A homogenizing tank for mud solidification

Abstract

The utility model relates to the field of slurry solidification, especially mud solidification with homogenizing pool, including support frame, the first pool body is fixed on the support frame, the upper end of first pool body is detachably connected with the second pool body, the lower end of first pool body is fixed with a plurality of funnel -shaped discharge part, a plurality of funnel -shaped discharge part is in succession distribution, the bottom end of funnel -shaped discharge part is linked with the discharge pipe, the discharge pipe is connected with the plunger pump, the outer surface of first pool body and second pool body all are fixed with a plurality of horizontal square tube and vertical square tube, through with homogenizing pool is set to detachable upper and lower two layers, form split structure, let the total height of homogenizing pool increase greatly, directly promote the effective volume of homogenizing pool, also greatly facilitate transportation and handling, through setting funnel -shaped discharge part, not only reduce the sedimentation and hardening phenomenon, but also reduce the manual dredging frequency, in addition also greatly facilitate the discharge, through the setting of horizontal square tube and vertical square tube, greatly promote the strength of homogenizing pool.

Description

Technical Field

[0001] This utility model relates to the field of mud solidification, and in particular to a homogenization tank for mud solidification. Background Technology

[0002] The solidification process of mud involves homogenization, which involves adding conditioning agents to change the physical and chemical properties of the mud. This process needs to be carried out in a homogenization tank. Patent application number CN202322398569.5 discloses a homogenization tank, but this tank has the following drawbacks: 1) The homogenization tank is a single unit. Due to height restrictions during transportation and inconvenient handling, the total height of the tank is greatly limited, resulting in a significant reduction in its effective volume and thus low homogenization efficiency; 2) After homogenization, the tank needs to discharge material, but incomplete discharge is possible; 3) The overall strength of the homogenization tank is not high. Utility Model Content

[0003] (a) Technical problems to be solved To address the shortcomings of existing technologies, this utility model aims to provide a homogenization tank for slurry solidification, solving the problems existing in the prior art. By setting the homogenization tank as a detachable upper and lower layer, forming a split structure, the total height of the homogenization tank is significantly increased, directly improving the effective volume of the homogenization tank, thereby improving the homogenization efficiency, and also greatly facilitating transportation and handling. By setting a funnel-shaped discharge section, the slurry in the homogenization tank is driven by its own weight to flow and converge in the funnel-shaped discharge section, which not only reduces sedimentation and caking, but also reduces the frequency of manual dredging, and also mixes the slurry and conditioning agent, and greatly facilitates discharge. The setting of horizontal and vertical square tubes greatly improves the strength of the homogenization tank, thereby increasing the service life of the homogenization tank.

[0004] (II) Technical Solution To achieve the above objectives, the present invention provides the following technical solution: a homogenization tank for slurry solidification, comprising a support frame, a first tank body fixed on the support frame, a second tank body detachably connected to the upper end of the first tank body, a plurality of funnel-shaped feeding sections fixed to the lower end of the first tank body, the plurality of funnel-shaped feeding sections being continuously distributed, the bottom end of the funnel-shaped feeding sections being connected to a discharge pipe, a plunger pump being connected to the discharge pipe, and a plurality of horizontal square tubes and vertical square tubes being fixed on the outer surfaces of both the first tank body and the second tank body.

[0005] Preferably, a first fixing frame protruding outward is fixed at the top edge of the first pool body, and the top surface of the first fixing frame is flush with the top surface of the first pool body. A second fixing frame protruding outward is fixed at the bottom edge of the second pool body, and the bottom surface of the second fixing frame is flush with the bottom surface of the second pool body. The first fixing frame has several first through holes, and the second fixing frame has second through holes that are aligned vertically with the first through holes and are the same size. Bolts pass through the first and second through holes, and nuts are tightened on the bolts.

[0006] Preferably, the support frame includes a base frame, on which several support rods are fixed, and triangular support plates are fixed at the intersection of the support rods and the base frame.

[0007] Preferably, a number of fixing rods are fixed between the front and rear inner walls of the top of the second pool body, and a stirring mechanism is provided in the vertical direction of each funnel-shaped feeding part. The stirring mechanism is fixed on the fixing plate, and the fixing plate is detachably connected to the fixing rod.

[0008] Preferably, the stirring mechanism includes a motor fixed on a fixed plate, a rotating rod fixed on the output shaft of the motor, the bottom end of the rotating rod being close to the bottom end of the funnel-shaped feeding part, and a spiral stirring blade fixed on the rotating rod.

