Combined support for ceramic firing
Patent Information
- Application Number
- CN202521761664.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-19
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-08-19
AI Technical Summary
传统承托架多采用整体式结构,存在以下技术缺陷:陶瓷制品形状、尺寸多样,而整体式承托架的固定规格难以灵活匹配不同坯体需求,导致所需支架数量多,成本高,支架通用性低;同时,整体式结构局部损坏(如支脚断裂)时需整体更换,且堆叠占用空间大,仓储运输效率低;传统设计常忽略气流通道优化,导致窑内热循环受阻,延长烧制周期,增加能耗
[0008]本实用新型的有益效果是:本实用新型通过将立柱、横梁、支撑杆进行组拼,适用于不同规格、种类陶瓷产品使用,通用性和灵活性高,同时,便于拆卸后存放,占用空间小,仓储运输效率高,且单个部件损坏后直接替换即可,不需更换整体,降低成本;并且该支架通过若干并排的支撑杆支撑,支撑杆之间留有空隙,允许热空气自由穿透,增强对流换热效率,使陶瓷制品受热更均匀,缩短烧制时间,降低能耗。
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Figure CN224802165U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ceramic firing, and in particular to a combined support frame for ceramic firing. Background Technology
[0002] In the firing process of ceramic products, the support frame is a key piece of equipment in the kiln used to support and fix the ceramic blanks. Its performance directly affects the product's forming quality, firing efficiency, and energy consumption. Traditional support frames mostly adopt an integral structure, which has the following technical defects: ceramic products have diverse shapes and sizes, and the fixed specifications of the integral support frame are difficult to flexibly match the needs of different blanks, resulting in a large number of required supports, high costs, and low support frame versatility; at the same time, when the integral structure is partially damaged (such as a broken support leg), the entire structure needs to be replaced, and stacking occupies a large space, resulting in low storage and transportation efficiency; traditional designs often neglect the optimization of airflow channels, which leads to obstructed heat circulation in the kiln, prolonging the firing cycle and increasing energy consumption. Summary of the Invention
[0003] This utility model aims to address the shortcomings of existing technologies by providing a combined support frame for ceramic firing.
[0004] To achieve the above objectives, this utility model adopts the following technical solution: a combined support frame for ceramic firing, comprising columns, beams, and support rods. The columns are rectangular, and several support blocks are evenly spaced on all four sides from top to bottom. The columns are arranged in a rectangular pattern, and adjacent columns are interlocked. The beam is interlocked on the support blocks between the opposing surfaces of two horizontally opposite columns. Several insertion holes are evenly spaced on the long side of the beam, and the support rods pass through the insertion holes. The ceramic product to be fired is supported by the support rods, and the beam is equipped with a locking mechanism for fixing the support rods.
[0005] Specifically, the support block has a slot at the top, and the crossbeam has a corresponding insert at the bottom, which is inserted into the slot.
[0006] Specifically, the top of the column is provided with a positioning groove and the bottom is provided with a positioning block. The positioning block between the opposite surfaces of two adjacent columns is inserted into the positioning groove.
[0007] Specifically, the locking mechanism includes a strip-shaped hole at the top of the crossbeam, a locking plate inserted into the strip-shaped hole, a number of slots corresponding to the support rod at the bottom of the locking plate, a locking groove at the top of the support rod located in the strip-shaped hole, a locking block at the top of the slot, and the locking block inserted into the locking groove.
[0008] The beneficial effects of this utility model are as follows: This utility model assembles columns, beams, and support rods, making it suitable for use with ceramic products of different specifications and types. It has high versatility and flexibility. At the same time, it is easy to disassemble and store, occupies little space, and has high warehousing and transportation efficiency. Moreover, if a single component is damaged, it can be directly replaced without replacing the whole, thus reducing costs. Furthermore, the bracket is supported by several parallel support rods with gaps between them, allowing hot air to pass through freely, enhancing convection heat transfer efficiency, making the ceramic products heat more evenly, shortening the firing time, and reducing energy consumption. Attached Figure Description
[0009] Figure 1 This is a top view of the present invention;
[0010] Figure 2 This is a schematic diagram of the column structure of this utility model;
[0011] Figure 3 This is a schematic diagram of the beam structure of this utility model;
[0012] Figure 4 This is the main view of the crossbeam of this utility model;
[0013] Figure 5 This is a schematic diagram of the locking plate structure of this utility model;
[0014] Figure 6 This is a schematic diagram showing the connection between the crossbeam and the support rod of this utility model;
[0015] Figure 7 This is a schematic diagram of the upper and lower column insertion of this utility model;
[0016] In the picture:
[0017] 1-Column; 101-Support block; 102-Slot; 103-Positioning slot; 104-Positioning block;
[0018] 2-Crossbeam; 201-Insertion hole; 202-Insertion block; 203-Strip hole; 204-Locking plate; 205-Slot; 206-Locking block;
[0019] 3-Support rod; 301-Locking groove;
[0020] The following will describe in detail the embodiments of this utility model with reference to the accompanying drawings. Detailed Implementation
[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0022] like Figures 1-7As shown, the combined support frame for ceramic firing includes columns 1, beams 2, and support rods 3. The columns 1 are rectangular, with several support blocks 101 evenly spaced from top to bottom on all four sides. The columns 1 are arranged in a rectangular pattern, with adjacent columns 1 interlocking. Each column 1 has a positioning groove 103 at its top and a positioning block 104 at its bottom. The positioning block 104 between the opposing surfaces of two adjacent columns 1 is inserted into the positioning groove 103. The positioning block 104 at the bottom of the lowest column 1 is inserted into the bottom layer of the kiln car.
