Multi-angle rust removal equipment for cable bridge

Abstract

The utility model discloses a cable bridge multi -angle rust cleaning equipment, including frame, the lateral wall of frame is provided with drive mechanism, the top of frame is provided with first polishing mechanism, the outside of first polishing mechanism is provided with second polishing mechanism, the one side of frame relative first polishing mechanism is provided with first cleaning mechanism, and the outside of first cleaning mechanism is provided with second cleaning mechanism, through the first polishing mechanism to the inner and outer wall of cable bridge side edge and carry out polishing rust removal operation, through the second polishing mechanism to the upper surface and bottom of cable bridge inner wall and carry out polishing rust removal operation, and first polishing mechanism and second polishing mechanism cooperation can carry out all -round polishing rust removal operation to cable bridge, avoid the appearance polishing dead angle, improved the quality of rust removal operation, convenient to the cable bridge and carry out high -quality galvanization treatment, improved the practicality of equipment.

Description

Technical Field

[0001] This utility model relates to the field of cable tray processing technology, and in particular to a multi-angle rust removal device for cable trays. Background Technology

[0002] Cable trays are categorized into trough, tray, ladder, and mesh structures, consisting of supports, brackets, and installation accessories. They can be installed independently or laid on various building and pipe rack supports, featuring simple structure, aesthetically pleasing appearance, flexible configuration, and convenient maintenance. Currently, to meet the needs of cable trays in different scenarios, existing technologies require galvanizing. Before galvanizing, rust removal is necessary. However, due to the numerous angles within the cable tray, rust in these angles is difficult to remove, and impurities easily remain, reducing the cable tray's physical properties and affecting its usability. To address these issues, we propose a multi-angle rust removal device for cable trays. Utility Model Content

[0003] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a multi-angle rust removal device for cable trays.

[0004] The present invention solves its technical problem through the following technical solution: It includes a frame, a drive mechanism is provided on the side wall of the frame, and a first grinding mechanism is provided on the top of the frame. The first grinding mechanism includes a mounting frame A, which is fixed to the top of the frame with bolts. A pair of mounting top plates A are fixed to the top of the mounting frame A with bolts. An electric telescopic rod A is fixed to the top of each pair of mounting top plates A. A drive seat A is fixed to the bottom of the electric telescopic rod A. A mounting groove A is fixed to the bottom of the drive seat A. A drive motor A is fixed to one end of the mounting groove A with bolts. A bidirectional lead screw A is provided at the output end of the drive motor A. A pair of sliding seats A are provided on the outside of the bidirectional lead screw A. A connecting frame A is fixed to the bottom of each pair of sliding seats A. An electric round-headed steel wire grinding roller is provided at the bottom of the connecting frame A. A second grinding mechanism is provided on the outside of the mounting frame A. A first cleaning mechanism is provided on the side of the frame opposite to the first grinding mechanism, and a second cleaning mechanism is provided on the outside of the first cleaning mechanism.

[0005] As a further improvement of this utility model, a control panel is provided on one side of the frame.

[0006] As a further embodiment of this utility model: the driving mechanism includes a mounting bracket, which is fixed to the side wall of the frame by bolts. A hydraulic rod A is fixed to one side of the mounting bracket, and a connecting bracket is fixed to one end of the hydraulic rod A. Multiple rotating brackets are fixed to one side of the connecting bracket, and a reduction motor is fixed to the bottom of each of the multiple rotating brackets. A drive shaft is provided at the output end of the reduction motor, and a drive roller is fixed to the outside of the drive shaft.

[0007] As a further improvement of this utility model, a cable tray body is provided on the outer side of the drive roller.

[0008] As a further embodiment of this utility model: the second grinding mechanism includes a mounting beam A, which is fixed to the outside of the mounting frame A by bolts. A hydraulic rod B is fixed to the top of the mounting beam A, and a drive plate A is fixed to the bottom of the hydraulic rod B. An electric wire grinding roller A is provided at the bottom of the drive plate A. A mounting base plate A is fixed to the bottom of the frame by bolts. A hydraulic rod C is fixed to the bottom of the mounting base plate A. A rotating bracket A is fixed to the top of the hydraulic rod C, and an electric wire grinding roller B is provided at the top of the rotating bracket A.

