A bearing steel wire production line transfer device

CN224740579UActive Publication Date: 2026-09-11TAIAN WEIWEI METAL PRODUCTS CO LTD
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Patent Information

Application Number
CN202521907669.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-05
Publication Date
2026-09-11
Estimated Expiration
2035-09-05

AI Technical Summary

Technical Problem

[0003]现有生产线在钢丝转运过程中,往往难以同时兼顾成卷绕丝的均匀性与直条成品钢丝的稳定摆放,导致生产效率低、转运安全性差,以及在绕丝或放置过程中容易损伤钢丝或出现成卷不均匀的情况

Benefits of technology

[0013]本实用新型通过绕丝盒、工字轮、送线板及定位滚筒的协同作用,实现了轴承钢丝在成卷阶段的均匀绕丝,提高了成卷质量与转动稳定性;通过可调节间距的V形放置架及防滑设计,实现成品直条钢丝的安全、稳定摆放,适应不同阶段钢丝的转运需求,此外,利用伺服电缸控制绕丝盒与放置架的升降贴合,提高了钢丝转动及放置的稳定性,从而提升装置的适配性和生产线整体效率。

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Abstract

The utility model relates to bearing steel wire production technical field discloses a bearing steel wire production line transfer device, including the workstation, the workstation one side top fixed link has two symmetrical first servo electric jar, two first servo electric jar's top end common fixed link has a winding box, through the synergistic effect of winding box, spool, wire feeding plate and positioning cylinder, realized the even winding of bearing steel wire in the stage of coiling, improved the coiling quality and rotation stability, through the adjustable spacing V-shaped rack and the anti -skidding design, realize the safe, stable placement of finished product straight steel wire, adapt to the transfer demand of different stage steel wire, in addition, utilize servo electric jar control winding box and the lifting of rack and place the adhesion, improved the stability of steel wire rotation and place, thereby promoted the adaptability and production line overall effect of device.
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Description

Technical Field

[0001] This utility model relates to the field of bearing steel wire production technology, specifically a bearing steel wire production line transfer device. Background Technology

[0002] Bearing steel wire is a high-strength steel wire material used to manufacture rolling bearings. It is usually high-carbon chromium steel and has good hardness, wear resistance and toughness. Bearing steel wire is an important raw material for manufacturing rolling bearings, and its production process involves multiple processes such as annealing, drawing and coiling.

[0003] In the existing production line process, it is often difficult to simultaneously ensure the uniformity of the coiled wire and the stable placement of the straight finished wire during the wire transfer process. This results in low production efficiency, poor transfer safety, and easy damage to the wire or uneven coiling during the winding or placement process.

[0004] Therefore, it is necessary to design a transfer device for the bearing steel wire production line to solve the above problems. Utility Model Content

[0005] The purpose of this utility model is to provide a transfer device for a bearing steel wire production line, which solves the technical problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a bearing steel wire production line transfer device, comprising a workbench, two symmetrical first servo cylinders fixedly connected to the top of one side of the workbench, a winding box fixedly connected to the top of the two first servo cylinders, a first servo motor fixedly connected to one side of the winding box, a rotating shaft fixedly connected to the output shaft of the first servo motor, an I-beam wheel fixedly sleeved on the outer surface of the rotating shaft, a groove formed at the bottom of the inner cavity of the winding box, a third servo motor fixedly connected to one side of the winding box, a second screw fixedly connected to the output shaft of the third servo motor, a second threaded sleeve block threadedly sleeved on the outer surface of the second screw, a wire feeding plate fixedly connected to the top of the second threaded sleeve block, a through hole formed at the top of the wire feeding plate, a sliding groove formed at the top of the workbench, a second servo motor fixedly connected to one side of the workbench, a first screw fixedly connected to the output shaft of the second servo motor, two symmetrical first threaded sleeve blocks threadedly sleeved on the outer surface of the first screw, and a placement frame fixedly connected to the top of each of the two first threaded sleeve blocks, and a moving platform fixedly connected to the bottom of the workbench.

[0007] Preferably, the wire feed plate is slidably disposed on one side of the I-beam wheel, and the perforation is flush with the top of the outer surface of the I-beam wheel.

[0008] Preferably, a second servo electric cylinder is fixedly connected to the top of the inner cavity of the winding box, a U-shaped frame is fixedly connected to the bottom of the second servo electric cylinder, and a positioning roller is rotatably connected inside the U-shaped frame, the positioning roller being rotatably positioned directly above the center of the I-beam wheel.

