A product correction mechanism
Patent Information
- Application Number
- CN202522381867.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-10
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-11-10
AI Technical Summary
[0005]为了克服现有技术的不足,本实用新型提供一种产品校正机构,解决了现有校正机构结构复杂、生产成本高的问题
[0015]本实用新型的有益效果是:本实用新型的产品校正机构,利用驱动电机驱动凸轮转动使得定位夹爪做夹紧、松开的反复开合运动实现产品的校正;采用凸轮结构驱动定位夹爪开合运动,结构简单又便于调节,且校正精度高,有效节约了生产成本。
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Figure CN224829782U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automated production technology, and in particular to a product calibration mechanism. Background Technology
[0002] In electronic product manufacturing, tape and reel packaging is the mainstream method for protecting, transporting, and automating the placement of chips (usually rectangular). A typical tape and reel machine consists of a placement device, a vibratory feeder, a feeding device, a dispensing device, a tape and reel packaging device, and a take-up device working in concert. The process is as follows: after being sorted by the vibratory feeder, the chips are transferred to the feeding device, which then places them on the dispensing device. Finally, the tape and reel packaging device completes the packaging, and the take-up device collects the chips.
[0003] However, chips are prone to angular misalignment and misalignment during the vibratory feeding and transfer process. Direct packaging would prevent accurate picking in subsequent mounting processes, severely impacting production efficiency. Current technologies typically introduce a correction mechanism after the feeding stage. These mechanisms often employ optical systems incorporating industrial cameras and image processing algorithms for visual positioning and correction. While this approach offers high accuracy, its complex system structure, involving sophisticated optical and computational components, results in high manufacturing costs, hindering widespread industrial adoption and promotion.
[0004] In view of this, the purpose of this utility model is to provide a new technical solution to solve the existing technical problems. Utility Model Content
[0005] In order to overcome the shortcomings of the existing technology, this utility model provides a product calibration mechanism, which solves the problems of complex structure and high production cost of the existing calibration mechanism.
[0006] The technical solution adopted by this utility model to solve its technical problem is: A product calibration mechanism includes a support frame, a drive assembly, and a positioning assembly. The positioning assembly includes a guide mounting seat, positioning jaws, and an elastic element. The guide mounting seat is fixedly disposed on one side of the support frame, and a plurality of positioning jaws are rotatably disposed on the guide mounting seat. The drive assembly includes a drive motor and a cam. The cam is disposed on the output shaft of the drive motor, and the drive motor is disposed on the side of the support frame opposite to the guide mounting seat. The guide mounting seat has a positioning through hole for accommodating the cam, and the elastic element is connected to the positioning jaws. The drive motor drives the cam to rotate, and the rotating cam abuts against and pushes the positioning gripper, so that the top of each positioning gripper moves radially inward synchronously; the cam separates from the positioning gripper, and the top of the positioning gripper moves radially outward under the action of the elastic element, so as to achieve product correction.
[0007] In the above structure, the positioning gripper includes a positioning block and a correction block. The correction block is disposed at the top of the positioning block. The positioning assembly also includes a bearing. The bearing is connected to the end of the positioning block away from the correction block. The cam has multiple protrusions formed on it corresponding to the multiple positioning grippers. The bearing can abut against the cam. During the rotation of the cam, the protrusions push the bearing to move radially outward.
[0008] In the above structure, four positioning grippers are provided, and four limiting openings corresponding to the positioning grippers are provided on the guide mounting base. The limiting openings are connected to the positioning through holes, and a rotating shaft passing through the limiting openings is connected to the guide mounting base. The positioning block is rotatably connected to the rotating shaft.
[0009] In the above structure, the positioning component further includes a limiting seat, which is detachably fixed to the top of the guide mounting seat. The limiting seat is used to gather the positioning claws. The limiting seat has a limiting groove that corresponds one-to-one with the positioning claws. The limiting groove is connected to the limiting opening. The positioning block moves within the limiting groove. The elastic element is disposed between the positioning block and the limiting groove.
[0010] In the above structure, a limiting bolt for adjusting the opening and closing degree of the positioning claw is connected to the positioning block, a positioning groove is provided at the bottom of the limiting groove, and the end of the limiting bolt abuts against the groove wall of the positioning groove.
[0011] In the above structure, the elastic element is a return spring, which is sleeved on the limiting bolt, and one end of the return spring is connected to the limiting seat and the other end is connected to the positioning block.
[0012] In the above structure, the support frame includes a support plate and a support base. The support base has an installation groove, the support plate is disposed on the installation groove, a fixing block is fixedly connected to the support plate, and an adjusting bolt is connected to the fixing block. The adjusting bolt is threaded to the support base to adjust the height of the support plate in the vertical direction.
