Mechanical wire storage device for a winding machine

Abstract

The utility model discloses a mechanical wire storage device for winding machine belongs to winding machine technical field, including base, horizontal slip module, vertical lifting subassembly, wire storage subassembly, torque servo motor control assembly, and wire storage subassembly includes stand, spring, wire clamp split body no.

Description

Technical Field

[0001] This utility model relates to the field of winding machine technology, and in particular to a mechanical wire storage device for winding machines. Background Technology

[0002] During the operation of the winding machine, the wire storage device is a key component for ensuring continuous winding of the Alpha coil. Existing technologies directly store wire through module pulling, but this generally suffers from defects such as unstable and jittery wire release for fine wire diameters, easy damage and breakage of the wire, and large fluctuations in coil size. Furthermore, the coordination between functional modules is poor, making it difficult to achieve automation, precision, and stability in the fine wire storage process.

[0003] Therefore, there is an urgent need to provide a wire storage device that is compact in structure, has a rapid action response, reliable clamping, and flexible position adjustment, in order to solve the above-mentioned technical problems existing in the wire storage process of existing winding machines. Utility Model Content

[0004] The purpose of this invention is to provide a mechanical wire storage device for a winding machine. Through the cooperation of a cylinder and a spring, the automatic opening and closing of wire clamp body one and wire clamp body two is realized. A torque servo motor control component is used to drive the rotation of wire clamp body one to realize the wire storage operation.

[0005] To achieve the above objectives, this utility model provides a mechanical wire storage device for a winding machine, including a base, a horizontal sliding module, a vertical lifting component, a wire storage component, and a torque servo motor control component. The horizontal sliding module is fixed on the base, and the vertical lifting component is fixed to the moving end of the horizontal sliding module. The bottom of the vertical lifting component is connected to the wire storage component and the torque servo motor control component, and the torque servo motor control component is connected to the wire storage component in a transmission connection. The wire storage assembly includes a column, a spring, a wire clamp component one, and a wire clamp component two. A hollow cylindrical cavity one is provided in the middle of the base. The top of the wire clamp component one extends into the hollow cylindrical cavity one, and a hollow cylindrical cavity two is provided in the middle of the wire clamp component one. The column extends into the hollow cylindrical cavity two. A spring is sleeved between the top of the column and the top of the base. The bottom of the column is fixed with the wire clamp component two. Wire clamp component one and wire clamp component two cooperate with each other.

[0006] Preferably, a cylinder is also fixed on the vertical lifting assembly. The cylinder is located above the column, and the movable end of the cylinder moves downward to squeeze the column and drive the column to move downward.

[0007] Preferably, a wire is clamped between the bottom of the first wire clamp body and the top of the second wire clamp body.

[0008] Preferably, the torque servo motor control component includes a motor, pulleys, and a belt. The motor is fixedly connected to the vertical lifting component. The output shaft of the motor is driven by one pulley, and the other pulley is fixed to the outer wall of the wire clamp assembly. A belt drives between the two pulleys.

[0009] Preferably, a guide block is fixedly connected to the bottom of the first wire clamp body, and a groove is provided on the top of the second wire clamp body, with the guide block moving vertically along the groove.

[0010] Preferably, the base is fixed to the vertical lifting assembly, and the top of the wire clamp assembly is rotatably connected to the middle of the base.

[0011] The advantages and positive effects of the mechanical wire storage device for a winding machine described in this utility model are: 1. The automatic opening and closing of wire clamp parts one and two is achieved through the cooperation of cylinder and spring. The torque servo motor control component drives the rotation of wire clamp part one to realize the wire storage operation.

[0012] 2. The guide block at the bottom of the first wire clamp unit cooperates with the groove at the top of the second wire clamp unit, which plays a guiding and limiting role during the up and down movement of the column, ensuring that the first and second wire clamp units always move coaxially relative to each other, avoiding skewness that could cause jamming or wear, and improving the stability and service life of the device.

[0013] 3. The wire storage assembly can be freely adjusted in both horizontal and vertical directions via the horizontal sliding module and vertical lifting component on the base. It can be flexibly adapted to different winding machines' wire routing angles, winding positions, and wire directions, making it highly versatile and meeting the needs of various winding processes.

