Rotary multi-ingredient port distribution plate for ferrosilicon furnace
Patent Information
- Application Number
- CN202521711918.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-12
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2035-08-12
AI Technical Summary
[0004]本实用新型解决的技术问题是:硅铁合金采用传统矿热炉生产时,布料不均问题,粉尘与原料浪费
在布料组件的作用下,能够实现环形储料斗内的原料通过下料孔周期性对准不同下料部,实现动态分配旋转布料覆盖全炉膛,解决局部堆积问题;在下料部的作用下,原料通过下料管二精准落入矿热炉进料口,密闭管道输送,避免粉尘逸散与原料浪费。
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Figure CN224744059U_ABST
Abstract
Description
Technical Field
[0001] This utility model provides a rotary multi-distribution feeder for a ferrosilicon submerged arc furnace, belonging to the field of submerged arc furnace technology. Background Technology
[0002] A submerged arc furnace, also known as an electric arc furnace or resistance furnace, is an important high-temperature reaction equipment in the metallurgical industry. It is mainly used to produce ferroalloys such as ferrosilicon, ferromanganese, and ferrochrome, as well as chemical raw materials such as calcium carbide.
[0003] Ferrosilicon submerged arc furnace is the core equipment for producing ferrosilicon alloys, and the uniformity of its charge distribution directly affects smelting efficiency and product quality. Traditional manual or fixed charge distribution methods can easily lead to material accumulation or localized material shortages in the furnace, affecting the uniformity of the reduction reaction and reducing the strength and electrical conductivity of the ferrosilicon alloy. On the other hand, side-tilting charge distributors generate a large amount of dust when unloading, and some raw materials spill, resulting in waste. Utility Model Content
[0004] The technical problem solved by this utility model is: when ferrosilicon alloy is produced using a traditional submerged arc furnace, there is uneven material distribution, resulting in dust and raw material waste.
[0005] To solve the technical problem, the technical solution provided by this utility model is as follows: a rotary multi-distribution port ferrosilicon submerged arc furnace feeding plate, including a submerged arc furnace, the top of which is provided with several feeding ports, and a feeding assembly installed above the submerged arc furnace. The feeding assembly includes a feeding plate, the top of which is rotatably connected to an annular storage hopper. The bottom of the feeding plate and the several feeding ports are provided with several feeding parts around the circumference for distributing raw materials in the annular storage hopper. The bottom of the annular storage hopper is provided with a feeding hole communicating with the feeding parts. The top of the feeding plate is provided with a driving part for driving the annular storage hopper to rotate.
[0006] Furthermore, the feeding section includes a storage tank, the top of which is provided with a feeding port, a feeding pipe one located below the feeding hole is provided between the bottom of the feeding disc and the feeding port, the bottom of the storage tank is provided with a discharge port, and a feeding pipe two connected to the discharge port and the feeding port is provided.
[0007] Furthermore, both the feed pipe and the discharge port are equipped with switching valves.
[0008] Furthermore, the storage tank is equipped with a level sensor for detecting the position of the raw materials inside the tank.
[0009] Furthermore, the drive unit includes a protective shell, a motor is provided at the top inside the protective shell, a gear is fixedly connected to the output end of the motor, and a gear ring is provided on the outer wall of the annular storage hopper, located inside the protective shell and meshing with the gear.
[0010] Furthermore, the protective shell is fixedly installed on the top of the fabric tray, and the top of the protective shell is rotatably connected to the lower part of the side wall of the annular storage hopper via a bearing.
[0011] The beneficial effects of this utility model are: Under the action of the feeding assembly, the raw materials in the annular storage hopper can be periodically aligned with different feeding parts through the feeding holes, realizing dynamic distribution of rotating feeding to cover the entire furnace and solving the problem of local accumulation; under the action of the feeding part, the raw materials fall precisely into the feed port of the electric arc furnace through the second feeding pipe, and the closed pipeline is used for transportation to avoid dust dispersion and raw material waste. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the structure of a rotary multi-distribution inlet ferrosilicon submerged arc furnace according to the present invention. Figure 1 .
