Evaporation separator
Patent Information
- Application Number
- CN202522399168.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-12
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-12
AI Technical Summary
[0003]本申请的目的在于提供一种蒸发分离器,以在一定程度上解决现有技术中存在的现有的分离器易出现油分富集,影响蒸发效率的技术问题
本申请提供的蒸发分离器包括:分离器主体,分离器主体的内部形成有用于容纳蒸发液的容腔;分离器主体设置有溢流口;溢流堰,溢流堰设置于分离器主体内,溢流堰与溢流口连通;出液管,出液管在分离器主体的外部环绕溢流口设置,出液管与溢流口连通;扰流装置,扰流装置设置于分离器主体,扰流装置能够搅动蒸发液。
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Figure CN224821606U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of evaporation equipment technology, and in particular to an evaporator separator. Background Technology
[0002] Currently, because the evaporation wastewater in the new energy field contains oil, existing conventional evaporation separators usually increase the cross-sectional area of the separator to ensure the evaporation effect. After the oil accumulates to a certain extent, the material needs to be discharged to remove the oil before re-evaporation. If the oil is not discharged in time, the oil will accumulate at the gas-water interface, which will easily affect the evaporation efficiency. Utility Model Content
[0003] The purpose of this application is to provide an evaporator separator that can, to some extent, solve the technical problem that existing separators are prone to oil accumulation, which affects evaporation efficiency.
[0004] This application provides an evaporator separator, comprising: a separator body, wherein the interior of the separator body has a cavity for containing evaporating liquid; and the separator body is provided with an overflow port; An overflow weir is provided inside the separator body and is connected to the overflow port; A liquid outlet pipe is provided around the overflow port on the outside of the separator body, and the liquid outlet pipe is connected to the overflow port; A flow-stirring device is provided on the separator body, and the flow-stirring device is capable of agitating the evaporating liquid.
[0005] In the above technical solution, the number of overflow ports is multiple, and the multiple overflow ports are arranged at intervals along the circumference of the separator body, and each overflow port is connected to the liquid outlet pipe.
[0006] In any of the above technical solutions, the evaporator further includes a reflux pipe, one end of which is connected to the liquid outlet pipe and the other end of which is connected to the cavity. In any of the above technical solutions, the number of reflux pipes is multiple, and the multiple reflux pipes are arranged at intervals along the circumference of the separator body.
[0007] In any of the above technical solutions, the overflow weir further comprises: A connecting ring, which is connected to the separator body; A liquid level limiting ring is provided on the connecting ring, and the liquid level limiting ring is spaced apart from the inner wall surface of the separator body; The diameter of the liquid level limiting ring extends along the height direction of the separator body.
[0008] In any of the above technical solutions, the flow disturbance device further includes: rod section; A flow-dispersing part is connected to the rod part and is located inside the liquid level limiting ring. The flow-dispersing part is rotatable relative to the liquid level limiting ring.
[0009] In any of the above technical solutions, the evaporator further includes a valve, and each of the reflux pipes is provided with the valve.
[0010] In any of the above technical solutions, the evaporator further includes: The shunt pipe is connected to the return pipe; A collection device, wherein the diversion pipe is connected to the collection device.
[0011] In any of the above technical solutions, the liquid outlet pipe is further provided with a rinsing interface.
[0012] In any of the above technical solutions, the turbulence-causing device is further described as an oil skimmer. Compared with the prior art, the beneficial effects of this application are as follows: The evaporator separator provided in this application includes: a separator body, the interior of which forms a cavity for containing evaporating liquid; an overflow port provided in the separator body; an overflow weir, which is disposed inside the separator body and communicates with the overflow port; a liquid outlet pipe, which is disposed around the overflow port on the outside of the separator body and communicates with the overflow port; and a flow turbulence device, which is disposed in the separator body and is capable of agitating the evaporating liquid.
[0013] The evaporator separator provided in this application can continuously discharge floating oil from the gas-water interface to the outside of the separator body during operation, avoiding oil accumulation that affects the evaporation effect of the evaporator separator. It does not require shutdown for oil drainage, reducing the number of shutdowns of the evaporator separator and increasing the continuous operation cycle of the evaporator separator. In addition, the evaporator separator has a simple structure and does not require additional oil drainage devices and structures, reducing the manufacturing and maintenance costs of the evaporator separator and also helping to reduce the footprint of the evaporator separator. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the specific embodiments of this application or the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0015] Figure 1This is a schematic diagram of the structure of the evaporator separator provided in the embodiments of this application; Figure 2 This is another structural schematic diagram of the evaporator separator provided in the embodiments of this application.