[0009] As a further embodiment of this utility model: the first cleaning mechanism includes a mounting frame B, which is fixed to the top of the machine frame by bolts. A pair of mounting top plates B are fixed to the top of the mounting frame B. An electric telescopic rod B is fixed to the top of each pair of mounting top plates B. A drive seat B is fixed to the bottom of the electric telescopic rod B. A mounting groove B is fixed to the bottom of the drive seat B. A drive motor B is fixed to one end of the mounting groove B by bolts. A bidirectional lead screw B is provided at the output end of the drive motor B. A pair of sliding seats B are provided on the outer side of the bidirectional lead screw B. A connecting frame B is fixed to the bottom of each pair of sliding seats B. An electric round-headed brush roller is provided at the bottom of the connecting frame B.

[0010] As a further embodiment of this utility model: the second cleaning mechanism includes a mounting beam B, which is fixed to the outside of the mounting frame B by bolts. A hydraulic rod D is fixed to the top of the mounting beam B, and a drive plate B is fixed to the bottom of the hydraulic rod D. An electric brush roller A is provided at the bottom of the drive plate B. The frame is fixed to the bottom of the mounting base plate A by bolts, and a hydraulic rod E is fixed to the bottom of the mounting base plate B. A rotating bracket B is fixed to the top of the hydraulic rod E, and an electric brush roller B is provided at the top of the rotating bracket B.

[0011] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are: 1. The equipment is equipped with a first grinding mechanism, which positions and transports the cable tray via a drive mechanism. Two sets of electric round-headed steel wire grinding rollers grind and remove rust from the inner and outer walls of the cable tray. A second grinding mechanism grinds and removes rust from the upper surface and bottom of the inner wall of the cable tray. The cooperation of the first and second grinding mechanisms enables all-round grinding and rust removal of the cable tray, avoiding grinding dead corners, improving the quality of rust removal, facilitating high-quality galvanizing of the cable tray, and enhancing the practicality of the equipment. 2. Equipped with a first cleaning mechanism and a second cleaning mechanism, after the cable tray is ground and rusted, a large amount of debris will adhere to the cable tray. Two sets of electric round-headed brush rollers are used to clean the debris from the inner and outer walls of the cable tray sides, and electric brush roller B is used to clean the debris from the lower surface of the cable tray. The first and second cleaning mechanisms work together to clean the cable tray from all angles, ensuring the cleanliness of the cable tray after the rust removal operation, facilitating subsequent processing of the cable tray, and improving the overall efficiency of cable tray processing. Attached Figure Description

[0012] Figure 1 A schematic diagram of an isometric structure according to an embodiment of the present invention is shown; Figure 2 A schematic diagram of an isometric sectional view of a structure according to an embodiment of the present invention is shown; Figure 3 The present invention provides an embodiment of the present invention. Figure 2 Enlarged structural diagram of part A in the middle; Figure 4 The present invention provides an embodiment of the present invention. Figure 2 Enlarged structural diagram of section B in the middle; Figure 5 A schematic diagram of the front cross-sectional structure according to an embodiment of the present invention is shown; Figure 6 The present invention provides an embodiment of the present invention. Figure 5 Enlarged structural diagram of section C in the middle; Figure 7 A schematic diagram of the main structure of the first grinding mechanism according to an embodiment of the present invention is shown; Figure 8 This diagram shows a front sectional view of the first grinding mechanism provided according to an embodiment of the present invention. Figure 9 A bottom view of the first grinding mechanism provided according to an embodiment of the present invention is shown; Figure 10 A schematic diagram of the main structure of the first cleaning mechanism according to an embodiment of the present invention is shown; Figure 11This diagram shows a front sectional view of the first cleaning mechanism provided according to an embodiment of the present invention; Figure 12 A bottom view of the first cleaning mechanism provided according to an embodiment of the present invention is shown.

[0013] Legend: 100 Frame, 110 Control Panel, 210 Mounting Bracket, 220 Hydraulic Rod A, 230 Connecting Bracket, 240 Rotating Bracket, 250 Gear Motor, 251 Drive Shaft, 260 Drive Roller, 270 Cable Tray Body, 310 Mounting Frame A, 320 Mounting Top Plate A, 330 Electric Telescopic Rod A, 331 Drive Seat A, 340 Mounting Slide A, 350 Drive Motor A, 351 Double-acting Screw A, 360 Sliding Seat A, 361 Connecting Frame A, 370 Electric Round Head Steel Wire Grinding Roller, 410 Mounting Beam A, 420 Hydraulic Rod B, 421 Drive Plate A, 430 Electric Steel Wire Grinding Roller Cylinder A, 440 Mounting Base Plate A, 450 Hydraulic Rod C, 451 Rotating Support A, 460 Electric Steel Wire Grinding Roller B, 510 Mounting Frame B, 520 Mounting Top Plate B, 530 Electric Telescopic Rod B, 531 Drive Seat B, 540 Mounting Slide Rail B, 550 Drive Motor B, 551 Double-Directional Screw B, 560 Sliding Seat B, 561 Connecting Frame B, 570 Electric Round Head Brush Roller, 610 Mounting Beam B, 620 Hydraulic Rod D, 621 Drive Plate B, 630 Electric Brush Roller A, 640 Mounting Base Plate B, 650 Hydraulic Rod E, 651 Rotating Support B, 660 Electric Brush Roller B. Detailed Implementation

[0014] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0015] In the description of this utility model, "multiple" means two or more, unless otherwise explicitly specified.