[0013] Figure 2 This is a schematic diagram of the structure of a rotary multi-distribution inlet ferrosilicon submerged arc furnace according to the present invention. Figure 2 .
[0014] Figure 3 This is a schematic diagram of the structure of a rotary multi-distribution inlet ferrosilicon submerged arc furnace according to the present invention. Figure 3 .
[0015] Figure 4 This is a schematic diagram of the structure of a rotary multi-distribution inlet ferrosilicon submerged arc furnace according to the present invention. Figure 4 .
[0016] Figure 5 This is a plan view of a rotary multi-distribution feeder plate for a ferrosilicon submerged arc furnace according to the present invention.
[0017] 1. Submerged arc furnace; 2. Feeding assembly; 3. Feeding disc; 4. Annular storage hopper; 5. Discharge section; 6. Discharge hole; 7. Drive section; 8. Storage tank; 9. Discharge pipe one; 10. Discharge port; 11. Discharge pipe two; 12. Switch valve; 13. Level gauge; 14. Protective shell; 15. Motor; 16. Gear; 17. Gear ring; 18. Bearing. Detailed Implementation
[0018] The directional terms such as up, down, left, right, front, back, front, back, top, and bottom mentioned or possibly mentioned in this specification are defined relative to their structure and are relative concepts. Therefore, they may vary depending on their location and usage; thus, these or other directional terms should not be interpreted as restrictive terms.
[0019] The singular forms “a,” “the,” and “the” used in this specification are intended to include the plural forms unless the context clearly indicates otherwise. It should also be understood that the term “and / or” as used herein refers to and includes one or more of the associated listed items, any or all possible combinations thereof.
[0020] To make the technical problems, technical solutions, and beneficial effects to be solved by this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the embodiments described herein are merely illustrative and not intended to limit the scope of this application.
[0021] According to the appendix Figure 1 , 3 As shown in Figures 4 and 5: This utility model provides a rotary multi-distribution port ferrosilicon submerged arc furnace feeding plate: it includes a submerged arc furnace 1, the top of which is provided with several feeding ports, and a feeding assembly 2 installed above the submerged arc furnace 1. The feeding assembly 2 includes a feeding plate 3, the top of which is rotatably connected to an annular storage hopper 4. The bottom of the feeding plate 3 and the several feeding ports are provided with several discharging parts 5 around its circumference for distributing the raw materials in the annular storage hopper 4. The bottom of the annular storage hopper 4 is provided with a discharging hole 6 communicating with the discharging parts 5. The discharging part 5 includes a storage tank 8, the top of which is provided with a discharging port. The bottom of the feeding plate 3 and the discharging port are connected... A feeding pipe 9 is provided below the feeding hole 6. A discharge port 10 is provided at the bottom of the storage tank 8. A feeding pipe 11 is provided between the discharge port 10 and the feeding port. A switch valve 12 is provided on both the feeding pipe 9 and the discharge port 10 to control the opening and closing of the feeding pipe 9 and the discharge port 10. A level sensor 13 is provided on the storage tank 8 to detect the position of the raw material in the tank. Specifically, when the feeding hole 6 moves to a certain feeding section 5 and the feeding pipe 9 is aligned, the raw material in the annular storage hopper 4 is transported to the storage tank 8 through the feeding hole 6 and the feeding pipe 9 for temporary storage, and then transported to the electric arc furnace 1 through the feeding pipe 11.
[0022] As per the instruction manual Figure 2 , 5 As shown: The top of the fabric tray 3 is provided with a drive unit 7 for driving the rotation of the annular storage hopper 4. The top of the protective shell 14 is rotatably connected to the lower part of the side wall of the annular storage hopper 4 through a bearing 18 to avoid the protective shell 14 interfering with the rotation of the annular storage hopper 4. The drive unit 7 includes a protective shell 14 fixedly installed on the top of the fabric tray 3. A motor 15 is provided at the top inside the protective shell 14. A gear 16 is fixedly connected to the output end of the motor 15. A gear ring 17 is provided on the outer wall of the annular storage hopper 4, located inside the protective shell 14 and meshing with the gear 16. Specifically, by starting the motor 15, the connected gear 16 is driven to rotate. Under the meshing connection between the gear 16 and the gear ring 17, the gear ring 17 is driven to rotate, thereby driving the annular storage hopper 4 to rotate.
