Adjustable steel cabinet weld ultrasonic testing probe support

CN224744895UActive Publication Date: 2026-09-11KUNTAI IND (LUOYANG) CO LTD
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Patent Information

Application Number
CN202521924433.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-08
Publication Date
2026-09-11
Estimated Expiration
2035-09-08

AI Technical Summary

Technical Problem

[0004]针对现有技术的不足,本实用新型提供了可调节钢制柜焊缝超声检测探头支架,解决了当使用不同型号的检测探头时,支架内的探头固定框不便于调节与钢制柜之间的距离,导致探头与焊缝表面无法紧密贴合,耦合剂无法充分填充间隙,从而引发耦合不良,无法得到准确的检测数据的问题

Benefits of technology

[0021]该可调节钢制柜焊缝超声检测探头支架,采用在固定块内设置能够带动探头固定框移动的第二轨道块,当使用不同型号的检测探头时,便于通过第二调控机构调节探头固定框移动,移动到合适位置便于检测探头与焊缝表面紧密贴合,使用耦合剂充分填充间隙后即可进行准确的检测,通过调节伸缩杆的长度,后滑动调节杆,即可利用检测探头对需检测区域进行精准检测。

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Abstract

The utility model discloses adjustable steel cabinet weld ultrasonic detection probe support relates to the weld ultrasonic detection probe support field. This adjustable steel cabinet weld ultrasonic detection probe support, including L shaped support main part, adjusting lever, first control mechanism, second track block and second control mechanism. This adjustable steel cabinet weld ultrasonic detection probe support adopts in the fixed block and set up the second track block of the probe fixed frame movement that can drive, when using the detection probe of different model, is convenient for through the second control mechanism adjustment probe fixed frame movement, moves to the appropriate position and is convenient for detection probe and weld surface close adhesion, can carry out accurate detection after using coupling agent fills the gap fully, through the length of telescopic handle, the back sliding adjusting lever, can utilize detection probe to carry out accurate detection to the region that needs to detect.
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Description

Technical Field

[0001] This utility model relates to the technical field of ultrasonic testing probe brackets for weld seams, specifically an adjustable ultrasonic testing probe bracket for weld seams in steel cabinets. Background Technology

[0002] The ultrasonic testing probe bracket for steel cabinet welds is a key component for ensuring testing accuracy. Through stable clamping and flexible adjustment, it ensures accurate scanning of weld defects by ultrasonic waves, helping to achieve automated and efficient testing of steel structure weld quality and providing solid technical support for equipment safety.

[0003] Existing ultrasonic testing probe supports for welds primarily function to improve accuracy and efficiency by flexibly adjusting the probe's position, allowing for stable movement within the testing area. However, when using different probe models, the probe mounting frame within the support is not easily adjustable to maintain a proper distance from the steel cabinet. This results in the probe not fitting tightly against the weld surface, and the coupling agent failing to fully fill the gaps, leading to poor coupling and inaccurate test data. To address these shortcomings, this invention provides an adjustable ultrasonic testing probe support for steel cabinet welds, resolving the aforementioned problems. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an adjustable ultrasonic testing probe bracket for steel cabinet welds. This solves the problem that when using different types of testing probes, the probe fixing frame inside the bracket is not easy to adjust the distance between itself and the steel cabinet, resulting in the probe not being able to fit tightly against the weld surface and the coupling agent not being able to fully fill the gap, thus causing poor coupling and the inability to obtain accurate testing data.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an adjustable ultrasonic testing probe bracket for steel cabinet welds, comprising:

[0006] L-shaped bracket body;

[0007] An adjusting rod is provided on one side of the track plate, and a telescopic rod is slidably connected inside the adjusting rod. A fixing block is fixedly connected to the bottom of the telescopic rod.

[0008] The first control mechanism is located inside the adjustment rod and is used to adjust the extension length of the telescopic rod.

[0009] The second track block is slidably connected to the fixed block, and a probe fixing frame is fixedly connected to the bottom of the second track block;

[0010] The second control mechanism includes a second threaded rod threadedly connected to the second track block, with a second control ring fixedly connected to one end of the second threaded rod. The second control mechanism is used to adjust the position of the probe fixing frame.