[0013] The above structure also includes an XY-axis displacement stage, and the support frame is connected to the XY-axis displacement stage. The XY-axis displacement stage is used to drive the support frame to move in the horizontal plane.
[0014] In the above structure, a photoelectric switch is fixedly mounted on the support frame, and a sensing plate coaxially mounted on the drive motor is connected to the drive motor. The edge of the sensing plate extends into the sensing groove of the photoelectric switch.
[0015] The beneficial effects of this utility model are: the product calibration mechanism of this utility model uses a drive motor to drive the cam to rotate, so that the positioning gripper performs repeated opening and closing movements of clamping and releasing to achieve product calibration; the cam structure drives the opening and closing movements of the positioning gripper, which is simple in structure and easy to adjust, and has high calibration accuracy, effectively saving production costs. Attached Figure Description
[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic cross-sectional view of the present invention; Figure 3 This is a schematic diagram showing the disassembled structure of the positioning component of this utility model.
[0018] Figure label: 1. Support frame; 11. Support plate; 111. Fixing block; 12. Support base; 13. Adjusting bolt; 2. Positioning assembly; 21. Guide mounting base; 211. Positioning through hole; 212. Limiting opening; 213. Rotating shaft; 22. Positioning gripper; 221. Positioning block; 222. Correction block; 23. Limiting bolt; 24. Bearing; 25. Limiting seat; 251. Limiting groove; 252. Positioning groove; 3. Drive assembly; 31. Drive motor; 32. Cam; 321. Protrusion; 33. Photoelectric switch; 34. Sensing plate; 4. XY axis displacement stage; 5. Products. Detailed Implementation
[0019] The following is in conjunction with the appendix Figure 1-3 The present invention will be further described below.
[0020] The following will clearly and completely describe the concept, specific structure, and technical effects of this utility model in conjunction with embodiments and accompanying drawings, so as to fully understand the purpose, features, and effects of this utility model. Obviously, the described embodiments are only a part of the embodiments of this utility model, not all of them. Other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are all within the scope of protection of this utility model. Furthermore, all connections / linkages involved in the patent do not simply refer to direct contact between components, but rather to the ability to form a better connection structure by adding or reducing connecting accessories according to specific implementation conditions. The various technical features in this utility model can be combined interactively without contradicting each other.
[0021] Reference Figures 1 to 3 This utility model provides a product calibration mechanism that can be applied to a tape and reel machine for positioning and calibrating product 5. The product 5 calibration mechanism includes a support frame 1, a drive assembly 3, and a positioning assembly 2. The support frame 1 is the base of the entire mechanism and is used to install and support the various components. The positioning assembly 2 includes a guide mounting seat 21, positioning claws 22, and an elastic element. The guide mounting seat 21 is disposed on one side of the support frame 1. Multiple positioning claws 22 are rotatably disposed on the guide mounting seat 21 to clamp product 5. The elastic element is connected to the positioning claws 22 to drive the positioning claws 22 to reset. The drive assembly 3 includes a drive motor 31 and a cam 32. The drive motor 31 is disposed on the side of the support frame 1 facing away from the guide mounting seat 21. The cam 32 is disposed on the output shaft of the drive motor 31 to drive the cam 32 to rotate. The rotation of the cam 32 pushes the positioning claws 22 to open and close. The guide mounting base 21 has a positioning through hole 211 for accommodating the cam 32. The drive motor 31 drives the cam 32 to rotate within the positioning through hole 211. During the rotation of the cam 32, it abuts against and pushes the positioning jaws 22, causing the tips of the multiple positioning jaws 22 to move radially inward synchronously. The elastic element contracts elastically, and the positioning jaws 22 tighten, clamping the product 5. When the cam 32 separates from the positioning jaws 22, the elastic element releases its elasticity, and the tips of the positioning jaws 22 move radially outward under the action of the elastic element. At this time, the positioning jaws 22 open, releasing the product 5. The product 5 is corrected through the repeated tightening and loosening of the positioning jaws 22.
[0022] Reference Figure 2 and Figure 3 Furthermore, the positioning gripper 22 includes a positioning block 221 and a correction block 222. The correction block 222 is in direct contact with the product 5, clamping and correcting the product 5. The positioning block 221 serves as a support for the positioning gripper 22 and is rotatably connected to the guide mounting seat 21, enabling the positioning gripper 22 to open and close. The correction block 222 is located at the top of the positioning block 221, and the connection between the correction block 222 and the positioning block 221 can be secured using common fasteners, such as bolts.
