A friction particle collection device

CN224812629UActive Publication Date: 2026-09-29HUBEI HAICHUANG TECH CO LTD
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Patent Information

Application Number
CN202522117435.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-30
Publication Date
2026-09-29
Estimated Expiration
2035-09-30

AI Technical Summary

Technical Problem

这些颗粒虽体积微小,却会对显示器生产造成显著影响:它们可能悬浮在机台内部的工艺环境中,一旦附着在基板表面或进入镀膜腔体,极易引发镀膜层缺陷、显示区域异常等问题,最终直接拉低显示器产品的良品率,给生产企业带来效率损耗与成本压力

Benefits of technology

[0022]本实用新型提供的一种摩擦颗粒收集装置,在分析出导杆在滑轮上滑动发生摩擦,产生微小颗粒的飞洒范围后,设置支架盒和支撑盒,利用磁铁对微小颗粒进行收集。本实用新型利用磁铁的磁力间接吸附微小颗粒,便于清理和再次利用。

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Abstract

The utility model belongs to the field of display production, concretely relates to a friction particle collecting device. The utility model provides a friction particle collecting device, include: the support box of being located below the pulley and the opening is opposite the pulley, the first magnet of being located in the support box, the protection cover of being located on the first magnet, the protection cover can be penetrated by the magnetic force of first magnet, the support box of being located pulley side and the opening is upward opposite the guide rod, the second magnet of being located in the support box, and, the cover plate of being covered in the opening of support box, the cover plate can be penetrated by the magnetic force of second magnet. The utility model provides a friction particle collecting device, after analyzing that the guide rod slides on the pulley and generates friction, the scattering range of small particle is produced, sets up support box and support box, utilizes the magnet and collects small particle. The utility model utilizes the magnetic force of magnet and indirectly adsorbs small particle, is convenient for cleaning and reutilization.
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Description

Technical Field

[0001] This utility model belongs to the field of display manufacturing, and specifically relates to a friction particle collection device. Background Technology

[0002] In the core processes of display manufacturing, the coating machine plays an indispensable and crucial role, and its operational stability directly affects the smoothness of the production process and the final quality. To achieve precise transfer of the substrate during the process, the coating machine is equipped with a pulley assembly that specifically supports the bottom guide rod of the substrate carrier. Multiple sets of pulleys are arranged in an orderly array, and the guide rod can slide smoothly above the pulley assembly along a preset straight direction, thereby completing the transfer of the substrate at different process stages.

[0003] However, since the guide rod is made of metal, friction inevitably occurs between its contact surface and the pulley during their continuous relative movement. This friction causes minor wear on the metal surface, resulting in tiny particles. Although these particles are small, they can significantly impact display production: they may float in the process environment inside the machine, and once they adhere to the substrate surface or enter the coating chamber, they can easily cause coating defects, abnormal display areas, and ultimately directly reduce the yield rate of display products, leading to efficiency losses and cost pressures for manufacturers.

[0004] Currently, there is no effective solution in the industry for the problem of particles generated by friction between the metal guide rod and the pulley. Utility Model Content

[0005] The present invention provides a friction particle collection device that can effectively solve the problems in the background art.

[0006] This utility model provides a friction particle collection device, comprising:

[0007] A bracket box located below the pulley with its opening facing the pulley;

[0008] The first magnet is located inside the support box;

[0009] A protective cover is fitted onto the first magnet, and the protective cover can be penetrated by the magnetic force of the first magnet;

[0010] A support box located on the side of the pulley with its opening facing upwards and directly opposite the guide rod;

[0011] A second magnet is located inside the support box;

[0012] In addition, a cover plate is placed over the opening of the support box, and the cover plate can be penetrated by the magnetic force of the second magnet.

[0013] As a further optimization of this utility model, the bracket box is fixed on the mounting shaft of the pulley; the support box is fixed on the bracket box.

[0014] As a further optimization of this utility model, one side plate of the bracket box is a mounting plate. The mounting plate has a through hole that can be fitted onto the pulley mounting shaft. The mounting plate has a certain thickness to accommodate bolts that can pass through and press against the pulley mounting shaft to fix the bracket box onto the pulley mounting shaft.

