An installation tool for super-long ALC batten
Patent Information
- Application Number
- CN202522158889.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-13
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-10-13
AI Technical Summary
[0004]本实用新型的目的是提供一种超长ALC条板安装工具,旨在解决现有技术中的超长ALC条板安装时难以竖立移动、安装效率低和安全隐患大的问题
1.本实用新型的安装工具,架体所用材料可以在现场就地取材,获取方便,制作便利,搭配万向轮、定向轮、电动卷扬机、钢丝绳、定滑轮和吊钩即可以实现超长ALC条板的竖立以及移动安装,省时省力,安装效率高,且架体的尺寸能根据实际安装情况进行调整,适用性强;
Smart Images

Figure CN224754163U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of building engineering technology, and specifically relates to an installation tool for an extra-long ALC strip. Background Technology
[0002] ALC panels are used in steel structure projects. These panels typically have a density of 500 kg / m³, dimensions of 5000×600×200 mm, and a single panel weighs 300 kg. Due to their weight and length, installation usually involves first moving the ALC panels to the vicinity of the installation location on the corresponding floor using a flatbed truck. Then, the panels are manually lifted and held vertically before being moved to the installation position. This process is not only time-consuming and labor-intensive, but also inefficient and poses significant safety hazards. Furthermore, some large-scale projects use extra-long ALC panels, which are even longer and heavier, making manual erection and movement during installation even more difficult.
[0003] Therefore, it is essential to develop an extra-long ALC strip installation tool. Utility Model Content
[0004] The purpose of this invention is to provide an installation tool for extra-long ALC strips, which aims to solve the problems of difficulty in erecting and moving extra-long ALC strips, low installation efficiency, and significant safety hazards in the prior art.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is: an ultra-long ALC strip installation tool, including a frame, a moving component, a clamping component, and an electric winch; The frame includes a lower support frame and an upper support frame. The lower support frame and the upper support frame are connected by two long uprights and two short uprights that are symmetrically distributed front and back. The lower support frame is fixed to the long uprights by diagonal braces. The moving component includes two omnidirectional wheels and two directional wheels. The two omnidirectional wheels are respectively installed on the front and rear right sides of the lower surface of the lower support frame, and the two directional wheels are respectively installed on the front and rear left sides of the lower surface of the lower support frame. The clamping assembly is provided in two sets, and the two sets of clamping assemblies are symmetrically fixed to the lower part of the two long uprights on opposite sides. A reinforcing rod is fixedly connected between the two long uprights. A fixed pulley is installed in the middle of the upper surface of the uppermost reinforcing rod. The electric winch is installed on the lower support frame. A steel wire rope is wound on the electric winch. One end of the steel wire rope passes over the fixed pulley and is fixedly connected to a hook.
[0006] Furthermore, the lower support frame includes two lower crossbars symmetrically distributed front and rear, and multiple fixing rods and two mounting rods are fixed between the lower crossbars; The electric winch is mounted on two mounting rods; Each of the lower crossbars is equipped with a caster wheel and a directional wheel on its lower surface; The two long uprights are respectively fixed to the left end of the upper surface of the two lower horizontal bars, and the two short uprights are respectively fixed to the right end of the upper surface of the two lower horizontal bars.
[0007] Furthermore, the upper support frame includes two upper crossbars symmetrically distributed front and rear; The left end of the upper horizontal bar is fixed to the right side of the long vertical bar located on the same side, and the right end of the upper horizontal bar is fixed to the upper surface of the short vertical bar located on the same side.
[0008] Furthermore, a diagonal brace is fixedly connected to the right side of the upper surface of each of the two upper crossbars. The two diagonal braces are symmetrically distributed front and back, and the other end of the diagonal brace is fixedly connected to the upper right side of the long vertical pole located on the same side.
[0009] Furthermore, the clamping assembly includes two connecting rods; The two connecting rods are symmetrically fixed to the lower part of the two long uprights on opposite sides. Each of the connecting rods has a screw threaded to its left side, and a clamping block is rotatably connected to the other end of the screw thread.
