An uninterrupted water injection device for wrapping and fermenting
Patent Information
- Application Number
- CN202522256462.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-24
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-10-24
AI Technical Summary
[0003]有鉴于此,本实用新型旨在提出一种用于裹包发酵的不间断注水装置,以解决现有的注水方式是在将草料填入搅拌机之前,通过喷水件对被输送带输送的草料不间断喷洒水,草料在输送中移动,注入的水不利于与堆积的草料均匀接触的问题
(1)本实用新型将液体计量计的顶端开口外接水源,液体计量计对通过的水量进行及时统计,经过液体计量计和转动连通件的水会通过分流管引流至喷水件,水通过喷水件喷洒至草料的搅拌池内,在喷水的过程中,通过旋转驱动组件驱动分流管转动,分流管带动喷水件在搅拌池的上方移动,对被搅拌的草料进行均匀注水,并在注水的过程中可以对水流进行统计,达到需要的水量后,停止注水一方面有利于控制水量,另一方面有利于草料与注入的注水均匀接触。
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Figure CN224832652U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of wrapping fermentation, and in particular relates to a continuous water injection device for wrapping fermentation. Background Technology
[0002] In the production process of wrapped silage, when the moisture content of the silage raw material is too low, it will lead to difficulties in compaction and limited reproduction of lactic acid bacteria, thus affecting the quality of silage. Therefore, it is necessary to adjust the moisture content to a suitable range by injecting water to ensure the normal progress of anaerobic fermentation. The existing water injection method is to spray water continuously on the forage conveyed by the conveyor belt before filling the forage into the mixer. As the forage moves during the conveying process, the injected water is not conducive to uniform contact with the piled forage. Summary of the Invention
[0003] In view of this, the present invention aims to propose a continuous water injection device for wrapping fermentation, in order to solve the problem that the existing water injection method involves continuously spraying water onto the straw conveyed by the conveyor belt before the straw is filled into the mixer, and the water injected does not make it easy for the straw to move during the conveying process and to make it difficult for the straw to come into uniform contact with the piled straw.
[0004] To achieve the above objectives, the technical solution of this utility model is implemented as follows: A continuous water injection device for wrapping fermentation includes a mounting base, on which a diversion pipe is rotatably connected. The bottom end of the diversion pipe is fixedly connected to two water spraying components, and the top end of the diversion pipe is connected to a liquid meter through a rotating connector. A rotary drive assembly is provided on the top of the mounting base for driving the diversion pipe to rotate.
[0005] Furthermore, each end of the mounting base is slidably fitted with an extension seat, and each end of the two extension seats is fixedly connected with a support leg.
[0006] Furthermore, the top of the extension seat is provided with a clearance groove, and both ends of the top of the mounting seat are fixedly connected with positioning screws. The two positioning screws are respectively located in the two clearance grooves, and fastening nuts are threaded onto the surfaces of the two positioning screws.
[0007] Furthermore, the support leg includes a connecting seat, the top of which has a telescopic cavity, and a support plate is slidably connected inside the telescopic cavity. The top end of the support plate extends out of the telescopic cavity and is fixedly connected to the end of the extension seat.
[0008] Furthermore, the surface of the connector is provided with multiple insertion interfaces, and the surface of the support plate is provided with threaded holes. A positioning screw is inserted into one of the insertion interfaces, and the positioning screw is threadedly connected to the threaded hole.
[0009] Furthermore, the diversion pipe includes a first vertical pipe, the bottom of which is fixedly connected to a first horizontal pipe, both ends of which are fixedly connected to two water spray components, the top end of which is connected to a rotating connecting component, and the first vertical pipe is rotatably connected to the mounting base via a bearing.
[0010] Furthermore, the rotary drive assembly includes a follower gear and a motor. The follower gear is fixedly sleeved on the surface of the first vertical tube, and the motor is fixedly mounted on the top of the mounting base. The output end of the motor is fixedly connected to a drive gear, and the drive gear meshes with the follower gear.