[0016] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0017] Please see Figure 1-12 This utility model provides a technical solution: It includes a frame 100, a control panel 110 on one side of the frame 100, a drive mechanism on the side wall of the frame 100, and a first grinding mechanism on the top of the frame 100. The first grinding mechanism includes a mounting frame A310, which is bolted to the top of the frame 100. A pair of mounting top plates A320 are bolted to the top of the mounting frame A310. An electric telescopic rod A330 is fixed to the top of each of the mounting top plates A320. A drive seat A331 is fixed to the bottom of the electric telescopic rod A330. A mounting groove A340 is fixed to the bottom of the drive seat A331. A drive motor A350 is bolted to one end of the mounting groove A340. A bidirectional lead screw A351 is provided at the output end of the drive motor A350. A pair of sliding joints are provided on the outer side of the bidirectional lead screw A351. The cable tray is mounted on a pair of sliding seats A360, each with a connecting frame A361 fixed to its bottom. An electric round-headed steel wire grinding roller 370 is installed at the bottom of the connecting frame A361. A second grinding mechanism is installed on the outer side of the mounting frame A310. A first cleaning mechanism is installed on the side of the frame 100 opposite to the first grinding mechanism, and a second cleaning mechanism is installed on the outer side of the first cleaning mechanism. The first grinding mechanism positions and transports the cable tray via a drive mechanism. Two sets of electric round-headed steel wire grinding rollers 370 grind and remove rust from the inner and outer walls of the cable tray's sides. The second grinding mechanism grinds and removes rust from the upper surface and bottom of the cable tray's inner wall. The cooperation of the first and second grinding mechanisms enables all-around grinding and rust removal of the cable tray, avoiding grinding dead angles, improving the quality of rust removal, facilitating high-quality galvanizing of the cable tray, and enhancing the equipment's practicality.

[0018] Specifically, the drive mechanism includes a mounting bracket 210, which is fixed to the side wall of the frame 100 by bolts. A hydraulic rod A220 is fixed to one side of the mounting bracket 210, and a connecting bracket 230 is fixed to one end of the hydraulic rod A220. Multiple rotating brackets 240 are fixed to one side of the connecting bracket 230. A reduction motor 250 is fixed to the bottom of each of the multiple rotating brackets 240. A drive shaft 251 is provided at the output end of the reduction motor 250. A drive roller 260 is fixed to the outside of the drive shaft 251, and a cable tray body 270 is provided to the outside of the drive roller 260. The cable tray is positioned and driven by the drive mechanism.

[0019] Specifically, the second grinding mechanism includes a mounting beam A410, which is fixed to the outside of the mounting frame A310 by bolts. A hydraulic rod B420 is fixed to the top of the mounting beam A410, and a drive plate A421 is fixed to the bottom of the hydraulic rod B420. An electric wire grinding roller A430 is provided at the bottom of the drive plate A421. A mounting base plate A440 is fixed to the bottom of the frame 100 by bolts. A hydraulic rod C450 is fixed to the bottom of the mounting base plate A440, and a rotating bracket A451 is fixed to the top of the hydraulic rod C450. An electric wire grinding roller B460 is provided at the top of the rotating bracket A451. By setting up the second grinding mechanism, after grinding the inner and outer walls of the cable tray side, the upper surface of the inner wall of the cable tray is ground by the electric wire grinding roller A430, and the lower surface of the cable tray is ground by the electric wire grinding roller B460.

[0020] Specifically, the first cleaning mechanism includes a mounting frame B510, which is bolted to the top of the frame 100. A pair of mounting top plates B520 are fixed to the top of the mounting frame B510. An electric telescopic rod B530 is fixed to the top of each of the mounting top plates B520. A drive seat B531 is fixed to the bottom of each electric telescopic rod B530. A mounting groove B540 is fixed to the bottom of the drive seat B531. A drive motor B55 is bolted to one end of the mounting groove B540. 0. The output end of the drive motor B550 is provided with a bidirectional lead screw B551. A pair of sliding seats B560 are provided on the outer side of the bidirectional lead screw B551. A connecting frame B561 is fixed to the bottom of each pair of sliding seats B560. An electric round-head brush roller 570 is provided at the bottom of the connecting frame B561. After the cable tray is polished and derusted by the first cleaning mechanism, a large amount of debris will adhere to the cable tray. The debris is cleaned from the inner and outer walls of the cable tray by two sets of electric round-head brush rollers 570.