[0009] Preferably, the first threaded sleeve is square in shape, and both worktables are slidably disposed inside the slide groove, and the bottoms of both first threaded sleeves are in contact with the bottom of the slide groove.

[0010] Preferably, both of the placement racks are V-shaped, and a second anti-slip pad is fixed to the outer surface of the V-shaped opening of both placement racks, and a first anti-slip pad is fixed to the bottom of the winding box.

[0011] Preferably, the outer surfaces of the positioning roller and the I-beam wheel are both covered with a heat-resistant layer, and the heat-resistant layer is made of fluororubber.

[0012] The technical solution provided by this utility model has the following advantages compared with the prior art:

[0013] This invention achieves uniform winding of bearing steel wire during the coiling stage through the synergistic action of the winding box, I-beam wheel, wire feeding plate, and positioning roller, thereby improving coiling quality and rotational stability. The adjustable-gap V-shaped placement rack and anti-slip design ensure safe and stable placement of finished straight steel wire, adapting to the transfer needs of steel wire at different stages. Furthermore, the use of a servo electric cylinder to control the lifting and engagement of the winding box and placement rack improves the stability of steel wire rotation and placement, thus enhancing the adaptability of the device and the overall efficiency of the production line. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the first servo motor structure of this utility model;

[0016] Figure 3 This is an exploded view of the wire winding box structure of this utility model;

[0017] In the diagram: 1. Workbench; 2. First servo cylinder; 3. Wire winding box; 4. First anti-slip pad; 5. Second servo cylinder; 6. U-shaped frame; 7. Positioning roller; 8. I-beam wheel; 9. Wire feed plate; 10. Placement rack; 11. First threaded sleeve block; 12. First screw; 13. Moving platform; 14. First servo motor; 15. Second servo motor; 16. Third servo motor; 17. Second threaded sleeve block; 18. Second screw; 19. Second anti-slip pad. Detailed Implementation

[0018] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0019] Obviously, many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0020] Please see Figure 1-3 This utility model provides a transfer device for a bearing steel wire production line, including a workbench 1. Two symmetrical first servo cylinders 2 are fixedly connected to the top of one side of the workbench 1. A winding box 3 is fixedly connected to the top of the two first servo cylinders 2. A first servo motor 14 is fixedly connected to one side of the winding box 3. A rotating shaft is fixedly connected to the output shaft of the first servo motor 14. An I-beam wheel 8 is fixedly sleeved on the outer surface of the rotating shaft. A groove is formed at the bottom of the inner cavity of the winding box 3. A third servo motor 16 is fixedly connected to one side of the winding box 3. A second screw 18 is fixedly connected to the output shaft of the third servo motor 16. A second threaded sleeve 17 is threadedly sleeved on the outer surface of the second screw 18. A wire feeding plate 9 is fixedly connected to the top of the second threaded sleeve 17. A through hole is formed at the top of the wire feeding plate 9. A sliding groove is formed on the top of the workbench 1. A second servo motor 15 is fixedly connected to one side of the workbench 1. A first screw 12 is fixedly connected to the output shaft of the second servo motor 15. A symmetrical I-beam wheel 8 is threadedly sleeved on the outer surface of the first screw 12. Two first threaded sleeves 11 are fixedly connected to the top of each of the two first threaded sleeves 11, and a moving platform 13 is fixedly connected to the bottom of the workbench 1. When the device is in use, it can be used to rotate the bearing steel wire at different stages of the production process. During the semi-finished product process such as annealing, the wire can be coiled to reduce the volume occupied by the bearing steel wire during rotation. After the bearing steel wire is finished, the hardness of the bearing steel wire is generally around HRC60, and it is usually straight. Therefore, the transfer work no longer uses coiling and rotation, but needs to be stably placed before transfer. This device can improve the uniformity of coiling and facilitate rotation when the bearing steel wire is coiled by the rotation of the I-beam wheel 8 and the reciprocating motion of the wire feeding plate 9. At the same time, after the finished product is finished, the spacing adjustment of the two placement frames 10 can also facilitate the placement and rotation of the straight bearing steel wire, thereby improving the adaptability of the device. The lifting and lowering of the two first servo electric cylinders 2 and the contact between the winding box 3 and the top of the two placement frames 10 can improve the stability of rotation.

[0021] In order to improve the uniformity of the winding work of the bearing steel wire during the coiling process, the wire feeding plate 9 is slidably disposed on one side of the I-beam wheel 8, and the perforation is flush with the top of the outer surface of the I-beam wheel 8.