[0011] Furthermore, the rotating connecting component includes a lower connecting pipe, which is fixedly connected to the top end of the first vertical pipe. A connecting ring is fixedly connected to the top end of the lower connecting pipe. An annular sleeve is fitted on the surface of the connecting ring. An upper connecting pipe is fixedly connected to the top end of the annular sleeve. The top end of the upper connecting pipe is fixedly connected to the bottom opening of the liquid meter.
[0012] Compared with the prior art, the uninterrupted water injection device for wrapping fermentation described in this utility model has the following beneficial effects: (1) The liquid meter has an external water source at the top opening. The liquid meter counts the amount of water passing through in a timely manner. The water passing through the liquid meter and the rotating connector will be diverted to the water spraying component through the diversion pipe. The water is sprayed into the mixing tank of the hay through the water spraying component. During the water spraying process, the diversion pipe is driven to rotate by the rotating drive component. The diversion pipe drives the water spraying component to move above the mixing tank, so as to evenly inject water into the hay being mixed. During the water injection process, the water flow can be counted. After the required amount of water is reached, the water injection is stopped. On the one hand, it is beneficial to control the amount of water. On the other hand, it is beneficial to make the hay and the injected water evenly contact each other.
[0013] (2) During the installation process, the extension seat can be moved at both ends of the mounting seat to meet the requirements of the opening size of the mixing tank, so that the two ends of the mounting seat are extended to facilitate connection with the edge of the mixing tank of different sizes.
[0014] (3) When the distance between the water spraying component and the grass is too large, the positioning screw is turned to move the positioning screw out of the threaded hole. Then, the position of the support plate in the telescopic cavity is adjusted, and the positioning screw is inserted into the insertion interface at the corresponding height of the threaded hole and threadedly connected with the threaded hole to realize the adjustment of the height of the support leg, thereby indirectly realizing the adjustment of the distance between the water spraying component and the grass. Attached Figure Description
[0015] The accompanying drawings, which form part of this utility model, are used to provide a further understanding of the utility model. The illustrative embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute an undue limitation of the utility model. In the drawings: Figure 1 This is a schematic diagram of the first overall structure of a continuous water injection device for wrapping fermentation according to an embodiment of the present utility model; Figure 2 This is a cross-sectional view of the mounting base, extension base, and support leg of a continuous water injection device for wrapping fermentation according to an embodiment of the present invention: Figure 3 This is a schematic diagram of the diversion pipe and spray component of an uninterrupted water injection device for wrapping fermentation according to an embodiment of the present utility model; Figure 4 This is a cross-sectional view of the rotating connecting part of a continuous water injection device for wrapping fermentation, as described in an embodiment of this utility model.
[0016] Explanation of reference numerals in the attached figures: 1-Mounting base; 2-Diverter pipe; 201-First vertical pipe; 202-First horizontal pipe; 3-Water spray component; 301-Spray hole; 4-Follower gear; 5-Motor; 6-Drive gear; 7-Liquid meter; 8-Lower connecting pipe; 9-Connecting ring; 10-Annular sleeve; 11-Upper connecting pipe; 12-Extension base; 13-Allowing groove; 14-Positioning screw; 15-Fastening nut; 16-Connecting base; 17-Telescopic cavity; 18-Support plate; 19-Insertion interface; 20-Threaded hole; 21-Positioning screw. Detailed Implementation
[0017] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0018] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0020] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0021] like Figures 1 to 4 As shown, in one embodiment, a continuous water injection device for wrapping fermentation includes a mounting base 1, a diversion pipe 2 rotatably connected to the mounting base 1, two water spraying elements 3 fixedly connected to the bottom end of the diversion pipe 2, and a liquid meter 7 connected to the top end of the diversion pipe 2 through a rotating connecting element. A rotation drive assembly is provided on the top of the mounting base 1, which is used to drive the diversion pipe 2 to rotate. Mounting base 1 is installed on the top of the mixing tank for mixing hay in the external equipment. The top opening of liquid meter 7 is connected to a water source. Liquid meter 7 counts the amount of water passing through in a timely manner. The water passing through liquid meter 7 and rotating connector will be guided to water spraying component 3 through diversion pipe 2. The water is sprayed into the mixing tank of hay through water spraying component 3. During the water spraying process, the diversion pipe 2 is driven to rotate by the rotation drive component. The diversion pipe 2 drives the water spraying component 3 to move above the mixing tank, so as to evenly inject water into the hay being mixed. During the water injection process, the water flow can be counted. After the required amount of water is reached, the water injection is stopped. This is beneficial for controlling the amount of water and ensuring that the hay is in uniform contact with the injected water.