[0011] Preferably, an arc-shaped baffle is fixedly connected to the L-shaped bracket body, and an adsorption mechanism is provided inside the L-shaped bracket body and the arc-shaped baffle. The adsorption mechanism is used to fix the L-shaped bracket body to the steel cabinet, and the adsorption mechanism includes:

[0012] The first magnetic adsorption component is fixedly connected inside the L-shaped bracket body;

[0013] The second magnetic adsorption component is fixedly connected inside the arc-shaped baffle.

[0014] Preferably, a track plate is fixedly connected to the side wall of the L-shaped bracket body, a first track block is slidably connected inside the track plate, and the adjusting rod is fixedly connected to the first track block.

[0015] Preferably, the first control mechanism includes:

[0016] The first threaded rod is threadedly connected inside the telescopic rod;

[0017] The first control ring is fixedly connected to the upper end of the first threaded rod.

[0018] Preferably, the first track block, connecting ring, and adjusting rod are integrally formed.

[0019] Preferably, multiple connectors are fixedly connected within the probe fixing frame.

[0020] Its beneficial effects are as follows:

[0021] This adjustable steel cabinet weld ultrasonic testing probe bracket uses a second track block inside the fixed block that can move the probe fixing frame. When using different models of testing probes, the movement of the probe fixing frame can be easily adjusted through the second control mechanism. When moved to the appropriate position, the testing probe can fit tightly against the weld surface. After the gap is fully filled with coupling agent, accurate testing can be performed. By adjusting the length of the telescopic rod and then sliding the adjustment rod, the testing probe can be used to accurately test the area to be tested. Attached Figure Description

[0022] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0023] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0024] Figure 2 This is a schematic diagram of the adsorption mechanism of this utility model;

[0025] Figure 3 This is a schematic diagram of the first control mechanism of this utility model;

[0026] Figure 4 This is a schematic diagram of the second control mechanism of this utility model.

[0027] In the diagram: 1. L-shaped bracket body; 11. Arc-shaped baffle; 12. Track plate; 121. First track block; 2. Adsorption mechanism; 21. First magnetic adsorption component; 22. Second magnetic adsorption component; 3. Adjusting rod; 31. Connecting ring; 32. Telescopic rod; 33. Fixing block; 4. First control mechanism; 41. First threaded rod; 42. First control ring; 5. Second track block; 51. Probe fixing frame; 52. Connector; 6. Second control mechanism; 61. Second threaded rod; 62. Second control ring. Detailed Implementation

[0028] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0029] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.

[0030] This utility model embodiment discloses an adjustable ultrasonic testing probe bracket for steel cabinet welds, according to the attached... Figure 1 As shown, further, including:

[0031] The L-shaped bracket body 1 serves as the base of the entire bracket, providing structural support and an installation platform. Its L-shaped design facilitates fitting the right-angled structure of the steel cabinet, ensuring the stability of the bracket.

[0032] Adjusting rod 3 is located on one side of track plate 12.

[0033] According to the appendix Figure 2 As shown, a circular arc-shaped baffle 11 is fixedly connected to the L-shaped bracket body 1. An adsorption mechanism 2 is provided within the L-shaped bracket body 1 and the circular arc-shaped baffle 11. The adsorption mechanism 2 uses magnetic adsorption to quickly fix the bracket to the surface of the steel cabinet, eliminating the need for drilling or gluing, and facilitating disassembly and reuse. The adsorption mechanism 2 is used to fix the L-shaped bracket body 1 to the steel cabinet, and includes:

[0034] The first magnetic adsorption component 21 is fixedly connected inside the L-shaped bracket body 1;

[0035] The second magnetic adsorption component 22 is fixedly connected inside the arc-shaped baffle 11.

[0036] According to the appendix Figure 3 As shown, a telescopic rod 32 is slidably connected inside the adjusting rod 3, and a fixing block 33 is fixedly connected to the bottom of the telescopic rod 32;

[0037] The first control mechanism 4 is located inside the adjustment rod 3. The first control mechanism 4 is used to adjust the extension length of the telescopic rod 32.

[0038] A track plate 12 is fixedly connected to the side wall of the L-shaped bracket body 1. A first track block 121 is slidably connected inside the track plate 12. An adjusting rod 3 is fixedly connected to the first track block 121.