[0009] Preferably, several transverse stirring rods are fixed alternately on the rotating rod.

[0010] Preferably, a stirring blade is fixed to the end of the horizontal stirring rod, and several connecting rods connect the stirring blade and the stirring rod.

[0011] (III) Beneficial Effects 1. This utility model significantly increases the total height of the homogenization tank by setting it into a detachable upper and lower layer, forming a split structure. This directly increases the effective volume of the homogenization tank, thereby improving the homogenization efficiency and greatly facilitating transportation and handling. By setting a funnel-shaped discharge section, the slurry in the homogenization tank is driven by its own weight to flow and converge towards the funnel-shaped discharge section, which not only reduces sedimentation and caking but also reduces the frequency of manual dredging. It also mixes the slurry and regulators and greatly facilitates discharge, making the discharge more thorough. The setting of horizontal and vertical square tubes greatly improves the strength of the homogenization tank, thereby increasing its service life.

[0012] 2. The present invention, by setting outwardly protruding first and second fixing frames, greatly facilitates the placement of the second pool body on top of the first pool body, thereby facilitating installation; wherein the first and second pool bodies are fixed and disassembled by a number of bolts and nuts, which not only provides good fixing effect, but also facilitates installation and disassembly.

[0013] 3. This utility model further enhances the mixing effect of mud and conditioner by setting up a stirring mechanism, making the mixing effect more comprehensive and uniform, thereby improving the homogenization effect; wherein a stirring mechanism is set in the vertical direction of each funnel-shaped feeding part, which further improves the mixing effect and efficiency; wherein the stirring mechanism is fixed on a fixed plate, and the fixed plate is set to be detachably connected to the fixed rod, which facilitates the disassembly, cleaning, transportation and handling of the stirring mechanism.

[0014] 4. The present invention sets the stirring mechanism to consist of a spiral stirring blade, a horizontal stirring rod, stirring blades and connecting rods, etc., so that the mud in the homogenization tank is fully and uniformly mixed in both vertical and horizontal directions during the stirring process, thereby greatly improving the homogenization effect. Attached Figure Description

[0015] Figure 1 This is the front view of the present invention.

[0016] Figure 2 This is a side view of the present invention.

[0017] Figure 3 This is a schematic diagram of the support frame of this utility model.

[0018] Figure 4 A cross-sectional view of the present invention after adding the fixing rod, stirring mechanism and fixing plate.

[0019] Figure 5 This is a schematic diagram of the stirring mechanism of this utility model.

[0020] Figure 6 This utility model Figure 5 A diagram including the horizontal stirring rod, stirring blades, and connecting rod.

[0021] In the diagram: 1-Support frame, 2-First pool, 3-Second pool, 4-Funnel-shaped discharge section, 5-Discharge pipe, 6-Plunger pump, 7-Horizontal square tube, 8-Vertical square tube, 9-First fixed frame, 10-Second fixed frame, 11-Bolt, 12-Nut, 13-Base frame, 14-Support rod, 15-Triangular support plate, 16-Fixing rod, 17-Stirring mechanism, 18-Fixing plate, 19-Motor, 20-Rotating rod, 21-Helical stirring blade, 22-Horizontal stirring rod, 23-Stirring blade, 24-Connecting rod. Detailed Implementation

[0022] The following will refer to the appendix in the embodiments of this utility model. Figure 1-6The technical solutions in the embodiments of this utility model are clearly and completely described. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this utility model.