[0023] The positioning assembly 2 also includes a bearing 24, which is connected to the end of the positioning block 221 away from the correction block 222. The cam 32 has multiple protrusions 321 corresponding to the multiple positioning jaws 22, and the bearing 24 can abut against these protrusions 321. During the rotation of the cam 32, the protrusions 321 abut against the bearing 24, pushing the bearing 24 to move radially outward. The positioning block 221 then deflects, causing the correction block 222 to move radially inward. As the cam 32 rotates, the bearing 24, in conjunction with the elastic element, drives the positioning jaws 22 to perform repeated clamping and opening / closing movements, thereby achieving the correction of product 5. Using the cam 32 to drive the opening and closing of the positioning jaws 22 results in a simple structure that is easy to adjust, offers high precision, and saves costs. By setting the bearing 24 to cooperate with the cam 32 to drive the positioning jaws 22, the driving of the positioning jaws 22 becomes smoother and more efficient, which is beneficial for the correction operation. In this embodiment, the bearing 24 is fixed to the positioning block 221 by bolts.
[0024] Furthermore, preferably, the number of positioning grippers 22 is the same as the number of sides of the product 5 to be corrected. In this embodiment, four positioning grippers 22 are provided. The guide mounting base 21 has four limiting openings 212 corresponding to the positioning grippers 22, and the limiting openings 212 are connected to the positioning through holes 211. Correspondingly, the cam 32 is provided with four protrusions 321. A rotating shaft 213 passing through the limiting openings 212 is connected to the guide mounting base 21. The positioning grippers 22 are rotatably mounted on the rotating shaft 213. Specifically, the positioning block 221 is rotatably connected to the rotating shaft 213. The positioning block 221 rotates around the rotating shaft 213 as the fulcrum, thereby realizing the rotation of the positioning grippers 22. The limiting openings 212 guide and limit the swing of the positioning grippers 22 to avoid the positioning grippers 22 from shaking during the swing process and affecting the correction operation of the product 5. In other embodiments, the number of positioning grippers 22 can also be set to three, five, etc., depending on the needs of the product 5, and is not limited here.
[0025] Reference Figure 2 and Figure 3 Furthermore, the positioning component 2 also includes a limiting seat 25, which is detachably fixed to the top of the guide mounting base 21. The limiting seat 25 is used to gather the positioning grippers 22. The limiting seat 25 has limiting grooves 251 that correspond one-to-one with the positioning grippers 22. The limiting grooves 251 are connected to the limiting openings 212. The positioning block 221 moves within the limiting grooves 251, and an elastic element is disposed between the positioning block 221 and the limiting grooves 251. By setting the limiting grooves 251, the movement of the positioning grippers 22 is further limited to ensure the accuracy of the positioning grippers 22's reset action. Moreover, the limiting seat 25 is located above the guide mounting base 21, that is, above the positioning grippers 22, which helps to ensure the stability of the positioning grippers 22's reset and reduces the possibility of shaking during the reset process.
[0026] Furthermore, a limiting bolt 23 is connected to the positioning block 221, which is used to adjust the opening and closing degree of the positioning gripper 22. A positioning groove 252 is provided at the bottom of the limiting groove 251. The limiting bolt 23 is connected and fixed to the positioning block 221 by a nut. The opening and closing degree of the positioning gripper 22 is controlled by controlling the length of the limiting bolt 23 extending between the positioning block 221 and the positioning groove 252.
[0027] An elastic element is used to drive the positioning gripper 22 to reset. Specifically, the elastic element is a reset spring (not shown in the figure). The reset spring is sleeved on the limiting bolt 23, and one end of the reset spring is connected to the limiting seat 25, and the other end is connected to the positioning block 221. In this embodiment, the end of the reset spring connected to the limiting seat 25 is located in the positioning groove 252. When the drive motor 31 drives the cam 32 to rotate, and the cam 32 abuts against and pushes the positioning gripper 22 to swing and clamp the product 5, the reset spring is elastically compressed; when the cam 32 separates from the positioning gripper 22, the reset spring is elastically released, driving the positioning gripper 22 to reset and releasing the product 5.
[0028] Reference Figure 2 Furthermore, the support frame 1 includes a support plate 11 and a support base 12. The support base 12 has an installation groove, the support plate 11 is disposed on the installation groove, and a fixing block 111 is fixedly connected to the support plate 11. An adjusting bolt 13 is connected to the fixing block 111. The adjusting bolt 13 is connected and fixed to the fixing block 111 by a nut. The end of the adjusting bolt 13 is threaded to the support base 12. The distance between the fixing block 111 and the support base 12 can be adjusted by rotating the adjusting bolt 13, thereby adjusting the height of the support plate 11 in the vertical direction, and thus realizing the position adjustment of the positioning gripper 22 in the vertical direction.