[0016] Figure label: 1-First scraper, 2-Liquid level limiting ring, 3-Outlet pipe, 4-Return pipe, 5-Connecting ring, 6-Second scraper, 7-Rod, 8-Separator body, 9-Overflow port. Detailed Implementation
[0017] The technical solutions of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of this application, but not all embodiments.
[0018] The components of the embodiments of this application described and shown in the accompanying drawings can typically be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of this application provided in the drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application.
[0019] Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0020] In the description of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0021] In the description of this application, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0022] The following reference Figure 1 and Figure 2 The evaporator separator described in the embodiments of this application is explained.
[0023] See Figure 1 and Figure 2 As shown, an embodiment of this application provides an evaporator separator, which includes: a separator body 8, an overflow weir, a liquid outlet pipe 3, and a flow turbulence device. The separator body 8 is specifically the body of a common evaporator separator in the prior art. The interior of the separator body 8 is hollow, forming a cavity. Evaporated liquid mixed with oil is filled into the separator body 8. An overflow weir is disposed within the separator body 8, and an overflow port 9 is provided on the side wall of the separator body 8. The overflow weir communicates with the overflow port 9, and the liquid level of the evaporated liquid at the overflow weir is higher than the height of the overflow port 9. The liquid outlet pipe 3 specifically... The separator is a ring-shaped pipe. The liquid outlet pipe 3 is arranged around the outside of the separator body 8 and is connected to the overflow port 9. This allows some of the evaporating liquid and the oil floating on the surface of the evaporating liquid to flow through the overflow weir to the overflow port 9 and into the liquid outlet pipe 3. This allows most of the oil floating on the surface of the evaporating liquid in the cavity to flow to the liquid outlet pipe 3, preventing the oil from accumulating at the surface of the evaporating liquid. The turbulence device is partially set inside the separator body 8. The turbulence device can agitate and scrape the evaporating liquid at the surface of the evaporating liquid, promote the overflow of oil, and improve the oil separation effect.
[0024] Specifically, the separator body 8 is cylindrical, and there are multiple overflow ports 9. Optionally, there are four overflow ports 9, which are equally spaced along the circumference of the separator body 8. Of course, the number of overflow ports 9 is not limited to four.
[0025] Furthermore, the liquid outlet pipe 3 is arranged around the four overflow ports 9, and a connecting pipe is provided at the position of the liquid outlet pipe 3 directly opposite the overflow ports 9, so that the overflow ports 9 are connected through the connecting pipe.
[0026] Preferably, the outlet pipe 3 is provided with a flushing port, which can be connected to an external pipeline for introducing pure water or purging gas to periodically flush the outlet pipe 3 and prevent the outlet pipe 3 from becoming blocked.
[0027] Furthermore, the overflow weir includes a connecting ring 5 and a liquid level limiting ring 2 disposed on the connecting ring 5. Preferably, the connecting ring 5 and the liquid level limiting ring 2 have an integral structure. Optionally, the connecting ring 5, the liquid level limiting ring 2, and the cavity are coaxially arranged. The outer ring edge of the connecting ring 5 is connected to the inner wall surface of the separator body 8, and the height of the connecting ring 5 is not higher than the height of the lower edge of the overflow port 9.
[0028] The liquid level limiting ring 2 is connected to the inner ring edge of the connecting ring 5 at its bottom edge, so that the liquid level limiting ring 2 and the connecting ring 5 are set perpendicularly. The upper edge of the liquid level limiting ring 2 is higher than the upper edge of the overflow port 9. The liquid level of the evaporating liquid in the cavity is located inside the liquid level limiting ring 2, and the liquid level of the evaporating liquid is not lower than the bottom edge of the liquid level limiting ring 2. Preferably, the liquid level of the evaporating liquid is level with the upper edge of the liquid level limiting ring 2.
[0029] Furthermore, this evaporator separator also includes a reflux pipe 4. There are multiple reflux pipes 4, which are distributed circumferentially along the outlet pipe 3. One end of each reflux pipe 4 is connected to and communicates with the outlet pipe 3, and the other end of each reflux pipe 4 is connected to the side wall of the separator body 8. The reflux pipe 4 communicates with the cavity. The connection position of the reflux pipe 4 and the separator body 8 is lower than the lower edge of the overflow port 9, so that the oil and part of the evaporator liquid flow into the outlet pipe 3 through the overflow weir and then flow back into the cavity through the reflux pipe 4 to participate in evaporation and separation again.
