A flat strip drawing device for automatically drawing a strip of material

Abstract

The utility model relates to automatic equipment manufacturing technical field, and disclose a kind of automatic material receiving belt's flat plate emptying white material belt device, including automatic material receiving belt mechanism, still including accurate control device and joint module, the automatic material receiving belt mechanism is mainly by motor, transmission, guiding device and compactor and is composed, the motor drive transmission, so that transmission drive guiding device and compactor and move, to realize the function of automatic material receiving belt, the accurate control device is mainly by sensor, controller and actuating mechanism and is composed, sensor detects the displacement and speed of material belt, controller carries out accurate control according to the data of sensor, actuating mechanism carries out action according to the instruction of controller, to realize accurate joint, by above technical means, the technical scheme realizes automatic material receiving belt, it is favorable to improve production efficiency, reduce artificial cost, improve the firmness and accuracy of joint, realize fully automated production, improve the performance of material belt simultaneously.

Description

Technical Field

[0001] This utility model relates to the field of automated equipment manufacturing technology, and more specifically to a flat plate blank material belt automatic feeding device. Background Technology

[0002] In the fields of automated equipment manufacturing, machining technology, and material handling technology, flatbed blank material strip feeding is an important technical means. This technology can eliminate the need for manual blank material strip feeding, improve manual efficiency, greatly reduce manpower, and achieve the purpose of automatic material strip feeding. It is mainly used in various machining, material handling, and automated equipment manufacturing processes, such as automobile manufacturing, aerospace, and electronics industries.

[0003] Existing technological solutions: Current technologies typically employ manual splicing of blank strips to address the problem of flat sheet material strips. This method requires manual alignment of the two blank strip ends before welding or bonding. While it achieves the splicing purpose, it demands a large amount of manpower, is inefficient, and is prone to issues such as weak joints and low precision.

[0004] Limitations of existing technology: The main problems or shortcomings of existing technology in this field include:

[0005] (1) High labor costs: Due to the need for a large number of people to handle the material receiving, the labor costs are high;

[0006] (2) Inefficiency: Manual material handling requires a lot of time, resulting in low production efficiency;

[0007] (3) Weak joints: The quality of manual welding or bonding is unstable, which can easily lead to weak joints;

[0008] (4) Low precision: The precision of manual material receiving is difficult to control, which is prone to errors and affects the quality of the product;

[0009] (5) Low level of automation: The existing technology has a low level of automation, which makes it impossible to achieve fully automated production and limits the further improvement of production efficiency. Utility Model Content

[0010] To achieve the above objectives, this utility model provides the following technical solution: an automatic feeding device for flatbed blank material belts, including an automatic feeding mechanism, a precision control device, and a connector module. The automatic feeding mechanism mainly consists of a motor, a transmission device, a guide device, and a clamping device. The motor drives the transmission device, causing the transmission device to move the guide device and the clamping device, thereby realizing the function of automatic feeding. The precision control device mainly consists of a sensor, a controller, and an actuator. The sensor detects the displacement and speed of the material belt, the controller performs precise control based on the sensor data, and the actuator performs actions according to the controller's instructions, thereby achieving precise connector connection. The joint module mainly includes three steps: preheating, pressing, and cooling. Preheating softens the material strip, pressing ensures a tight bond, and cooling makes the joint more robust. This technical solution realizes a fully automated production line, which mainly consists of an automatic material feeding mechanism, a precision control device, and a joint module. The automatic material feeding mechanism automatically feeds the material strip, the precision control device ensures accurate jointing, and the joint module ensures a robust joint, thus achieving fully automated production. In addition, during the material strip docking process, the material is treated, mainly including surface treatment and heat treatment. Surface treatment can improve the wear resistance and oxidation resistance of the material strip, while heat treatment can improve the hardness and strength of the material strip.

[0011] Furthermore, the automatic material receiving belt mechanism also includes a support frame, which includes connecting rods, right-angle steel casters, and support legs. The connecting rods serve as the basic structural units of the frame, and every two connecting rods are fixedly connected by right-angle steel. The connecting rods at the bottom end are connected end to end to form a rectangle, and their four corners are fixedly connected to the top of the casters and support legs.

[0012] Furthermore, the transmission device includes a fixed plate and a transmission rod. The fixed plate is fixedly connected to the side of the connecting rod, and one end of the transmission rod is fixedly connected to the side of the fixed plate. Symmetrical adjusting rings are provided on the side of the transmission rod for adjusting the tension of the material belt.