[0039] The first regulatory agency 4 includes:

[0040] The first threaded rod 41 is threadedly connected inside the telescopic rod 32;

[0041] The first control ring 42 is fixedly connected to the upper end of the first threaded rod 41.

[0042] The first track block 121, the connecting ring 31, and the adjusting rod 3 are integrally formed.

[0043] According to the appendix Figure 4 As shown, it is particularly important to emphasize that the second track block 5 is slidably connected to the fixed block 33, and the bottom of the second track block 5 is fixedly connected to the probe fixing frame 51.

[0044] The second control mechanism 6 includes a second threaded rod 61 threadedly connected to the second track block 5. One end of the second threaded rod 61 is fixedly connected to a second control ring 62. The second control mechanism 6 is used to adjust the position of the probe fixing frame 51.

[0045] Multiple connectors 52 are fixedly connected inside the probe fixing frame 51, which facilitates the installation of different types of detection probes.

[0046] Working principle: When inspecting multi-layer welds in a steel cabinet, the operator first fixes the L-shaped support body 1 using the adsorption mechanism 2, then positions it to the target weld layer using the first track block 121 and the adjusting rod 3. Subsequently, the position of the probe is finely adjusted using the second control mechanism 6, and the sliding distance of the second track block 5 is precisely controlled through threaded transmission to achieve the purpose of fine adjustment of the longitudinal position of the detection probe, ensuring that the gap between the detection probe and the weld surface is less than 0.5mm. Finally, the probe is secured by the connector 52 and a coupling agent is injected. The length of the telescopic rod 32 is adjusted by the first control mechanism 4, and then the adjusting rod 3 is slid. The detection probe can then be used to accurately inspect the area to be inspected, thus starting efficient and accurate inspection.

[0047] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0048] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An adjustable steel tank weld ultrasonic inspection probe support, characterized in that, include: L-shaped bracket body (1); An adjusting rod (3) is provided on one side of the track plate (12). A telescopic rod (32) is slidably connected inside the adjusting rod (3). A fixing block (33) is fixedly connected to the bottom of the telescopic rod (32). The first control mechanism (4) is located inside the adjustment rod (3). The first control mechanism (4) is used to adjust the extension length of the telescopic rod (32). The second track block (5) is slidably connected to the fixed block (33), and the bottom of the second track block (5) is fixedly connected to the probe fixing frame (51). The second control mechanism (6) includes a second threaded rod (61) threadedly connected to the second track block (5), and a second control ring (62) is fixedly connected to one end of the second threaded rod (61). The second control mechanism (6) is used to adjust the position of the probe fixing frame (51).

2. The adjustable steel tank weld ultrasonic inspection probe support of claim 1, wherein, An arc-shaped baffle (11) is fixedly connected to the L-shaped bracket body (1). An adsorption mechanism (2) is provided inside the L-shaped bracket body (1) and the arc-shaped baffle (11). The adsorption mechanism (2) is used to fix the L-shaped bracket body (1) to the steel cabinet. The adsorption mechanism (2) includes: The first magnetic adsorption component (21) is fixedly connected inside the L-shaped bracket body (1); The second magnetic adsorption component (22) is fixedly connected inside the arc-shaped baffle (11).

3. The adjustable steel tank weld ultrasonic inspection probe support of claim 1, wherein, A track plate (12) is fixedly connected to the side wall of the L-shaped bracket body (1), and a first track block (121) is slidably connected inside the track plate (12). The adjusting rod (3) is fixedly connected to the first track block (121).

4. The adjustable steel tank weld ultrasonic inspection probe support of claim 1, wherein, The first regulatory body (4) includes: The first threaded rod (41) is threadedly connected to the telescopic rod (32); The first control ring (42) is fixedly connected to the upper end of the first threaded rod (41).

5. The adjustable steel tank weld ultrasonic inspection probe support of claim 3, wherein, The first track block (121), the connecting ring (31) and the adjusting rod (3) are integrally formed.

6. The adjustable steel tank weld ultrasonic inspection probe support of claim 1, wherein, Multiple connectors (52) are fixedly connected inside the probe fixing frame (51).