[0023] This utility model provides a technical solution: a homogenization tank for slurry solidification, including a support frame 1, a first tank body 2 fixed on the support frame 1, a second tank body 3 detachably connected to the upper end of the first tank body 2, and several funnel-shaped feeding sections 4 fixed to the lower end of the first tank body 2, the funnel-shaped feeding sections 4 being continuously distributed, the bottom end of the funnel-shaped feeding sections 4 being connected to a discharge pipe 5, and a plunger pump 6 connected to the discharge pipe 5. Several horizontal square tubes 7 and vertical square tubes 8 are fixed on the outer surfaces of both the first tank body 2 and the second tank body 3. During operation, the first tank body 2 and the second tank body 3 are in a disassembled state during transportation or handling, that is, they are in a separated state, which greatly facilitates transportation and handling. When the homogenization tank is delivered to the designated location, the second tank body 3 is placed on top of the first tank body 2 and the two are fixed together, so that the first tank body 2 and the second tank body 3 are in a combined state, which greatly increases the total height of the homogenization tank, directly increasing the effective volume of the homogenization tank, thereby improving the homogenization efficiency. The slurry requiring solidification enters through the upper opening of the second tank 3. Simultaneously, a regulator is added to the homogenization tank. Due to the funnel-shaped discharge section 4, the slurry in the homogenization tank flows towards the funnel-shaped discharge section 4 by its own weight, reducing sedimentation and caking, and decreasing the frequency of manual dredging. It also effectively mixes the slurry and regulator. After homogenization, the slurry is pumped to the next stage requiring solidification by the plunger pump 6. The funnel-shaped discharge section 4 greatly facilitates discharge, ensuring complete removal of all slurry from the homogenization tank without any dead zones. A valve is installed on the discharge pipe 5; the valve is closed during homogenization and opened when discharge is needed. The horizontal square pipe 7 and vertical square pipe 8 significantly improve the strength of the homogenization tank, thereby increasing its service life.

[0024] A first fixing frame 9 protruding outwards is fixed to the top edge of the first pool body 2, and the top surface of the first fixing frame 9 is flush with the top surface of the first pool body 2. A second fixing frame 10 protruding outwards is fixed to the bottom edge of the second pool body 3, and the bottom surface of the second fixing frame 10 is flush with the bottom surface of the second pool body 3. Several first through holes are provided on the first fixing frame 9, and second through holes of the same size and aligned vertically with the first through holes are provided on the second fixing frame 10. Bolts 11 pass through the first and second through holes, and nuts 12 are locked onto the bolts 11. This is the specific method of detachable connection between the first pool body 2 and the second pool body 3. The first fixing frame 9 and the second fixing frame 10 are the same size and can overlap vertically. The outward protrusion of the first fixing frame 9 and the second fixing frame 10 greatly facilitates the placement of the second pool body 3 on top of the first pool body 2, thus facilitating installation. The use of several bolts 11 and nuts 12 to fix and disassemble the first pool body 2 and the second pool body 3 not only provides a good fixing effect but also facilitates installation and disassembly.

[0025] The support frame 1 includes a base frame 13, on which several support rods 14 are fixed. Triangular support plates 15 are fixed at the intersections of the support rods 14 and the base frame 13. The installation of triangular support plates 15 greatly improves the stability of the triangular support plates 15, thereby improving the overall stability of the homogenization tank.

[0026] Several fixing rods 16 are fixed between the front and rear inner walls of the top of the second pool body 3. A stirring mechanism 17 is provided in the vertical direction of each funnel-shaped feeding section 4, fixed to a fixing plate 18, which is detachably connected to the fixing rods 16. The stirring mechanism 17 further enhances the mixing effect of the mud and conditioner, making the mixing more comprehensive and uniform, thereby improving the homogenization effect. The fact that a stirring mechanism 17 is provided in the vertical direction of each funnel-shaped feeding section 4 further improves the mixing effect and efficiency. The stirring mechanism 17 is fixed to the fixing plate 18, which is detachably connected to the fixing rods 16, facilitating the disassembly, cleaning, transportation, and handling of the stirring mechanism 17. The fixing plate 18 and the fixing rods 16 can also be detached using screws and nuts.

[0027] The mixing mechanism 17 includes a motor 19 fixed on a fixed plate 18. A rotating rod 20 is fixed on the output shaft of the motor 19. The bottom end of the rotating rod 20 is close to the bottom end of the funnel-shaped feeding section 4. A spiral mixing blade 21 is fixed on the rotating rod 20. Due to the design of the funnel-shaped feeding section 4, the slurry easily settles inside it. Therefore, the spiral mixing blade 21 causes the slurry to move upwards during mixing, thereby enhancing the mixing effect. The bottom end of the rotating rod 20 is positioned close to the bottom end of the funnel-shaped feeding section 4, further enhancing the mixing effect on the slurry inside the funnel-shaped feeding section 4.

[0028] Several transverse stirring rods 22 are fixedly and alternately on the rotating rod 20. The arrangement of the transverse stirring rods 22 greatly enhances the stirring effect of the mud in the transverse direction. Combined with the stirring of the mud in the longitudinal direction by the spiral stirring blades 21, the overall stirring of the stirring mechanism 17 is greatly improved.