[0010] Furthermore, a support rod is fixedly connected to the middle of the lower surface of each of the two connecting rods, and the other ends of the two support rods are respectively fixedly connected to the outer side of the long upright located on the same side.
[0011] Furthermore, a rubber pad is adhered to the inner side of the clamping block.
[0012] Compared with the prior art, the beneficial effects of this utility model are: 1. The installation tool of this utility model can be made of materials that can be obtained on-site, which is convenient and easy to manufacture. With the help of casters, directional wheels, electric winches, wire ropes, fixed pulleys and hooks, it can realize the erection and moving installation of extra-long ALC strips, which saves time and effort, has high installation efficiency, and the size of the frame can be adjusted according to the actual installation situation, making it highly applicable. 2. The installation tool of this utility model clamps and fixes the extra-long ALC strip through the clamping component, which prevents the extra-long ALC strip from slipping during the process of moving it to the installation position, thus ensuring high safety. Attached Figure Description
[0013] Figure 1 This is a structural schematic diagram of the extra-long ALC strip installation tool of this utility model; Figure 2 This is a left view of the extra-long ALC strip installation tool of this utility model; Figure 3 for Figure 2Enlarged view of point A in the middle; Figure 4 This is a top view of the lower support frame of this utility model; Figure 5 This diagram illustrates the usage of the extra-long ALC strip installation tool of this utility model. Figure 1 ; Figure 6 This diagram illustrates the usage of the extra-long ALC strip installation tool of this utility model. Figure 2 .
[0014] In the diagram: 1-lower crossbar, 2-caster wheel, 3-electric winch, 4-short upright, 5-upper crossbar, 6-diagonal brace, 7-wire rope, 8-fixed pulley, 9-hook, 10-long upright, 11-clamping assembly, 1101-connecting rod, 1102-screw, 1103-clamping block, 1104-rubber pad, 12-support rod, 13-directional wheel, 14-fixed rod, 15-reinforcing rod, 16-installation rod, 17-extra-long ALC strip, 18-sling. Detailed Implementation
[0015] The present invention will now be described in more detail with reference to the accompanying drawings and specific embodiments.
[0016] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0017] See Figure 1 , Figure 2 , Figure 5 and Figure 6 An ultra-long ALC strip installation tool includes a frame, a moving component, a clamping component 11, and an electric winch 3. The frame includes a lower support frame and an upper support frame, which are connected by two long uprights 10 and two short uprights 4 that are symmetrically distributed front and back.
[0018] See Figures 1-2 as well as Figures 4-6The lower support frame includes two symmetrically distributed lower crossbars 1. Multiple fixed rods 14 and two mounting rods 16 are fixed between the lower crossbars 1. An electric winch 3 is installed on the two mounting rods 16. During use, counterweights can be placed on the fixed rods 14 according to the actual situation to improve the stability of the frame. Two long uprights 10 are respectively fixed to the left end of the upper surface of the two lower crossbars 1, and two short uprights 4 are respectively fixed to the right end of the upper surface of the two lower crossbars 1. The short uprights 4 are set vertically, and the long uprights 10 can be set vertically or inclined. When inclined, the angle between them and the vertical direction can be set to 3°. By using a small tilt angle, when the installation tool moves the extra-long ALC strip 17, the center of gravity of the extra-long ALC strip 17 is biased towards the center of the frame, which is conducive to smooth movement.
[0019] See Figure 1 , Figure 5 and Figure 6 The upper support frame includes two symmetrically distributed upper horizontal bars 5, which are connected by a fixing rod 14. The left end of the upper horizontal bar 5 is fixed to the right side of the long upright 10 on the same side, and the right end of the upper horizontal bar 5 is fixed to the upper surface of the short upright 4 on the same side. A diagonal brace 6 is fixed to the right side of the upper surface of each of the two upper horizontal bars 5. The two diagonal braces 6 are symmetrically distributed front and back, and the other end of the diagonal brace 6 is fixed to the upper right side of the long upright 10 on the same side. The two long uprights are supported and fixed by the two diagonal braces 6. A reinforcing rod 15 can be fixed between the two diagonal braces 6 to improve the support effect of the diagonal braces 6. The upper horizontal bars 5, diagonal braces 6 and long upright 10 on the same side form a triangular support structure with good support effect, thereby improving the overall strength of the frame.