[0013] Furthermore, the guiding device and the clamping device are integrated and fixedly connected to the platform consisting of connecting rods in the middle of the frame via a base.

[0014] Furthermore, the top of the base is provided with a guide device, an actuator, a pressing device, and an actuator in sequence from the left side of the material belt inlet to the right side outlet. The base integrates a preheating mechanism and a cooling mechanism. The preheating mechanism and cooling mechanism on the base preheat, press, and cool the material belt as it passes through. During this process, the actuator precisely splices the material belt.

[0015] Furthermore, the guiding device includes an inclined plate connected to one end of the base, and guide rods spaced equidistantly between the two inclined plates. A support is fixedly connected to the top of the inclined plate, and a long rod is fixedly connected to the top of the support. A pressure plate is provided on the side of the support to assist in leveling the material strip.

[0016] Furthermore, the sensors are installed on both sides of the bottom of the frame to monitor the displacement and speed of the conveyor belts at both ends, and the controller is installed on one side of the frame to receive the detection data from the sensors and issue commands to the actuator.

[0017] Furthermore, the actuator includes upright plates on both sides of the base, an adjusting rod and a limiting rod fixedly connected between the upright plates, wherein the limiting rod is composed of two shafts, and the two ends of the upper shaft are movably connected to the upright plate by a threaded connection between the lead screw and the short plate.

[0018] The technical effects and advantages of this utility model are as follows:

[0019] 1. This utility model achieves automatic material receiving by incorporating an automatic material receiving belt mechanism, thereby reducing the use of manual labor and significantly lowering labor costs. In addition, the automatic material receiving belt method can save a lot of time, which is conducive to improving production efficiency and reducing labor costs.

[0020] 2. This utility model incorporates a precision control device, which mainly consists of a sensor, a controller, and an actuator. The sensor detects the displacement and speed of the conveyor belt, the controller performs precise control based on the sensor data, and the actuator performs actions according to the controller's instructions, thereby achieving a precise joint and making the joint more secure, which helps to avoid the problem of weak joints.

[0021] 3. This utility model utilizes an automated production line, employing an automated feeding mechanism for the feeding of conveyor belts. The automatic feeding mechanism ensures precise feeding, while the precision control device achieves accurate jointing. The joint module ensures a secure joint, thus realizing fully automated production. Simultaneously, it significantly improves the precision of the joints, avoiding errors, ensuring product quality, and enhancing the strength and accuracy of the joints, thereby achieving fully automated production and increasing the level of automation. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0023] Figure 2 This is a schematic diagram of the frame and transmission device of this utility model;

[0024] Figure 3 This is a partial structural diagram of the base of this utility model;

[0025] Figure 4 This is a schematic diagram of the guiding device of this utility model;

[0026] Figure 5 This is a schematic diagram of the structure of the actuator of this utility model.

[0027] The attached figures are labeled as follows: 1. Automatic feeding belt mechanism; 101. Motor; 102. Transmission device; 1021. Fixing plate; 1022. Transmission rod; 1023. Adjusting ring; 103. Guide device; 1031. Inclined plate; 1032. Guide rod; 1033. Support; 1034. Long rod; 1035. Pressure plate; 104. Pressing device; 105. Frame; 1051. Connecting rod; 1052. Right angle steel; 1053. Universal wheel; 1054. Support leg; 106. Base; 2. Precision control device; 201. Sensor; 202. Controller; 203. Actuator; 2031. Vertical plate; 2032. Adjusting rod; 2033. Limiting rod; 2034. Lead screw; 2035. Short plate; 3. Connector module. Detailed Implementation

[0028] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. The automatic feeding belt flat plate blank material belt device involved in this utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0029] Reference Figures 1 to 5This utility model provides an automatic feeding device for flatbed blank material belts, including an automatic feeding mechanism 1, a precision control device 2, and a connector module 3. The automatic feeding mechanism 1 mainly consists of a motor 101, a transmission device 102, a guide device 103, and a clamping device 104. The motor 101 drives the transmission device 102, causing the transmission device 102 to move the guide device 103 and the clamping device 104, thereby realizing the function of automatic feeding of the material belt. The precision control device 2 mainly consists of a sensor 201, a controller 202, and an actuator 203. The sensor 201 detects the displacement and speed of the material belt, the controller 202 performs precise control based on the data from the sensor 201, and the actuator 203 performs precise control based on the instructions from the controller 202. The joint module 3 mainly includes three steps: preheating, pressing, and cooling. Preheating softens the material strip, pressing ensures a tight bond, and cooling strengthens the joint. This technical solution achieves a fully automated production line, which mainly consists of an automatic material receiving mechanism 1, a precision control device 2, and a joint module 3. The automatic material receiving mechanism 1 automatically receives the material strip, the precision control device 2 ensures a precise joint, and the joint module 3 ensures a strong joint, thus achieving fully automated production. In addition, during the material strip docking process, the material is treated, mainly including surface treatment and heat treatment. Surface treatment improves the wear resistance and oxidation resistance of the material strip, while heat treatment improves the hardness and strength of the material strip.