[0014] The technical solution of this utility model will be further described in detail below with reference to the accompanying drawings and embodiments. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of a mechanical wire storage device for a winding machine according to the present invention; Figure 2 This is a cross-sectional view of the wire storage assembly of this utility model; Figure 3 for Figure 1 Another perspective illustration.

[0016] Figure Labels 1. Base; 2. Horizontal sliding module; 3. Vertical lifting assembly; 4. Wire storage assembly; 5. Torque servo motor control assembly; 501. Pulley; 502. Belt; 6. Cylinder; 7. Spring; 8. Column; 9. Wire clamp part one; 10. Wire clamp part two; 11. Guide block; 12. Base. Detailed Implementation

[0017] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," and "connect" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0018] In this application, unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains. In case of any inconsistency, the meaning set forth in this specification or derived from the content described herein shall prevail. Furthermore, the terminology used herein is for the purpose of describing embodiments of this application only and is not intended to limit the scope of this application.

[0019] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0020] like Figures 1-3 As shown, a mechanical wire storage device for a winding machine includes a base 1, a horizontal sliding module 2, a vertical lifting component 3, a wire storage component 4, and a torque servo motor control component 5. The horizontal sliding module 2 is fixed on the base 1, and the vertical lifting component 3 is fixed to the moving end of the horizontal sliding module. The bottom of the vertical lifting component 3 is connected to the wire storage component 4 and the torque servo motor control component 5, and the torque servo motor control component 5 is connected to the wire storage component 4 in a transmission connection.

[0021] Specifically, the lateral sliding module 2 is an existing structure, which can be a screw connected to the output end of the motor. The screw passes through the moving seat and is threadedly connected. The moving seat moves along the track and can adjust the position of the wire storage assembly 4 laterally.

[0022] Specifically, the vertical lifting component 3 is an existing structure, which can be an electric telescopic rod structure that can adjust the position of the wire storage component 4 up and down to adapt to different wire routing angles and winding processes.

[0023] The cable storage assembly 4 includes a column 8, a spring 7, a first cable clamp 9, and a second cable clamp 10. A hollow cylindrical cavity 1 is provided in the middle of the base 12. The top of the first cable clamp 9 extends into the first hollow cylindrical cavity, and a second hollow cylindrical cavity 2 is provided in the middle of the first cable clamp 9. The column 8 extends into the second hollow cylindrical cavity. A spring 7 is sleeved between the top of the column 8 and the top of the base 12. The second cable clamp 10 is fixed at the bottom of the column 8. The first cable clamp 9 and the second cable clamp 10 cooperate with each other.

[0024] Specifically, a protrusion is provided on the top of the column 8, and a spring 7 is provided on the top of the protrusion and the base 12. The spring 7 is fitted onto the outside of the column 8.

[0025] A cylinder 6 is also fixed on the vertical lifting assembly 3. The cylinder 6 is located above the column 8. When the movable end of the cylinder 6 moves downward, it presses the column 8, causing the column 8 to move downward, thus separating the wire clamp part 9 and the wire clamp part 10, enabling wire clamping operations. The spring 7 is compressed. When the movable end of the cylinder 6 returns to its original position, the spring 7 returns to its original position. The elastic force of the spring 7 causes the column 8 to rise, closing the wire clamp parts 9 and 10. Thus, the torque servo motor control assembly 5 can be used to wind the wire onto the wire clamp part 1 for wire storage.

[0026] A wire is clamped between the bottom of wire clamp part 9 and the top of wire clamp part 10.

[0027] The torque servo motor control component 5 includes a motor, a pulley 501, and a belt. The motor is fixedly connected to the vertical lifting component 3. The output shaft of the motor is driven by one pulley 501, and the other pulley 501 is fixed to the outer wall of the wire clamp split part 9. A belt 502 is driven between the two pulleys 501.