[0021] Specifically, the second cleaning mechanism includes a mounting beam B610, which is bolted to the outside of the mounting frame B510. A hydraulic rod D620 is fixed to the top of the mounting beam B610, and a drive plate B621 is fixed to the bottom of the hydraulic rod D620. An electric brush roller A630 is provided at the bottom of the drive plate B621. The frame 100 is bolted to the bottom of the mounting base plate A440, and a hydraulic rod E650 is fixed to the bottom of the mounting base plate B640. The top of the hydraulic rod E650 is fixed with a rotating bracket B651, and the top of the rotating bracket B651 is equipped with an electric brush roller B660. After the debris on the inner and outer walls of the cable tray is cleaned by the second cleaning mechanism, the electric brush roller B660 cleans the debris on the lower surface of the cable tray. The first and second cleaning mechanisms work together to clean the cable tray in all directions, ensuring the cleanliness of the cable tray after the rust removal operation, facilitating subsequent processing of the cable tray, and improving the overall efficiency of cable tray processing.

[0022] Working Principle: During use, the equipment is controlled via the control panel 110. The cable tray is placed on top of the equipment. The hydraulic rod A220 moves the connecting bracket 230, which in turn moves the drive rollers 260 on both sides to position and clamp the cable tray, returning it to its center position. The reduction motor 250 drives the drive shaft 251 to rotate, which in turn rotates the drive rollers 260, causing the cable tray to move. The electric telescopic rod A330 moves the drive seat 331 up and down, which in turn moves the electric round-head steel wire grinding roller 370 up and down. The drive motor A351 drives the bidirectional lead screw A351 to rotate, causing the bidirectional lead screw A351 to rotate... A pair of sliding seats A360 move in opposite directions, thereby moving the electric round-headed wire grinding rollers 370. The electric round-headed wire grinding rollers 370 are moved to the inner or outer wall of the cable tray side. The two sets of electric round-headed wire grinding rollers 370 grind and remove rust from the inner and outer walls of the cable tray side. After grinding the inner and outer walls of the cable tray side, the hydraulic rod B420 moves the drive plate A421 downwards, causing the electric wire grinding roller A430 to press against the inner wall of the cable tray. The hydraulic rod C450 moves the rotating bracket A451 upwards, causing the electric wire grinding roller B460 to press against the bottom of the cable tray. The electric wire grinding roller A430 then grinds the inner wall of the cable tray. The upper surface is ground, while the lower surface of the cable tray is ground using an electric wire grinding roller B460. The first and second grinding mechanisms work together to perform all-around grinding and rust removal on the cable tray. After grinding and rust removal, a large amount of debris adheres to the cable tray. An electric telescopic rod B530 moves the drive seat B531 up and down, which in turn moves the electric round-head brush roller 570 up and down. A drive motor B550 drives the bidirectional lead screw B551 to rotate. The rotation of the bidirectional lead screw B551 causes a pair of sliding seats B560 to move in opposite directions, which in turn moves the electric round-head brush roller 570, moving it to the inner side of the cable tray. The inner or outer wall of the cable tray is cleaned of debris by two sets of electric round-headed brush rollers 570. After cleaning the debris from the inner and outer walls of the cable tray, the hydraulic rod D620 drives the drive plate B621 to move downward, thereby driving the electric brush roller A630 to press against the inner wall of the cable tray. The electric brush roller A630 cleans the upper surface of the inner wall of the cable tray. The hydraulic rod E650 drives the rotating bracket B651 to move upward, thereby driving the electric brush roller B660 to press against the bottom of the cable tray. The electric brush roller B660 cleans the lower surface of the cable tray. The first and second cleaning mechanisms work together to clean the cable tray from all directions.

[0023] Although the present invention discloses embodiments and accompanying drawings, those skilled in the art will understand that various substitutions, variations and modifications are possible without departing from the spirit and scope of the present invention and the appended claims. Therefore, the scope of the present invention is not limited to the contents disclosed in the embodiments and accompanying drawings.