[0020] See Figures 1-2 as well as Figures 5-6 The moving assembly includes two casters 2 and two directional wheels 13. The two casters 2 are symmetrically installed on the right side of the lower surface of the two lower crossbars 1, and each caster 2 is equipped with a self-locking device. The two directional wheels 13 are symmetrically installed on the left side of the lower surface of the two lower crossbars 1. The frame can be moved by the casters 2 and the directional wheels 13.
[0021] See Figure 2 , Figure 5 and Figure 6 A reinforcing rod 15 is fixed between two long uprights 10. A fixed pulley 8 is installed in the middle of the upper surface of the uppermost reinforcing rod 15. A steel wire rope 7 is wound on the electric winch 3. One end of the steel wire rope 7 passes over the fixed pulley 8 and is fixed to a hook 9. When in use, a sling 18 is tied to the extra-long ALC strip 17, the hook is hung on the sling 18, and the electric winch 3 is started to lift the extra-long ALC strip 17 so that it is in an upright position.
[0022] Two sets of clamping assemblies 11 are provided, symmetrically fixed to the lower part of the two long uprights 10 on their opposite sides. Each clamping assembly 11 includes two connecting rods 1101, symmetrically fixed to the lower part of the two long uprights 10 on their opposite sides. Each connecting rod 1101 has a screw 1102 screwed to its left side, and the other end of the screw 1102 is rotatably connected to a clamping block 1103. When the electric winch 3 lifts the extra-long ALC strip 17 to an upright position, the distance between the two clamping blocks 1103 can be adjusted by the screw 1102. The extra-long ALC strip 17 is clamped and fixed, and a rubber pad 1104 is glued to the inner side of the clamping block 1103 to prevent the clamping block 1103 from directly contacting the extra-long ALC strip 17 and causing damage. The clamping assembly 11 is designed to prevent the extra-long ALC strip 17 from slipping when the installation tool is used to move it, which is safe. In addition, a support rod 12 is fixedly connected to the middle of the lower surface of each of the two connecting rods 1101. The other end of the two support rods 12 is fixedly connected to the outer side of the long upright 10 located on the same side. The clamping assembly 11 is supported by the support rods 12, which can improve the clamping stability.
[0023] In this embodiment, the lower horizontal bar 1, upper horizontal bar 5, short upright bar 4, long upright bar 10, diagonal brace 6, connecting bar 1101, support bar 12, fixing bar 14, reinforcing bar 15 and installation bar 16 in the frame can all be made of steel pipes available on the construction site. Their cross-section can be square or rectangular. The bars are welded and fixed together. Their length can be adjusted according to the actual site conditions. The construction height of the frame is about 500 mm lower than the net height of the wall under the beam inside the floor.
[0024] Working principle: First, construct a frame according to the dimensions, weight, and floor height of the extra-long ALC panel 17 to be installed. After construction, install the casters 2, directional casters 13, fixed pulleys 8, and electric winch 3. One end of the steel wire rope 7 wound on the electric winch 3 passes over the fixed pulley 8 and is fixed to the hook 9. Then, push the installation tool to the location of the flatbed truck on which the extra-long ALC panel 17 is placed. Tie slings 18 to the extra-long ALC panel 17, hook the hook onto the slings 18, and start the electric winch 3 to lift the extra-long ALC panel 17 and make it stand upright. Subsequently, the electric winch 3 lifts the extra-long ALC panel 17 again. To lift it off the ground, rotate the screw 1102 to move the clamping block 1103 connected to it toward the extra-long ALC strip 17. Move it until the rubber pad 1104 bonded to the inner side of the clamping block 1103 contacts the extra-long ALC strip 17. The extra-long ALC strip 17 is clamped and fixed by the two clamping blocks 1103 to prevent it from slipping during the process of moving the extra-long ALC strip 17 to the installation position. Finally, push the installation tool to move the extra-long ALC strip 17 to the installation position, reset the clamping assembly 11, remove the hook 9 and slowly reel in the rope to the initial state, loosen the sling 18, and the construction personnel can then fix and install the extra-long ALC strip 17.
