the bag, making it easy for the cylinder claw 24 to be locked inside the bag, so that the operator can open the bag and pour the plastic particles into the screen frame 1 for distribution. The hydraulic push rod 22 pushes the pusher plate 23 to facilitate the discharge of plastic particles.
[0024] First, the plastic bales are conveyed and fed by the conveyor rollers 20. The cylinder grippers 24, controlled by a cylinder, clamp and position the bales, and the pusher plate, driven by a hydraulic pusher, pushes the bales onto the screen frame 1. This allows for easy cutting of the bales, enabling unpacking and feeding, and reducing manual labor intensity. An auxiliary guide rod ensures a smooth pushing process, preventing bales from shifting and effectively improving unpacking efficiency. The screen frame 1 is driven by a vibrating motor at its bottom, working with the screen plate 3 to quickly screen the plastic granules. Qualified granules enter the feeding frame through the guide hopper, while larger plastic granules enter the return cylinder through the return hole. The drive motor 16 drives the stirring rod 17 to stir and crush the larger plastic granules, enabling crushing or secondary processing of the larger granules, achieving automatic return, improving raw material utilization, and reducing manual intervention.
[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A plastic granule unpacking and feeding device, characterized in that, include: Screening frame (1), return cylinder (13) and feeding rack (18) set on one side of screening frame (1); The screen frame (1) is provided with a screen plate (3) inside, and a guide hopper (2) is provided below the screen plate (3). A feeding rack (11) for feeding plastic granules is provided below the guide hopper (2). The bottom sides of the screen frame (1) are connected to the top of the feeding rack (11) through a vibration assembly. The inner wall of the screening frame (1) is provided with a return hole (4), and a discharge hopper (5) is provided below the return hole (4) to cooperate with the return cylinder (13) for returning large plastic particles. The return cylinder (13) is provided with a feeding component inside. The top of the feeding rack (18) is equipped with a conveying roller (20) for conveying plastic granule bags, and a pushing component for positioning and disassembling the bags is provided on one side of the conveying roller (20).
2. The plastic granule unpacking and feeding device according to claim 1, characterized in that: The vibration assembly includes: The mounting brackets (6) connected to the bottom sides of the screen frame (1), and Fixed bracket (12) installed on the top of the feed rack (11); The top of the fixed bracket (12) is connected to a fixed frame (7), the top of the fixed frame (7) is equipped with a limiting plate (8), the surface of the limiting plate (8) is connected to a limiting rod (9), and the bottom of the screen frame (1) is equipped with a vibration motor.
3. The plastic granule unpacking and feeding device according to claim 2, characterized in that: The surface of the mounting bracket (6) is slidably connected to the surface of the limiting rod (9), and a vibration spring (10) is fitted on the surface of the limiting rod (9). One end of the vibration spring (10) is connected to both sides of the mounting bracket (6).
4. The plastic granule unpacking and feeding device according to claim 1, characterized in that: The feeding assembly includes: The top cover (14) installed on the top of the return cylinder (13), and A drive motor (16) is connected to the top of the top cover (14). The return cylinder (13) is equipped with a stirring rod (17) that is connected to the output end of the drive motor (16), and the top cover (14) is connected to a baffle plate (15) that cooperates with the discharge hopper (5).
5. The plastic granule unpacking and feeding device according to claim 1, characterized in that: The feeding assembly includes: The fixing plate (21) installed at the top of the feeding rack (18), and Hydraulic push rod (22) installed on the surface of the fixed plate (21); The hydraulic push rod (22) has a push plate (23) connected to its extended end, and auxiliary guide rods for assisting the push plate (23) to move are provided on both sides of the hydraulic push rod (22).
6. The plastic granule unpacking and feeding device according to claim 5, characterized in that: A cylinder is mounted on the surface of the pusher plate (23), and the extended end of the cylinder is connected to a cylinder claw (24) for positioning the material bag.
7. The plastic granule unpacking and feeding device according to claim 1, characterized in that: A conveyor belt (19) is provided below the conveyor roller (20), and the conveyor belt (19) is installed on the surface of the loading rack (18).