[0029] A stirring blade 23 is fixed to the end of the horizontal stirring rod 22, and several connecting rods 24 connect the stirring blade 23 to the stirring rod 22. The stirring blade 23 significantly enhances the stirring force and amplitude of the mud in the horizontal direction, resulting in more thorough and uniform mixing and greatly improving the mixing effect. The connecting rods 24, on the one hand, strengthen the fixation of the stirring blade 23, and on the other hand, also improve the mixing effect to a certain extent.

[0030] Working principle: During operation, the first tank 2 and the second tank 3 are disassembled during transportation or handling, which greatly facilitates transport and handling. Once the homogenization tank is delivered to the designated location, the second tank 3 is placed on top of the first tank 2 and the two are fixed together, bringing the first tank 2 and the second tank 3 into a combined state. This significantly increases the total height of the homogenization tank, directly improving its effective volume and thus enhancing homogenization efficiency. The slurry requiring solidification enters through the upper opening of the second tank 3. Simultaneously, a regulator is added to the homogenization tank. Due to the funnel-shaped discharge section 4, the slurry in the homogenization tank flows towards the funnel-shaped discharge section 4 by its own weight, reducing sedimentation and caking, and decreasing the frequency of manual dredging. It also effectively mixes the slurry and regulator. After homogenization, the slurry is pumped to the next stage requiring solidification by the plunger pump 6. The funnel-shaped discharge section 4 greatly facilitates discharge, ensuring complete removal of all slurry from the homogenization tank without any dead zones. A valve is installed on the discharge pipe 5; the valve is closed during homogenization and opened when discharge is needed. The horizontal square pipe 7 and vertical square pipe 8 significantly improve the strength of the homogenization tank, thereby increasing its service life.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A homogenization tank for slurry solidification, characterized in that, Includes a support frame (1), on which a first pool body (2) is fixed. The upper end of the first pool body (2) is detachably connected to a second pool body (3). The lower end of the first pool body (2) is fixed with a plurality of funnel-shaped feeding parts (4). The plurality of funnel-shaped feeding parts (4) are continuously distributed. The bottom end of the funnel-shaped feeding parts (4) is connected to a discharge pipe (5). A plunger pump (6) is connected to the discharge pipe (5). A plurality of horizontal square tubes (7) and vertical square tubes (8) are fixed on the outer surfaces of the first pool body (2) and the second pool body (3).

2. The homogenization tank for slurry solidification according to claim 1, characterized in that, A first fixing frame (9) protruding outward is fixed at the top edge of the first pool body (2). The top surface of the first fixing frame (9) is flush with the top surface of the first pool body (2). A second fixing frame (10) protruding outward is fixed at the bottom edge of the second pool body (3). The bottom surface of the second fixing frame (10) is flush with the bottom surface of the second pool body (3). A plurality of first through holes are provided on the first fixing frame (9). A second through hole of the same size and aligned with the first through holes is provided on the second fixing frame (10). Bolts (11) pass through the first through holes and the second through holes. Nuts (12) are locked on the bolts (11).

3. The homogenization tank for slurry solidification according to claim 1, characterized in that, The support frame (1) includes a base frame (13), on which a plurality of support rods (14) are fixed, and at the intersection of the support rods (14) and the base frame (13) a triangular support plate (15) is fixed.

4. The homogenization tank for slurry solidification according to claim 1, characterized in that, Several fixing rods (16) are fixed between the front and rear inner walls of the top of the second pool body (3). Each of the funnel-shaped feeding parts (4) is provided with a stirring mechanism (17) in the vertical direction. The stirring mechanism (17) is fixed on the fixing plate (18), and the fixing plate (18) is detachably connected to the fixing rod (16).

5. A homogenization tank for slurry solidification according to claim 4, characterized in that, The stirring mechanism (17) includes a motor (19) fixed on the fixed plate (18), a rotating rod (20) fixed on the output shaft of the motor (19), the bottom end of the rotating rod (20) being close to the bottom end of the funnel-shaped feeding part (4), and a spiral stirring blade (21) fixed on the rotating rod (20).

6. A homogenization tank for slurry solidification according to claim 5, characterized in that, Several transverse stirring rods (22) are fixed alternately on the rotating rod (20).

7. A homogenization tank for slurry solidification according to claim 6, characterized in that, The end of the horizontal stirring rod (22) is fixed with a stirring blade (23), and a plurality of connecting rods (24) are connected between the stirring blade (23) and the stirring rod (22).

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