[0030] Optionally, each return pipe 4 is equipped with a valve, and the flow rate and velocity of the medium in the return pipe 4 can be adjusted by adjusting the opening of the valve.
[0031] Furthermore, this evaporator separator also includes a diversion pipe and a collection device (not shown in the figure). One end of the diversion pipe is connected to the return pipe 4, and the connection position between the diversion pipe and the return pipe 4 is close to the upper end port of the return pipe 4. By reducing the opening of the valve, the flow rate of the medium in the return pipe 4 is slowed down, so that the oil can float on the surface of the evaporating liquid in the return pipe 4. As the liquid level in the return pipe 4 rises, the oil and a small amount of evaporating liquid flow out through the diversion pipe, and most of the evaporating liquid flows into the cavity through the return pipe 4.
[0032] The collecting device is connected to the end of the diversion pipe furthest from the return pipe 4. The oil and a small amount of evaporated liquid overflowing from the diversion pipe flow into the collecting device for unified collection so that they can be processed later.
[0033] Furthermore, the turbulence device includes a rod 7 and a turbulence section. The rod 7 is coaxially arranged with the separator body 8, and the turbulence section is perpendicular to the rod 7. Preferably, the turbulence section includes a first scraper 1 and a second scraper 6 extending radially along the separator body 8. The turbulence device also includes a drive motor, which is connected to the end of the rod 7 away from the turbulence section. Both scrapers are located inside the liquid level limiting ring 2, and both scrapers are located near the upper end port of the liquid level limiting ring 2. When the drive motor is started, the drive motor drives the rod 7 to rotate the two scrapers, increasing the disturbance to the surface of the evaporating liquid inside the liquid level limiting ring 2, accelerating the overflow of oil, and preventing oil from accumulating on the surface of the evaporating liquid.
[0034] Alternatively, the turbulence device may specifically be a skimmer commonly found in the prior art, which in this embodiment operates at a slower speed.
[0035] In summary, the evaporator separator provided in this application can continuously discharge floating oil from the gas-water interface to the outside of the separator body 8 during operation, avoiding oil accumulation that affects the evaporation effect of the evaporator separator. It does not require shutdown for oil drainage, reducing the number of shutdowns of the evaporator separator and improving the continuous operation cycle of the evaporator. In addition, the evaporator separator has a simple structure, reducing the manufacturing and maintenance costs of the evaporator separator, and also helps to reduce the footprint of the evaporator separator.
[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.
Claims
1. An evaporator separator, characterized in that, include: The separator body has an internal cavity for containing the evaporating liquid; The separator body is provided with an overflow port; An overflow weir is provided inside the separator body and is connected to the overflow port; A liquid outlet pipe is provided around the overflow port on the outside of the separator body, and the liquid outlet pipe is connected to the overflow port; A flow-stirring device is provided on the separator body, and the flow-stirring device is capable of agitating the evaporating liquid.
2. The evaporator separator according to claim 1, characterized in that, The number of overflow ports is multiple, and the multiple overflow ports are arranged at intervals along the circumference of the separator body. Each overflow port is connected to the liquid outlet pipe.
3. The evaporator separator according to claim 1, characterized in that, The evaporator separator also includes a reflux pipe, one end of which is connected to the liquid outlet pipe and the other end of which is connected to the cavity.
4. The evaporator separator according to claim 3, characterized in that, The number of return pipes is multiple, and the multiple return pipes are arranged at intervals along the circumference of the separator body.
5. The evaporator separator according to claim 1, characterized in that, The overflow weir includes: A connecting ring, which is connected to the separator body; A liquid level limiting ring is disposed on the connecting ring, and the liquid level limiting ring is spaced apart from the inner wall surface of the separator body; The diameter of the liquid level limiting ring extends along the height direction of the separator body.
6. The evaporator separator according to claim 5, characterized in that, The turbulence-disrupting device includes: pole section; A flow-dispersing part is connected to the rod part and is located inside the liquid level limiting ring. The flow-dispersing part is rotatable relative to the liquid level limiting ring.
7. The evaporator separator according to claim 3, characterized in that, The evaporator separator also includes valves, and each of the reflux pipes is equipped with a valve.
8. The evaporator separator according to claim 3, characterized in that, The evaporator separator also includes: The shunt pipe is connected to the return pipe; A collection device, wherein the diversion pipe is connected to the collection device.
9. The evaporator separator according to claim 1, characterized in that, The liquid outlet pipe is equipped with a rinsing port.
10. The evaporator separator according to any one of claims 1 to 9, characterized in that, The turbulence-causing device is an oil skimmer.