[0022] The diversion pipe 2 includes a first vertical pipe 201, the bottom of which is fixedly connected to a first horizontal pipe 202. Both ends of the first horizontal pipe 202 are fixedly connected to two water spray elements 3, respectively. The top of the first vertical pipe 201 is connected to a rotating connector. The first vertical pipe 201 is rotatably connected to the mounting base 1 via a bearing. The first vertical pipe 201 of the diversion pipe 2 guides water passing through the liquid meter 7 and the rotating connector into the first horizontal pipe 202. The first horizontal pipe 202 then diverts the water into the two water spray elements 3, thus injecting water into the forage in the mixing tank.
[0023] Specifically, the water spray component 3 is a pipe, and multiple spray holes 301 are opened at the bottom end of the water spray component 3.
[0024] The rotary drive assembly includes a follower gear 4 and a motor 5. The follower gear 4 is fixedly sleeved on the surface of the first vertical pipe 201, and the motor 5 is fixedly mounted on the top of the mounting base 1. The output end of the motor 5 is fixedly connected to a drive gear 6, which meshes with the follower gear 4. During water injection, the motor 5 is started, and the motor 5 drives the drive gear 6 to rotate. The drive gear 6 drives the first vertical pipe 201 to rotate through the follower gear 4. The first vertical pipe 201 drives the first horizontal pipe 202 to rotate, and the first horizontal pipe 202 drives the two water sprayers 3 to move, thus spraying water evenly.
[0025] The rotating connecting component includes a lower connecting pipe 8, which is fixedly connected to the top end of the first vertical pipe 201. A connecting ring 9 is fixedly connected to the top end of the lower connecting pipe 8, and an annular sleeve 10 is fitted on the surface of the connecting ring 9. An upper connecting pipe 11 is fixedly connected to the top of the annular sleeve 10, and the top end of the upper connecting pipe 11 is fixedly connected to the bottom opening of the liquid meter 7. During the rotation of the first vertical pipe 201, the connecting ring 9 will rotate within the annular sleeve 10, allowing the lower connecting pipe 8 and the upper connecting pipe 11 to have relative rotational freedom, thus avoiding interference.
[0026] like Figure 1 and 2 As shown, in one embodiment, extension seats 12 are slidably sleeved at both ends of the mounting base 1, and support legs are fixedly connected to the ends of both extension seats 12. A clearance groove 13 is provided on the top of the extension seat 12, and positioning screws 14 are fixedly connected to both ends of the top of the mounting base 1. The two positioning screws 14 are respectively located within the two clearance grooves 13, and fastening nuts 15 are threaded onto the surfaces of the two positioning screws 14. During installation, the extension seats 12 can be moved at both ends of the mounting base 1 to meet the requirements of the mixing tank opening size, thus extending both ends of the mounting base 1 to facilitate connection with the edges of mixing tanks of different sizes. The water spray component 3 is adjusted to be above the mixing tank opening. During adjustment, the positioning screws 14 remain within the clearance grooves 13. After adjustment, the fastening nuts 15 are tightened to ensure they are flush with the extension seats 12.
