A rubber baling press
Patent Information
- Application Number
- CN202522297415.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-30
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-10-30
AI Technical Summary
[0003]为了解决现有压块成型机容易造成胶块飞边的问题,本实用新型提出一种橡胶压块机,它包括机体,所述机体的下部设有上下开口的压块型腔,压块型腔内设有挤压板,挤压板与竖直布置的挤压油缸的缸杆连接,挤压油缸的缸体连接在机体下端,挤压油缸驱动挤压板沿压块型腔的内壁上下滑动,机体的中部设有前后布置的水平导轨,机体的上端设有顶盖,顶盖的中部设有上下通孔,通孔内设有升降式料斗,升降式料斗的竖直中心线与压块型腔的竖直中心线重合,顶盖的下端左右两侧分别对称设有向前下方倾斜的楔块,所述顶盖与压块型腔之间设有盖板机构,盖板机构的后端与水平油缸的缸杆铰接,水平油缸的缸体铰接在机体的后端,所述盖板机构包括上盖主体,上盖主体的上方左右两侧分别对称设有向前下方倾斜且与楔块相配合的滑板,上盖主体的外周中部设有支撑框架,支撑框架左右两侧的下端分别对称设有滚轮,支撑框架与上盖主体之间的左右两侧均设有多组竖直布置的压簧,压簧中心设有导杆,导杆的上部与上盖主体间隙配合,导杆的下端固定在支撑框架上,上盖主体可随压簧的压缩而上下浮动,所述水平油缸驱动支撑框架沿水平导轨的上端面滚动,并通过滑板与楔块的相互楔紧消除上盖主体与压块型腔的间隙
[0006]A.利用支撑框与上盖主体之间设有压簧使上盖主体上下可浮动,在水平油缸驱动盖板机构沿水平导轨滚动时,滑板向楔块移动,在两者相互楔紧时能够使上盖主体向下移动从而完全消除上盖主体下端面与压块型腔上端面之间的间隙,避免了压胶块时产生飞边现象;另外,上盖主体在移动过程中能够与压块型腔上端面保持间隙而不易磨损,当滑板或楔块产生严重磨损而不能消除间隙时,只需要将滑板或楔块更换即可,方便维护。
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Figure CN224796157U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a rubber briquetting machine, belonging to the field of synthetic rubber post-processing. Background Technology
[0002] Patent document CN206501338U discloses a pilot-scale synthetic rubber briquetting machine. After the material is received in the machine's housing, a horizontal side cylinder drives the upper door to cover the material inlet of the housing. Then, the main cylinder inside the housing rises to compact the loose rubber material into square rubber blocks. Because the upper door needs to leave a movement gap with the upper end face of the housing when it moves horizontally, and this gap will continue to increase with the sliding wear of the upper door, the rubber material is easily squeezed out from the gap during briquetting, becoming flash on the rubber block, which affects the subsequent packaging of the rubber block. Utility Model Content
[0003] To address the problem of flash forming in existing briquetting machines, this invention proposes a rubber briquetting machine. It includes a machine body with a briquetting cavity at the bottom, open at both ends. An extrusion plate is located within the cavity, connected to the cylinder rod of a vertically arranged extrusion cylinder. The cylinder body is connected to the lower end of the machine body, driving the extrusion plate to slide up and down along the inner wall of the cavity. Horizontal guide rails are arranged front and rear in the middle of the machine body. A top cover is located at the top of the machine body, with a central through-hole containing a lifting hopper. The vertical centerline of the lifting hopper coincides with the vertical centerline of the briquetting cavity. Symmetrically arranged downward-sloping wedges are positioned on the left and right sides of the lower end of the top cover. A cover plate mechanism is provided between the top cover and the briquetting cavity. The rear end of the mechanism is hinged to the cylinder rod of the horizontal hydraulic cylinder, and the cylinder body of the horizontal hydraulic cylinder is hinged to the rear end of the machine body. The cover plate mechanism includes an upper cover body. The upper left and right sides of the upper cover body are symmetrically provided with sliding plates that are inclined forward and downward and cooperate with wedges. The outer periphery of the upper cover body is provided with a support frame. The lower ends of the left and right sides of the support frame are symmetrically provided with rollers. Multiple sets of vertically arranged compression springs are provided on the left and right sides between the support frame and the upper cover body. The center of the compression spring is provided with a guide rod. The upper part of the guide rod is clearance-fitted with the upper cover body, and the lower end of the guide rod is fixed on the support frame. The upper cover body can float up and down with the compression of the compression spring. The horizontal hydraulic cylinder drives the support frame to roll along the upper end surface of the horizontal guide rail, and the gap between the upper cover body and the pressure block cavity is eliminated by the mutual wedging of the sliding plate and the wedge.