Claims

1. A multi-angle rust removal device for cable trays, characterized in that, The system includes a frame (100), with a drive mechanism on the side wall of the frame (100) and a first grinding mechanism on the top of the frame (100). The first grinding mechanism includes a mounting frame A (310), which is bolted to the top of the frame (100). A pair of mounting top plates A (320) are bolted to the top of the mounting frame A (310), and an electric telescopic rod A (330) is fixed to the top of each of the mounting top plates A (320). A drive seat A (331) is fixed to the bottom of the electric telescopic rod A (330), and a mounting groove A (340) is fixed to the bottom of the drive seat A (331). One end of the mounting groove A (340) is fixed with a drive motor A (350) by bolts. The output end of the drive motor A (350) is provided with a bidirectional lead screw A (351). A pair of sliding seats A (360) are provided on the outside of the bidirectional lead screw A (351). A connecting frame A (361) is fixed at the bottom of each pair of sliding seats A (360). An electric round-headed steel wire grinding roller (370) is provided at the bottom of the connecting frame A (361). A second grinding mechanism is provided on the outside of the mounting frame A (310). A first cleaning mechanism is provided on the side of the frame (100) relative to the first grinding mechanism. A second cleaning mechanism is provided on the outside of the first cleaning mechanism.

2. The multi-angle rust removal equipment for cable trays according to claim 1, characterized in that, A control panel (110) is provided on one side of the rack (100).

3. The cable bridge multi-angle rust removal equipment according to claim 1, characterized in that, The drive mechanism includes a mounting bracket (210), which is fixed to the side wall of the frame (100) by bolts. A hydraulic rod A (220) is fixed to one side of the mounting bracket (210), and a connecting bracket (230) is fixed to one end of the hydraulic rod A (220). A plurality of rotating brackets (240) are fixed to one side of the connecting bracket (230), and a geared motor (250) is fixed to the bottom of each of the plurality of rotating brackets (240). A drive shaft (251) is provided at the output end of the geared motor (250), and a drive roller (260) is fixed to the outside of the drive shaft (251).

4. The multi-angle rust removal equipment for cable trays according to claim 3, characterized in that, A cable tray body (270) is provided on the outside of the drive roller (260).

5. The cable tray multi-angle rust removal device according to claim 1, characterized in that, The second grinding mechanism includes a mounting beam A (410), which is fixed to the outside of the mounting frame A (310) by bolts. A hydraulic rod B (420) is fixed to the top of the mounting beam A (410), and a drive plate A (421) is fixed to the bottom of the hydraulic rod B (420). An electric wire grinding roller A (430) is provided at the bottom of the drive plate A (421). A mounting base plate A (440) is fixed to the bottom of the frame (100) by bolts. A hydraulic rod C (450) is fixed to the bottom of the mounting base plate A (440), and a rotating bracket A (451) is fixed to the top of the hydraulic rod C (450). An electric wire grinding roller B (460) is provided at the top of the rotating bracket A (451).

6. The cable tray multi-angle rust removal device according to claim 1, characterized in that, The first cleaning mechanism includes a mounting frame B (510), which is fixed to the top of the frame (100) by bolts. A pair of mounting top plates B (520) are fixed to the top of the mounting frame B (510). An electric telescopic rod B (530) is fixed to the top of each pair of mounting top plates B (520). A drive seat B (531) is fixed to the bottom of the electric telescopic rod B (530). A mounting groove B (540) is fixed to the bottom of the drive seat B (531). A drive motor B (550) is fixed to one end of the mounting groove B (540) by bolts. A bidirectional lead screw B (551) is provided at the output end of the drive motor B (550). A pair of sliding seats B (560) are provided on the outside of the bidirectional lead screw B (551). A connecting frame B (561) is fixed to the bottom of each pair of sliding seats B (560). An electric round-headed brush roller (570) is provided at the bottom of the connecting frame B (561).

7. The multi-angle rust removal equipment for cable trays according to claim 6, characterized in that, The second cleaning mechanism includes a mounting beam B (610), which is fixed to the outside of the mounting frame B (510) by bolts. A hydraulic rod D (620) is fixed to the top of the mounting beam B (610), and a drive plate B (621) is fixed to the bottom of the hydraulic rod D (620). An electric brush roller A (630) is provided at the bottom of the drive plate B (621). The frame (100) is fixed to the bottom of the mounting base plate A (440) by bolts with a mounting base plate B (640). A hydraulic rod E (650) is fixed to the bottom of the mounting base plate B (640), and a rotating bracket B (651) is fixed to the top of the hydraulic rod E (650). An electric brush roller B (660) is provided at the top of the rotating bracket B (651).

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