[0025] Unless otherwise defined, the technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this invention pertains. The use of terms such as "a" or "an" in this specification and claims does not necessarily indicate a limitation on quantity. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the element or object listed following the word and its equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect.
[0026] The exemplary embodiments of the present invention have been described in detail above with reference to preferred embodiments. However, those skilled in the art will understand that various modifications and alterations can be made to the above specific embodiments without departing from the concept of the present invention, and various combinations can be made to the various technical features and structures proposed by the present invention without exceeding the protection scope of the present invention.
Claims
1. An installation tool for an ultra-long ALC board, characterized by: Includes frame, moving components, clamping components and electric winch; The frame includes a lower support frame and an upper support frame. The lower support frame and the upper support frame are connected by two long uprights and two short uprights that are symmetrically distributed front and back. The lower support frame is fixed to the long uprights by diagonal braces. The moving component includes two omnidirectional wheels and two directional wheels. The two omnidirectional wheels are respectively installed on the front and rear right sides of the lower surface of the lower support frame, and the two directional wheels are respectively installed on the front and rear left sides of the lower surface of the lower support frame. The clamping assembly is provided in two sets, and the two sets of clamping assemblies are symmetrically fixed to the lower part of the two long uprights on opposite sides. A reinforcing rod is fixedly connected between the two long uprights. A fixed pulley is installed in the middle of the upper surface of the uppermost reinforcing rod. The electric winch is installed on the lower support frame. A steel wire rope is wound on the electric winch. One end of the steel wire rope passes over the fixed pulley and is fixedly connected to a hook.
2. The extra-long ALC strip installation tool according to claim 1, characterized in that: The lower support frame includes two lower crossbars symmetrically distributed front and rear, and multiple fixing rods and two mounting rods are fixed between the lower crossbars; The electric winch is mounted on two mounting rods; Each of the lower crossbars is equipped with a caster wheel and a directional wheel on its lower surface; The two long uprights are respectively fixed to the left end of the upper surface of the two lower horizontal bars, and the two short uprights are respectively fixed to the right end of the upper surface of the two lower horizontal bars.
3. The extra-long ALC strip installation tool according to claim 2, characterized in that: The upper support frame includes two upper crossbars that are symmetrically distributed front and back; The left end of the upper horizontal bar is fixed to the right side of the long vertical bar located on the same side, and the right end of the upper horizontal bar is fixed to the upper surface of the short vertical bar located on the same side.
4. The extra-long ALC strip installation tool according to claim 3, characterized in that: A diagonal brace is fixedly connected to the right side of the upper surface of each of the two upper crossbars. The two diagonal braces are symmetrically distributed front and back, and the other end of the diagonal brace is fixedly connected to the upper right side of the long vertical bar located on the same side.
5. The extra-long ALC strip installation tool according to any one of claims 1 to 4, characterized in that: The clamping assembly includes two connecting rods; The two connecting rods are symmetrically fixed to the lower part of the two long uprights on opposite sides. Each of the connecting rods has a screw threaded to its left side, and a clamping block is rotatably connected to the other end of the screw thread.
6. The extra-long ALC strip installation tool according to claim 5, characterized in that: A support rod is fixedly connected to the middle of the lower surface of each of the two connecting rods, and the other ends of the two support rods are respectively fixedly connected to the outer side of the long upright located on the same side.
7. The extra-long ALC strip installation tool according to claim 5, characterized in that: A rubber pad is adhered to the inner side of the clamping block.