[0030] The automatic feeding belt mechanism 1 also includes a support frame 105. The frame 105 includes connecting rods 1051, right angle steel 1052, casters 1053, and legs 1054. The connecting rods 1051 serve as the basic structural units of the frame 105. Every two connecting rods 1051 are fixedly connected by right angle steel 1052. The connecting rods 1051 at the bottom end are connected end to end to form a rectangle, and their four corners are fixedly connected to the top of the casters 1053 and the legs 1054.

[0031] The transmission device 102 includes a fixed plate 1021 and a transmission rod 1022. The fixed plate 1021 is fixedly connected to the side of the connecting rod 1051. One end of the transmission rod 1022 is fixedly connected to the side of the fixed plate 1021. Symmetrical adjusting rings 1023 are provided on the side of the transmission rod 1022 for adjusting the tension of the material belt.

[0032] The guide device 103 and the clamping device 104 are integrated and fixedly connected to the platform formed by the connecting rod 1051 in the middle of the frame 105 via the base 106.

[0033] The base 106 has a guide device 103, an actuator 203, a clamping device 104, and an actuator 203 arranged sequentially from the left side of the material belt inlet to the right side outlet. The base 106 integrates a preheating mechanism and a cooling mechanism. The above structures preheat, clamp, and cool the material belt as it passes through. During this process, the actuator 203 precisely connects the material belt.

[0034] The guide device 103 includes an inclined plate 1031 connected to one end of the base 106, and guide rods 1032 equidistantly arranged between the two inclined plates 1031. A support 1033 is fixedly connected to the top of the inclined plate 1031, and a long rod 1034 is fixedly connected to the top of the support 1033. A pressure plate 1035 is arranged on its side to assist in leveling the material strip.

[0035] Sensors 201 are located on both sides of the bottom of the frame 105 to monitor the displacement and speed of the conveyor belts at both ends. Controller 202 is located on one side of the frame 105 to receive the detection data from the sensors 201 and issue commands to the actuator 203.

[0036] The actuator 203 includes upright plates 2031 on both sides of the base 106, an adjusting rod 2032 and a limiting rod 2033 fixedly connected between the upright plates 2031, wherein the limiting rod 2033 is composed of two shafts, one above the other, and the two ends of the upper shaft are movably connected to the upright plate 2031 by threaded connection between the lead screw 2034 and the short plate 2035.

[0037] The working principle of this utility model:

[0038] Example 1: This example provides an automatic feeding device for flatbed blank material belts, mainly including the following steps:

[0039] Step 1: The automatic feeding belt mechanism 1 operates. Motor 101 drives transmission device 102, which in turn drives guide device 103 and clamping device 104 to move, thus achieving the function of automatic feeding belt. Specifically, motor 101 rotates at 1000 rpm, transmission device 102 uses gear transmission, guide device 103 uses linear guide rails, and clamping device 104 uses pneumatic clamping.

[0040] Step Two: The precision control device 2 operates. Sensor 201 detects the displacement and speed of the conveyor belt. Controller 202 performs precise control based on the data from sensor 201. Actuator 203 operates according to the instructions from controller 202, thereby achieving precise jointing. Specifically, sensor 201 is model LK-G30, controller 202 is model PID-K10, and actuator 203 is a hydraulic actuator.

[0041] Step 3: Joint module operation. Preheating softens the strip, compression ensures a tight bond, and cooling makes the joint even stronger. Specifically, the preheating temperature is 150℃, the compression pressure is 10MPa, and the cooling time is 10 minutes.

[0042] Step Four: Automated Production Line Operation. The automatic feeding belt mechanism 1 enables automatic feeding of the feeding belt, the precision control device 2 ensures precise jointing, and the joint module ensures a secure joint, thus achieving fully automated production. Specifically, the main equipment of the automated production line includes the automatic feeding belt mechanism 1, the precision control device 2, and the joint module.