[0029] Reference Figure 1 and Figure 2 Furthermore, the bottom of the support frame 1 is also provided with an XY axis displacement stage 4, which is used to drive the support frame 1 to move horizontally, so as to fine adjust the position of the positioning gripper 22 in the horizontal direction.
[0030] Furthermore, a sensing plate 34 is provided on the drive motor 31. The sensing plate 34 is coaxially arranged with the output shaft of the drive motor 31, that is, one end of the output shaft is connected to the cam 32 and the other end is connected to the sensing plate 34. The rotation of the output shaft can drive the sensing plate 34 to rotate synchronously. A photoelectric switch 33 is fixedly provided on the support frame 1. The edge of the sensing plate 34 extends into the sensing groove of the photoelectric switch 33 to form a non-contact photoelectric induction connection. The operation of the drive motor 31 is controlled by the photoelectric switch 33, which effectively improves the response speed and accuracy of the product 5 correction mechanism.
[0031] The above is a detailed description of the preferred embodiments of the present utility model. However, the present utility model is not limited to the described embodiments. Those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit of the present utility model. All such equivalent modifications or substitutions are included within the scope defined by the claims of this application.
Claims
1. A product calibration mechanism, characterized in that: The device includes a support frame, a drive assembly, and a positioning assembly. The positioning assembly includes a guide mounting seat, positioning jaws, and an elastic element. The guide mounting seat is fixedly disposed on one side of the support frame, and a plurality of positioning jaws are rotatably disposed on the guide mounting seat. The drive assembly includes a drive motor and a cam. The cam is disposed on the output shaft of the drive motor, and the drive motor is disposed on the side of the support frame opposite to the guide mounting seat. The guide mounting seat has a positioning through hole for accommodating the cam, and the elastic element is connected to the positioning jaws. The drive motor drives the cam to rotate, and the rotating cam abuts against and pushes the positioning gripper, so that the top of each positioning gripper moves radially inward synchronously; the cam separates from the positioning gripper, and the top of the positioning gripper moves radially outward under the action of the elastic element, so as to achieve product correction.
2. The product calibration mechanism according to claim 1, characterized in that: The positioning gripper includes a positioning block and a correction block. The correction block is disposed at the top of the positioning block. The positioning assembly also includes a bearing. The bearing is connected to the end of the positioning block away from the correction block. The cam has multiple protrusions formed on it corresponding to the multiple positioning grippers. The bearing can abut against the cam. During the rotation of the cam, the protrusions push the bearing to move radially outward.
3. The product calibration mechanism according to claim 2, characterized in that: The positioning gripper is provided with four claws, and the guide mounting base has four limiting openings that correspond one-to-one with the positioning gripper. The limiting openings are connected to the positioning through holes, and the guide mounting base is connected to a rotating shaft that passes through the limiting openings. The positioning block is rotatably connected to the rotating shaft.
4. The product calibration mechanism according to claim 3, characterized in that: The positioning component also includes a limiting seat, which is detachably fixed to the top of the guide mounting seat. The limiting seat is used to gather the positioning claws. The limiting seat has a limiting groove that corresponds to each positioning claw. The limiting groove is connected to the limiting opening. The positioning block moves within the limiting groove. The elastic element is disposed between the positioning block and the limiting groove.
5. A product calibration mechanism according to claim 4, characterized in that: The positioning block is connected to a limiting bolt for adjusting the opening and closing degree of the positioning gripper. The bottom of the limiting groove is provided with a positioning groove, and the end of the limiting bolt abuts against the groove wall of the positioning groove.
6. A product calibration mechanism according to claim 5, characterized in that: The elastic element is a return spring, which is sleeved on the limiting bolt, with one end of the return spring connected to the limiting seat and the other end connected to the positioning block.
7. A product calibration mechanism according to claim 1, characterized in that: The support frame includes a support plate and a support base. The support base has an installation groove, and the support plate is disposed on the installation groove. A fixing block is fixedly connected to the support plate, and an adjusting bolt is connected to the fixing block. The adjusting bolt is threaded to the support base to adjust the height of the support plate in the vertical direction.
8. A product calibration mechanism according to claim 1, characterized in that: It also includes an XY-axis displacement stage, the support frame is connected to the XY-axis displacement stage, and the XY-axis displacement stage is used to drive the support frame to move in the horizontal plane.
9. A product calibration mechanism according to claim 1, characterized in that: A photoelectric switch is fixedly mounted on the support frame, and a sensing plate coaxially mounted on the drive motor is connected to the drive motor. The edge of the sensing plate extends into the sensing groove of the photoelectric switch.