[0027] The support leg includes a connecting seat 16, with a telescopic cavity 17 at its top. A support plate 18 is slidably connected within the telescopic cavity 17, and the top end of the support plate 18 extends out of the telescopic cavity 17 and is fixedly connected to the end of the extension seat 12. Multiple insertion ports 19 are provided on the surface of the connecting seat 16, and threaded holes 20 are provided on the surface of the support plate 18. A positioning screw 21 is inserted into one of the insertion ports 19, and the positioning screw 21 is threadedly engaged with the threaded hole 20. When the distance between the water spray component 3 and the forage is too large, the positioning screw 21 is turned to move out of the threaded hole 20. Then, the position of the support plate 18 within the telescopic cavity 17 is adjusted, and the positioning screw 21 is inserted into the insertion port 19 at the corresponding height of the threaded hole 20, threadedly engaging with the threaded hole 20. This adjusts the height of the support leg, indirectly adjusting the distance between the water spray component 3 and the forage.
[0028] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A continuous water injection device for wrapping fermentation, comprising a mounting base (1), characterized in that: A diversion pipe (2) is rotatably connected to the mounting base (1). Two water spraying components (3) are fixedly connected to the bottom end of the diversion pipe (2). A liquid meter (7) is connected to the top end of the diversion pipe (2) through a rotating connecting component. A rotary drive assembly is provided on the top of the mounting base (1). The rotary drive assembly is used to drive the diversion pipe (2) to rotate.
2. The uninterrupted water injection device for wrapping fermentation according to claim 1, characterized in that: Both ends of the mounting base (1) are slidably sleeved with extension seats (12), and the ends of the two extension seats (12) are fixedly connected with support legs.
3. The uninterrupted water injection device for wrapping fermentation according to claim 2, characterized in that: The extension seat (12) has a clearance groove (13) on its top. Both ends of the top of the mounting seat (1) are fixedly connected with positioning screws (14). The two positioning screws (14) are located in the two clearance grooves (13) respectively. The surfaces of the two positioning screws (14) are threaded with fastening nuts (15).
4. The uninterrupted water injection device for wrapping fermentation according to claim 2, characterized in that: The support leg includes a connecting seat (16), the top of which has a telescopic cavity (17), and a support plate (18) is slidably connected inside the telescopic cavity (17). The top end of the support plate (18) extends out of the telescopic cavity (17) and is fixedly connected to the end of the extension seat (12).
5. The uninterrupted water injection device for wrapping fermentation according to claim 4, characterized in that: The surface of the connector (16) is provided with multiple insertion ports (19), and the surface of the support plate (18) is provided with threaded holes (20). A positioning screw (21) is inserted into one of the insertion ports (19), and the positioning screw (21) is threadedly connected to the threaded hole (20).
6. The uninterrupted water injection device for wrapping fermentation according to claim 1, characterized in that: The diversion pipe (2) includes a first vertical pipe (201), the bottom of the first vertical pipe (201) is fixedly connected to a first horizontal pipe (202), the two ends of the first horizontal pipe (202) are fixedly connected to two water spraying components (3) respectively, the top end of the first vertical pipe (201) is connected to a rotating connecting component, and the first vertical pipe (201) is rotatably connected to the mounting base (1) through a bearing.
7. The uninterrupted water injection device for wrapping fermentation according to claim 6, characterized in that: The rotary drive assembly includes a follower gear (4) and a motor (5). The follower gear (4) is fixedly sleeved on the surface of the first vertical tube (201). The motor (5) is fixedly mounted on the top of the mounting base (1). The output end of the motor (5) is fixedly connected to a drive gear (6), which meshes with the follower gear (4).
8. The uninterrupted water injection device for wrapping fermentation according to claim 6, characterized in that: The rotating connecting component includes a lower connecting pipe (8), which is fixedly connected to the top end of the first vertical pipe (201). A connecting ring (9) is fixedly connected to the top end of the lower connecting pipe (8). An annular sleeve (10) is sleeved on the surface of the connecting ring (9). An upper connecting pipe (11) is fixedly connected to the top end of the annular sleeve (10). The top end of the upper connecting pipe (11) is fixedly connected to the bottom opening of the liquid meter (7).