[0015] As a further optimization of this utility model, the side plate on the bracket box opposite to the mounting plate is higher than the guide rod.

[0016] As a further optimization of this utility model, the bolt passes through the bottom of the support box and is threaded to the thickness surface of the bracket box mounting plate to fix the support box on the bracket box; the height of the nut of the bolt used to fix the support box on the bracket box is equal to the thickness of the second magnet.

[0017] As a further optimization of this utility model, the bolts used to fix the support box to the bracket box and the second magnet are respectively located on two opposite sides inside the support box.

[0018] As a further optimization of this utility model, the height of the cover plate after it is placed on the second magnet is lower than the height of the support box.

[0019] As a further optimization of this utility model, the length directions of the first magnet and the second magnet are consistent with the length direction of the guide rod.

[0020] As a further optimization of this utility model, the bolt passes through the cover plate and the second magnet in sequence and is then threadedly connected to the bottom plate of the support box to fix the cover plate and the second magnet on the support box.

[0021] As a further optimization of this utility model, the bolt passes through the bottom of the protective cover, the first magnet and the bracket box in sequence and is then connected to the nut to fix the protective cover and the first magnet on the bracket box.

[0022] This invention provides a friction particle collection device. After analyzing the range of tiny particles scattered due to friction generated by the sliding of a guide rod on a pulley, a support box and a bracket box are set up, and magnets are used to collect the tiny particles. This invention utilizes the magnetic force of magnets to indirectly attract tiny particles, facilitating cleaning and reuse. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the installation structure in this embodiment;

[0024] Figure 2 This is a schematic diagram of the structure of this embodiment;

[0025] Figure 3 yes Figure 2 Schematic diagram of the cross-section structure;

[0026] Figure 4 yes Figure 2 Schematic diagram of the support box structure;

[0027] Figure 5 yes Figure 1 Schematic diagram of the internal structure of the support box;

[0028] The components include: pulley 1, mounting shaft 2, bracket box 3, mounting plate 3a, through hole 3b, first magnet 4, protective cover 5, support box 6, second magnet 7, and cover plate 8. Detailed Implementation

[0029] like Figure 1-5 As shown, this embodiment includes a bracket box 3, a first magnet 4, a protective cover 5, a support box 6, a second magnet 7, and a cover plate 8.

[0030] This embodiment is applied to the scenario where the guide rod slides on the pulley 1. Therefore, the bracket box 3 is placed directly below the pulley 1. In this scenario, the pulley 1 is fixed on the mounting shaft 2, and the pulley 1 and the mounting shaft 2 are coaxial.

[0031] The opening of the bracket box 3 faces upward and is directly opposite the pulley 1.

[0032] In this embodiment, one side plate of the bracket box 3 is set as a mounting plate 3a. The mounting plate 3a has a through hole 3b corresponding to the mounting shaft 2. The mounting plate 3a has a certain thickness, which is greater than the diameter of the mounting bolt. The through hole 3b passes through the pulley 1 and is sleeved on the mounting shaft 2. The mounting bolt passes through the thickness surface of the mounting plate 3a and abuts against the mounting shaft 2 to fix the bracket box 3 on the mounting shaft 2.

[0033] In this embodiment, the side plate on the bracket box 3 opposite to the mounting plate 3a is higher than the guide rod to prevent the tiny particles generated by the friction between the guide rod and the pulley 1 from flying out of the bracket box 3.

[0034] The first magnet 4 is located inside the bracket box 3, directly below the pulley 1. The first magnet 4 is long and its length direction is consistent with the length direction of the guide rod.

[0035] The protective cover 5 is placed over and fits against the first magnet 4. In this embodiment, bolts are used to pass through the bottom of the protective cover 5, the first magnet 4 and the bracket box 3 in sequence and then connected with nuts to fix the protective cover 5 and the first magnet 4 inside the bracket box 3.

[0036] The protective cover 5 is designed to fit the first magnet 4. This not only makes it easier to fix the two firmly, but also ensures that the magnetic force of the first magnet can penetrate the protective cover 5. The protective cover 5 is preferably made of a thin plastic material.

[0037] The support box 6 is located on the side of the pulley 1. The support box 6 can be located on one side of the pulley 1 with the guide rod moving forward as the front, and this side is the front of the pulley 1; or the support box 6 can be located on the front and back sides of the pulley 1 respectively.