[0004] The lifting hopper includes a hanger, the lower end of which is connected to the upper end of the top cover. An inner hopper is located in the middle of the upper end of the hanger, and an outer hopper is located around the outer periphery of the inner hopper. An oil injection pipe is located at the lower part of the outer hopper. The outer hopper matches the cavity of the briquetting chamber. The outer hopper is hinged to the cylinder rod of a vertically arranged hopper lifting cylinder. The cylinder body of the hopper lifting cylinder is hinged to the machine body. The hopper lifting cylinder drives the outer hopper to lift vertically. When the outer hopper is in the lower position, the lowest end of its hopper body is connected to the upper end of the briquetting chamber or the outer hopper body extends into the briquetting chamber.
[0005] The beneficial effects of this utility model are:
[0006] A. A compression spring is installed between the support frame and the upper cover body to allow the upper cover body to float up and down. When the cover plate mechanism is driven by the horizontal hydraulic cylinder to roll along the horizontal guide rail, the slide plate moves towards the wedge. When the two wedge each other tightly, the upper cover body can move downward, thereby completely eliminating the gap between the lower end face of the upper cover body and the upper end face of the pressing block cavity, avoiding the phenomenon of flash when pressing the rubber block. In addition, the upper cover body can maintain a gap with the upper end face of the pressing block cavity during the movement and is not easy to wear. When the slide plate or wedge is severely worn and the gap cannot be eliminated, it is only necessary to replace the slide plate or wedge, which is convenient for maintenance.
[0007] B. The top cover at the upper end of the machine body can improve the overall support of the equipment, maintain the stability of the structure during long-term high-pressure pressing, avoid deformation due to stress, and improve the reliability of the equipment. Attached Figure Description
[0008] Figure 1 This is a three-dimensional isometric view of this utility model.
[0009] Figure 2 This is the front view of this utility model.
[0010] Figure 3 This is a schematic diagram of the cover plate mechanism.
[0011] Figure 4 This is the front view of the cover plate mechanism.
[0012] Figure 5 yes Figure 4 AA sectional view.
[0013] Figure 6 This is a schematic diagram of a lifting hopper.
[0014] Figure 7 This is a schematic diagram of the state of the extruded rubber block of this utility model. Detailed Implementation
[0015] To make the objectives, technical solutions, and beneficial effects of this utility model clearer, the embodiments of this utility model are described in detail below with reference to the accompanying drawings. The embodiments are exemplary and intended to explain this utility model, but should not be construed as limiting this utility model.