[0043] Step 5: Material Processing Technology. Surface treatment can improve the wear resistance and oxidation resistance of the strip, while heat treatment can improve its hardness and strength. Specifically, sandblasting is used for surface treatment, and quenching is used for heat treatment. Through the above steps, this embodiment achieves automatic strip splicing, improves production efficiency, reduces labor costs, improves the joint's firmness and accuracy, realizes fully automated production, increases the degree of automation, and also improves the strip's performance.

[0044] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A flatbed blank material belt feeding device for automatic material receiving belt, comprising an automatic material receiving belt mechanism (1), characterized in that, It also includes a precision control device (2) and a connector module (3). The automatic feeding belt mechanism (1) is mainly composed of a motor (101), a transmission device (102), a guide device (103) and a pressing device (104). The motor (101) drives the transmission device (102), which in turn drives the guide device (103) and the pressing device (104) to move, thereby realizing the function of automatic feeding belt. The precision control device (2) mainly consists of a sensor (201), a controller (202), and an actuator (203). The sensor (201) detects the displacement and speed of the conveyor belt, the controller (202) performs precise control based on the data from the sensor (201), and the actuator (203) performs actions according to the instructions from the controller (202), thereby achieving precise jointing. The connector module (3) mainly includes three steps: preheating, pressing and cooling. Preheating can soften the material strip, pressing can make the material strip tightly bonded, and cooling can make the connector more secure.

2. The flatbed blank material conveyor device for automatic material receiving conveyor according to claim 1, characterized in that: The automatic material receiving belt mechanism (1) also includes a support frame (105), the frame (105) including a connecting rod (1051), a right angle steel (1052), a caster wheel (1053) and a support leg (1054). The connecting rod (1051) serves as the basic structural unit of the frame (105). Every two connecting rods (1051) are fixedly connected by a right angle steel (1052). The connecting rod (1051) at the bottom end forms a rectangle, and its four corners are fixedly connected to the top of the caster wheel (1053) and the support leg (1054).

3. The flatbed blank material conveyor device for automatic material receiving conveyor according to claim 1, characterized in that: The transmission device (102) includes a fixed plate (1021) and a transmission rod (1022). The fixed plate (1021) is fixedly connected to the side of the connecting rod (1051). One end of the transmission rod (1022) is fixedly connected to the side of the fixed plate (1021). Symmetrical adjusting rings (1023) are provided on the side of the transmission rod (1022) for adjusting the tension of the material belt.

4. The flatbed blank material conveyor device for automatic material receiving conveyor according to claim 1, characterized in that: The guiding device (103) and the clamping device (104) are integrated and fixedly connected to the platform formed by the connecting rod (1051) in the middle of the frame (105) via the base (106).

5. The flatbed blank material conveyor device for automatic material receiving conveyor according to claim 4, characterized in that: The top of the base (106) is provided with a guide device (103), an actuator (203), a clamping device (104), and an actuator (203) in sequence from the left side of the material belt inlet to the right side outlet. The base (106) integrates a preheating mechanism and a cooling mechanism. The preheating mechanism and cooling mechanism on the base (106) preheat, clamp, and cool the material belt when it passes through. During this process, the actuator (203) precisely connects the material belt.

6. The flatbed blank material conveyor device for automatic material receiving conveyor according to claim 5, characterized in that: The guiding device (103) includes an inclined plate (1031) connected to one end of the base (106), and guide rods (1032) are provided at equal intervals between the two inclined plates (1031). A support (1033) is fixedly connected to the top of the inclined plate (1031), and a long rod (1034) is fixedly connected to the top of the support (1033). A pressure plate (1035) is provided on its side to assist in flattening the material strip.

7. The flatbed blank material conveyor device for automatic material receiving conveyor according to claim 1, characterized in that: The sensors (201) are located on both sides of the bottom of the frame (105) to monitor the displacement and speed of the material belts at both ends. The controller (202) is located on one side of the frame (105) to receive the detection data from the sensors (201) and issue commands to the actuator (203).

8. The flatbed blank material conveyor device for automatic material receiving conveyor according to claim 7, characterized in that: The actuator (203) includes upright plates (2031) on both sides of the base (106), an adjusting rod (2032) and a limiting rod (2033) fixedly connected between the upright plates (2031), wherein the limiting rod (2033) is composed of two upper and lower shafts, and the two ends of the upper shaft are movably connected to the upright plate (2031) by the threaded connection between the lead screw (2034) and the short plate (2035).

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