[0028] A guide block 11 is fixedly connected to the bottom of the first wire clamp component 9, and a groove is provided on the top of the second wire clamp component 10. The guide block 11 moves vertically along the groove. Specifically, the guide block 11 serves as a guide.

[0029] The base 12 is fixed to the vertical lifting assembly 3, and the top of the wire clamp split part 9 is rotatably connected to the middle of the base 12.

[0030] The usage process of this utility model is as follows: First, in the initial state preparation, the device is in standby state. At this time, the moving end of the cylinder 6 is in the retracted position, the spring 7 is in the naturally extended state, and the wire clamp part 9 and the wire clamp part 10 are tightly engaged (closed state).

[0031] Second, open the clamp and activate cylinder 6. Its movable end extends downward, pressing the top of column 8 and pushing column 8 downward against the elastic force of spring 7. Column 8 causes clamp part 2 10 to move downward, separating clamp part 1 9 from clamp part 2 10, creating a gap. This allows the wire to be placed into the gap.

[0032] Third, when the clamp is closed, the movable end of cylinder 6 retracts and resets, spring 7 returns to its natural state, and the spring force of spring 7 drives column 8 to move upward. Clamp part 2 10 rises accordingly and re-closes with clamp part 1 9, clamping the wire securely. Simultaneously, the built-in cutter cuts the front portion of the wire. Guide block 11 moves vertically along the groove to ensure smooth relative movement and accurate alignment between clamp part 1 9 and clamp part 2 10.

[0033] Fourth, the rotation winding begins. The torque servo motor control component 5 starts, and the motor drives the wire clamp split body 9 to rotate relative to the base 12 via pulley 501 and belt 502. Since the wire clamp split body 9 and the wire clamp split body 10 clamp the wire, the rotation of the wire clamp split body 9 causes the wire to wind around the wire clamp split body, thus realizing the wire storage function.

[0034] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and not to limit it. Although the utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can still be made to the technical solution of this utility model, and these modifications or equivalent substitutions cannot cause the modified technical solution to deviate from the spirit and scope of the technical solution of this utility model.

Claims

1. A mechanical wire storage device for a winding machine, characterized in that: It includes a base, a horizontal sliding module, a vertical lifting component, a wire storage component, and a torque servo motor control component. The horizontal sliding module is fixed on the base. The vertical lifting component is fixed to the moving end of the horizontal sliding module. The bottom of the vertical lifting component is connected to the wire storage component and the torque servo motor control component. The torque servo motor control component is connected to the wire storage component via a transmission. The wire storage assembly includes a column, a spring, a wire clamp component one, and a wire clamp component two. A hollow cylindrical cavity one is provided in the middle of the base. The top of the wire clamp component one extends into the hollow cylindrical cavity one, and a hollow cylindrical cavity two is provided in the middle of the wire clamp component one. The column extends into the hollow cylindrical cavity two. A spring is sleeved between the top of the column and the top of the base. The bottom of the column is fixed with the wire clamp component two. Wire clamp component one and wire clamp component two cooperate with each other.

2. The mechanical wire storage device for a winding machine according to claim 1, characterized in that: A cylinder is also fixed on the vertical lifting assembly. The cylinder is located above the column. The moving end of the cylinder moves downward to squeeze the column and drive the column downward.

3. The mechanical wire storage device for a winding machine according to claim 2, characterized in that: A wire is clamped between the bottom of the first wire clamp and the top of the second wire clamp.

4. The mechanical wire storage device for a winding machine according to claim 3, characterized in that: The torque servo motor control component includes a motor, pulleys, and a belt. The motor is fixedly connected to the vertical lifting component. The output shaft of the motor is driven by one pulley, and the other pulley is fixed to the outer wall of the wire clamp assembly. A belt drives between the two pulleys.

5. A mechanical wire storage device for a winding machine according to claim 4, characterized in that: The bottom of the first wire clamp component is fixedly connected to a guide block, and the top of the second wire clamp component has a groove, along which the guide block moves vertically.

6. A mechanical wire storage device for a winding machine according to claim 5, characterized in that: The base is fixed to the vertical lifting assembly, and the top of the wire clamp component is rotatably connected to the middle of the base.

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