[0016] See Figures 1-6 A rubber briquetting machine includes a machine body 1. The lower part of the machine body 1 has a briquetting cavity 2 with openings at the top and bottom. An extrusion plate 9 is installed inside the briquetting cavity 2. The extrusion plate 9 is connected to the cylinder rod of a vertically arranged extrusion cylinder 10. The cylinder body of the extrusion cylinder 10 is connected to the lower end of the machine body 1. The extrusion cylinder 10 drives the extrusion plate 9 to slide up and down along the inner wall of the briquetting cavity 2. A horizontal guide rail 8 is arranged front and rear in the middle of the machine body 1. A top cover 6 is installed at the upper end of the machine body 1. The top cover 6 has a central section... The machine body 1 has upper and lower through holes, and a lifting hopper 5 is installed in the through holes. The vertical center line of the lifting hopper 5 coincides with the vertical center line of the pressing cavity 2. The lower end of the top cover 6 has symmetrically arranged wedges 7 that are inclined forward and downward on the left and right sides. A cover plate mechanism 3 is provided between the top cover 6 and the pressing cavity 2. The rear end of the cover plate mechanism 3 is hinged to the cylinder rod of the horizontal oil cylinder 4. The cylinder body of the horizontal oil cylinder 4 is hinged to the rear end of the machine body 1. The cover plate mechanism 3 includes an upper cover body 31. The upper cover body 31 has symmetrically arranged sliding plates 32 that are inclined forward and downward and cooperate with wedge blocks 7 on the upper left and right sides. The outer periphery of the upper cover body 31 has a support frame 33. The lower ends of the left and right sides of the support frame 33 are symmetrically arranged with rollers 36. There are eight sets of vertically arranged compression springs 34 on the left and right sides between the support frame 33 and the upper cover body 31. The center of the compression spring 34 has a guide rod 35. The upper part of the guide rod 35 is in clearance fit with the upper cover body 31. The lower end of the guide rod 35 is fixed on the support frame 33. The upper cover body 31 can float up and down with the compression of the compression springs 34. The horizontal cylinder 4 drives the support frame 33 to roll along the upper end face of the horizontal guide rail 8. The gap between the upper cover body 31 and the pressing block cavity 2 is eliminated by the mutual wedging of the sliding plates 32 and the wedge blocks 7. Preferably, the pressing block cavity 2 is a cuboid cavity. The shape of the extrusion plate 9 in the cavity matches the pressing block cavity 2. The loose rubber material is extruded into a dense rectangular rubber block in the pressing block cavity 2.
[0017] Furthermore, the lifting hopper 5 includes a hanger 51, the lower end of which is connected to the upper end of the top cover 6. An inner hopper 53 is provided in the middle of the upper end of the hanger 51, and an outer hopper 54 is provided around the outer periphery of the inner hopper 53. An oil spray pipe 55 is provided at the lower part of the outer hopper 54. The outer hopper 54 matches the cavity of the pressing block cavity 2. The outer hopper 54 is hinged to the cylinder rod of the vertically arranged hopper lifting cylinder 52. The cylinder body of the hopper lifting cylinder 52 is hinged to the machine body 1. The hopper lifting cylinder 52 drives the outer hopper 54 to lift vertically. When the outer hopper 54 is in the lower position, the lowermost end of its hopper body is connected to the upper end of the pressing block cavity 2, or the hopper body of the outer hopper 54 extends into the pressing block cavity 2. Preferably, the inner hopper 53 and the outer hopper 54 are rectangular hoppers and match the cavity of the pressing block cavity 2. Silicone oil can be sprayed into the pressing block cavity 2 by the oil spray pipe 55 according to actual needs.
[0018] See Figures 1 to 7 The working principle of this embodiment is explained as follows:
[0019] The hopper lifting cylinder 52 drives the outer hopper 54 to descend vertically, so that the lower end face of the outer hopper 54 is in contact with the upper end face of the briquetting cavity 2. The oil spray pipe 55 sprays silicone oil into the briquetting cavity 2. The weighing system above the briquetting machine puts a quantitative amount of rubber material into the cavity formed by the briquetting cavity 2 and the extrusion plate 9.
[0020] After the material is unloaded, the horizontal cylinder 4 drives the support frame 33 to roll forward along the horizontal guide rail 8 to directly above the pressure block cavity 2. At this time, the wedge block 7 and the slide plate 32 lock together, and the compression spring 34 compresses downward to completely seal the lower end face of the upper cover body 31 with the upper end face of the pressure block cavity 2. The extrusion cylinder 10 drives the extrusion plate 9 to slide upward along the inner wall of the pressure block cavity 2 to extrude the rubber material in the pressure block cavity 2. Under the combined action of the upper cover body 31, the pressure block cavity 2 and the extrusion plate 9, the loose rubber material is extruded into a dense rectangular rubber block A.