[0023] The crossbeam 2 is inserted into the support block 101 between the opposing surfaces of the two horizontally opposite columns 1. The top of the support block 101 is provided with a slot 102, and the bottom of the crossbeam 2 is provided with a plug 202 corresponding to the slot 102. The plug 202 is inserted into the slot 102.
[0024] The crossbeam 2 has several equally spaced insertion holes 201 along its long side. Support rods 3 pass through these holes 201, and the ceramic product to be fired is supported by the support rods 3. The crossbeam 2 is equipped with a locking mechanism for fixing the support rods 3. This locking mechanism includes a strip-shaped hole 203 at the top of the crossbeam 2, a locking plate 204 inserted into the strip-shaped hole 203, and several slots 205 at the bottom of the locking plate 204 corresponding to the support rods 3. The support rods 3 located within the strip-shaped hole 203 have a locking groove 301 at their top, and a locking block 206 at the top of each slot 205, which is inserted into the locking groove 301. This locking mechanism locks the support rods 3, preventing displacement, and allows the position and number of support rods 3 to be inserted according to the size of the product to be fired.
[0025] In operation, this utility model is assembled according to the specifications and quantity of the ceramic products to be fired. After assembly, it is installed on the kiln car, the ceramic blank is placed on the support rod 3, and then pushed into the kiln for firing.
[0026] This utility model assembles the column 1, crossbeam 2, and support rod 3, making it suitable for use with ceramic products of different specifications and types. It is highly versatile and flexible, easy to disassemble and store, occupies little space, and has high warehousing and transportation efficiency. Furthermore, individual parts can be directly replaced if damaged, without replacing the whole unit, thus reducing costs. The bracket is supported by several parallel support rods 3 with gaps between them, allowing hot air to pass through freely, enhancing convection heat transfer efficiency, making the ceramic products heat more evenly, shortening firing time, and reducing energy consumption.
[0027] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0028] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0029] The present invention has been described above with reference to the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described manner. Any improvements made using the inventive concept and technical solution of the present invention, or direct application to other situations without modification, are all within the protection scope of the present invention.
Claims
1. A modular support frame for ceramic firing, characterized in that, It includes a column (1), a crossbeam (2), and a support rod (3). The column (1) is rectangular, and several support blocks (101) are provided at equal intervals from top to bottom on its four sides. The columns (1) are arranged in a rectangular pattern, and two adjacent columns (1) are inserted into each other. The crossbeam (2) is inserted into the support block (101) between the opposite faces of two horizontally opposite columns (1). Several insertion holes (201) are provided at equal intervals on the long side of the crossbeam (2). The support rod (3) passes through the insertion hole (201). The ceramic product to be fired is supported by the support rod (3), and the crossbeam (2) is provided with a locking mechanism for fixing the support rod (3).
2. The combined support frame for ceramic firing according to claim 1, characterized in that, The support block (101) has a slot (102) at the top, and the crossbeam (2) has a plug (202) at the bottom corresponding to the slot (102). The plug (202) is inserted into the slot (102).
3. The combined support frame for ceramic firing according to claim 1, characterized in that, The top of the column (1) is provided with a positioning groove (103) and the bottom is provided with a positioning block (104). The positioning block (104) between the opposite surfaces of two adjacent columns (1) is inserted into the positioning groove (103).
4. The combined support frame for ceramic firing according to claim 1, characterized in that, The locking mechanism includes a strip hole (203) on the top of the crossbeam (2), a locking plate (204) inserted in the strip hole (203), a number of slots (205) corresponding to the support rod (3) on the bottom of the locking plate (204), a locking groove (301) on the top of the support rod (3) located in the strip hole (203), a locking block (206) on the top of the slot (205), and the locking block (206) is inserted into the locking groove (301).