[0023] As an optional embodiment, a heat dissipation grille is provided on the protective shell for heat dissipation.
[0024] The control method of this utility model is through a controller. The controller adopts existing known mature technology, which is not shown in the figure and will not be described in detail here. The control circuit of the controller can be implemented by those skilled in the art through simple programming. The power supply is also common knowledge in the field. Furthermore, this utility model is mainly used to protect mechanical devices, so the control method and circuit connection will not be explained in detail here.
[0025] The principle of this utility model This utility model features a rotary multi-distribution inlet ferrosilicon submersible furnace charging plate design that achieves uniform material distribution. The specific process is as follows: Rotary storage and distribution: The annular storage hopper 4 achieves 360° rotation and distribution under the drive of the gear-ring mechanism of the drive unit 7, expanding the coverage area of the cloth. The speed and number of rotations of the motor are set according to the gear-ring transmission ratio, so that the raw material is periodically aligned with different feeding parts 5 through the bottom feeding hole 6, realizing dynamic distribution. Two-stage buffer feeding: The raw material in the annular storage hopper 4 enters the storage tank 8 through the first feeding pipe 9. The level gauge 13 monitors the storage volume in real time, and the switch valve 12 controls the opening and closing of the discharge port 10. The combination of buffer storage and real-time monitoring can accurately control the amount of material fed at one time, while preventing the raw material from spilling. The raw material is accurately dropped into the feed port of the electric arc furnace through the second feeding pipe 11, avoiding dust dispersion. The controller adjusts the timing of the switching valves based on the material level data, which can ensure that the feeding amount at each feed port is consistent and maintain a flat material surface inside the furnace.
[0026] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.
Claims
1. A rotary multi-feeding port ferrosilicon submerged arc furnace feeding plate, comprising a submerged arc furnace (1), wherein the top of the submerged arc furnace (1) is provided with a plurality of feeding ports, characterized in that: It also includes a feeding assembly (2) installed above the electric arc furnace (1). The feeding assembly (2) includes a feeding disc (3). The top of the feeding disc (3) is rotatably connected to an annular storage hopper (4). The bottom of the feeding disc (3) and several feeding ports are provided with several feeding parts (5) for distributing the raw materials in the annular storage hopper (4). The bottom of the annular storage hopper (4) is provided with a feeding hole (6) communicating with the feeding parts (5). The top of the feeding disc (3) is provided with a driving part (7) for driving the annular storage hopper (4) to rotate.
2. The rotary multi-distribution inlet ferrosilicon submersible furnace charging plate according to claim 1, characterized in that: The feeding section (5) includes a storage tank (8), the top of the storage tank (8) is provided with a feeding port, the bottom of the feeding plate (3) and the feeding port are provided with a feeding pipe (9) located below the feeding hole (6), the bottom of the storage tank (8) is provided with a discharge port (10), and the discharge port (10) and the feeding port are provided with a feeding pipe (11) connected to each other.
3. The rotary multi-distribution inlet ferrosilicon submersible furnace charging plate according to claim 2, characterized in that: Both the feed pipe (9) and the discharge port (10) are equipped with switch valves (12).
4. The rotary multi-distribution inlet ferrosilicon submersible furnace charging plate according to claim 2, characterized in that: The storage tank (8) is equipped with a level gauge (13) for detecting the position of the raw materials inside the tank.
5. The rotary multi-distribution inlet ferrosilicon submersible furnace charging plate according to claim 1, characterized in that: The drive unit (7) includes a protective shell (14), a motor (15) is provided at the top inside the protective shell (14), and a gear (16) is fixedly connected to the output end of the motor (15). A gear ring (17) is provided on the outer wall of the annular storage hopper (4) and is located inside the protective shell (14) and meshes with the gear (16).
6. A rotary multi- spout fumed silica distribution tray according to claim 5, wherein: The protective shell (14) is fixedly installed on the top of the fabric tray (3), and the top of the protective shell (14) is rotatably connected to the lower part of the side wall of the annular storage hopper (4) through a bearing (18).