[0021] The horizontal cylinder 4 drives the cover plate mechanism 3 to roll backward back to the initial position. The extrusion cylinder 10 drives the extrusion plate 9 to continue to rise, so that the lower surface of the formed rectangular rubber block A is flush with the upper end surface of the pressing cavity 2. The horizontal cylinder 4 continues to drive the cover plate mechanism 3 to roll forward, pushing the rectangular rubber block A forward away from the pressing cavity 2. After the cover plate mechanism 3 and the extrusion plate 9 return to the initial position, the next working cycle begins.
Claims
1. A rubber briquetting machine, comprising a machine body (1), wherein the lower part of the machine body (1) is provided with a briquetting cavity (2) with openings at the top and bottom, an extrusion plate (9) is provided in the briquetting cavity (2), the extrusion plate (9) is connected to the cylinder rod of a vertically arranged extrusion cylinder (10), the cylinder body of the extrusion cylinder (10) is connected to the lower end of the machine body (1), the extrusion cylinder (10) drives the extrusion plate (9) to slide up and down along the inner wall of the briquetting cavity (2), and a horizontal guide rail (8) arranged front and back is provided in the middle part of the machine body (1), characterized in that: The upper end of the machine body (1) is provided with a top cover (6), and the middle part of the top cover (6) is provided with an upper and lower through hole. A lifting hopper (5) is provided in the through hole. The vertical center line of the lifting hopper (5) coincides with the vertical center line of the pressing block cavity (2). The lower end of the top cover (6) is provided with symmetrically inclined wedges (7) on the left and right sides. A cover plate mechanism (3) is provided between the top cover (6) and the pressing block cavity (2). The rear end of the cover plate mechanism (3) is hinged to the cylinder rod of the horizontal oil cylinder (4). The cylinder body of the horizontal oil cylinder (4) is hinged to the rear end of the machine body (1). The cover plate mechanism (3) includes an upper cover body (31). The upper cover body (31) is provided with symmetrically inclined sliding plates (32) on the left and right sides above the upper cover body (31) that cooperate with the wedges (7). A support frame (33) is provided in the middle of the outer periphery of (31). Rollers (36) are symmetrically provided at the lower ends of the left and right sides of the support frame (33). Multiple sets of vertically arranged compression springs (34) are provided on the left and right sides between the support frame (33) and the upper cover body (31). A guide rod (35) is provided in the center of the compression spring (34). The upper part of the guide rod (35) is in clearance fit with the upper cover body (31). The lower end of the guide rod (35) is fixed on the support frame (33). The upper cover body (31) can float up and down with the compression of the compression spring (34). The horizontal oil cylinder (4) drives the support frame (33) to roll along the upper end face of the horizontal guide rail (8). The gap between the upper cover body (31) and the pressure block cavity (2) is eliminated by the mutual wedging of the slide plate (32) and the wedge block (7).
2. The rubber briquetting machine according to claim 1, characterized in that: The lifting hopper (5) includes a hanger (51), the lower end of which is connected to the upper end of the top cover (6). The upper middle part of the hanger (51) is provided with an inner hopper (53), and the outer circumference of the inner hopper (53) is provided with an outer hopper (54). The lower part of the outer hopper (54) is provided with an oil spray pipe (55). The outer hopper (54) matches the cavity of the briquetting cavity (2). The outer hopper (54) is hinged to the cylinder rod of the vertically arranged hopper lifting cylinder (52). The cylinder body of the hopper lifting cylinder (52) is hinged to the machine body (1). The hopper lifting cylinder (52) drives the outer hopper (54) to lift vertically. When the outer hopper (54) is in the lower position, the lowest end of its hopper body is connected to the upper end of the briquetting cavity (2) or the hopper body of the outer hopper (54) extends into the briquetting cavity (2).
Citation Information
Patent Citations
Pilot scale line synthetic rubber briquetting machine
CN206501338U