[0038] In this embodiment, the support box 6 is fixed on the bracket box 3. Specifically, the bolt passes through the bottom plate of the bracket box 3 and is threaded to the thickness surface of the mounting plate 3a, thereby fixing the support box 6 on the bracket box 3.

[0039] The opening of the support box 6 faces upward, and a second magnet 7 is provided inside the support box 6. Specifically, the second magnet 7 is strip-shaped, and its length direction is consistent with the length direction of the guide rod. The second magnet 7 is located directly below the guide rod.

[0040] It also includes a cover plate 8, which covers the second magnet 7 and is fixed by bolts. Specifically, the bolts are threaded through the cover plate 8 and the second magnet 7 and then connected to the bottom plate of the support box 6, thereby fixing the cover plate 8 and the second magnet 7 to the support box 6.

[0041] Preferably, the thickness of the second magnet 7 is equal to the height of the nut of the bolt used to fix the support box 6 to the bracket box 3, so that the second magnet 7 and the nut of the bolt can serve to support the cover plate 8.

[0042] Furthermore, the bolts and the second magnet are located on two opposite sides of the support box 6, which allows the cover plate 8 to be subjected to more even force.

[0043] Similarly, the cover plate 8 is also made of thin plastic material to ensure that the magnetic force of the second magnet 7 can penetrate the top surface.

[0044] Preferably, the height of the installed cover plate 8 is less than the height of the support box 6, so that the cover plate 8 and the side plate of the support box 6 form a groove structure, which can collect the fine particles generated by the friction between the guide rod and the pulley 1.

[0045] It should be understood that the descriptions of directions or positional relationships such as up, down, left, right, front, back, top, bottom, tail, horizontal, and vertical in this application are all based on the accompanying drawings and are only used to more clearly express the technical solution and simplify the description. They are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this application.

[0046] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the essence and scope of the technical solutions of this utility model.

Claims

1. A friction particle collecting device, characterized in that, include: A bracket box located below the pulley with its opening facing the pulley; The first magnet is located inside the support box; A protective cover is fitted onto the first magnet, and the protective cover can be penetrated by the magnetic force of the first magnet; A support box located on the side of the pulley with its opening facing upwards and directly opposite the guide rod; A second magnet is located inside the support box; In addition, a cover plate is placed over the opening of the support box, and the cover plate can be penetrated by the magnetic force of the second magnet.

2. The friction particle collecting device according to claim 1, characterized in that, The bracket box is fixed on the mounting shaft of the pulley; the support box is fixed on the bracket box.

3. The friction particle collecting device according to claim 2, characterized in that, One side plate of the bracket box is a mounting plate. The mounting plate has a through hole that can be fitted onto the pulley mounting shaft. The mounting plate has a certain thickness to accommodate bolts that can pass through and press against the pulley mounting shaft to fix the bracket box onto the pulley mounting shaft.

4. The friction particle collecting device according to claim 3, characterized in that, The side plate on the bracket box, opposite the mounting plate, is higher than the guide rod.

5. The friction particle collecting device according to claim 2, characterized in that, Bolts are threaded through the bottom of the support box and onto the thickness surface of the bracket box mounting plate to fix the support box to the bracket box; the nut height of the bolts used to fix the support box to the bracket box is equal to the thickness of the second magnet.

6. The friction particle collecting device according to claim 5, characterized in that, The bolts used to fix the support box to the bracket box and the second magnet are located on two opposite sides inside the support box.

7. The friction particle collecting device according to claim 1, characterized in that, The height of the cover plate after it is placed on the second magnet is lower than the height of the support box.

8. The friction particle collecting device according to claim 1, characterized in that, The length directions of the first and second magnets are consistent with the length direction of the guide rod.

9. The friction particle collecting device according to claim 1, characterized in that, The bolts pass through the cover plate and the second magnet in sequence and are then threaded to the bottom plate of the support box to fix the cover plate and the second magnet to the support box.

10. A friction particle collecting device according to claim 1, characterized in that, The bolts pass through the bottom of the protective cover, the first magnet, and the bracket box in sequence, and are then connected to the nuts to fix the protective cover and the first magnet to the bracket box.