[0022] Furthermore, the positioning roller 7 is in contact with the outer surface of the bearing steel wire wound on the I-beam wheel 8, thereby improving the stability of the winding. The top of the inner cavity of the winding box 3 is fixedly connected to a second servo electric cylinder 5, and the bottom end of the second servo electric cylinder 5 is fixedly connected to a U-shaped frame 6. The positioning roller 7 is rotatably connected inside the U-shaped frame 6, and the positioning roller 7 is rotatably positioned directly above the center of the I-beam wheel 8.

[0023] In order for the two first threaded sleeves 11 to be able to stably adjust the spacing inside the slide groove, the first threaded sleeves 11 are square in shape, and both worktables 1 are slidably disposed inside the slide groove, and the bottoms of the two first threaded sleeves 11 are in contact with the bottom of the slide groove.

[0024] To improve the safety of bearing steel wire placement after coiling and enhance anti-slip properties, both placement racks 10 are V-shaped, and a second anti-slip pad 19 is fixed to the outer surface of the V-shaped opening of both placement racks 10. A first anti-slip pad 4 is fixed to the bottom of the winding box 3.

[0025] To improve safety in contact with the coiled bearing steel wire, the outer surfaces of the positioning roller 7 and the I-beam 8 are both covered with a heat-resistant layer, and the heat-resistant layer is made of fluororubber.

[0026] The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the specific details of the above embodiments. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, and these simple modifications all fall within the protection scope of the present invention.

[0027] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable way without contradiction. In order to avoid unnecessary repetition, this utility model will not describe the various possible combinations separately.

[0028] Furthermore, various different embodiments of this utility model can be combined in any way, as long as they do not violate the spirit of this utility model, they should also be regarded as the content disclosed by this utility model.

Claims

1. A bearing wire production line transfer device comprising a worktable (1), characterized in that: Two symmetrical first servo cylinders (2) are fixedly connected to the top of one side of the workbench (1). The top of the two first servo cylinders (2) are fixedly connected to a winding box (3). A first servo motor (14) is fixedly connected to one side of the winding box (3). A rotating shaft is fixedly connected to the output shaft of the first servo motor (14). An I-beam wheel (8) is fixedly sleeved on the outer surface of the rotating shaft. A groove is opened at the bottom of the inner cavity of the winding box (3). A third servo motor (16) is fixedly connected to one side of the winding box (3). A second screw (18) is fixedly connected to the output shaft of the third servo motor (16). The outer surface of the second screw (18) is screwed... The workbench (1) is fitted with a second threaded sleeve (17), and a wire feed plate (9) is fixedly connected to the top of the second threaded sleeve (17). The top of the wire feed plate (9) is provided with a through hole. The top of the workbench (1) is provided with a sliding groove. A second servo motor (15) is fixedly connected to one side of the workbench (1). A first screw (12) is fixedly connected to the output shaft of the second servo motor (15). Two symmetrical first threaded sleeves (11) are threadedly fitted to the outer surface of the first screw (12), and a placement frame (10) is fixedly connected to the top of each of the two first threaded sleeves (11). A moving platform (13) is fixedly connected to the bottom of the workbench (1).

2. A bearing wire production line transfer device according to claim 1, characterized in that: The wire feed plate (9) is slidably disposed on one side of the I-beam wheel (8), and the perforation is flush with the top of the outer surface of the I-beam wheel (8).

3. The bearing steel wire production line transfer device according to claim 1, characterized in that: The top of the inner cavity of the winding box (3) is fixedly connected to a second servo electric cylinder (5), and the bottom end of the second servo electric cylinder (5) is fixedly connected to a U-shaped frame (6). The U-shaped frame (6) is rotatably connected to a positioning roller (7), which is rotatably positioned directly above the center of the I-beam wheel (8).

4. A bearing wire production line transfer device according to claim 1, characterized in that: The first threaded sleeve (11) is square in shape, and both worktables (1) are slidably disposed inside the slide groove, and the bottom of both first threaded sleeves (11) are in contact with the bottom of the slide groove.

5. A bearing wire production line transfer device according to claim 1, wherein: Both of the placement racks (10) are V-shaped, and a second anti-slip pad (19) is fixed to the outer surface of the V-shaped opening of both placement racks (10), and a first anti-slip pad (4) is fixed to the bottom of the winding box (3).

6. A bearing wire production line transfer device according to claim 3, wherein: The outer surfaces of the positioning roller (7) and the I-beam wheel (8) are both covered with a heat-resistant layer, and the heat-resistant layer is made of fluororubber.