A modular pipe clamp structure

Abstract

The embodiment of the application provides a modular pipe clamp structure, which comprises a pipe installation module and a pipe clamp installation module; the pipe installation module is provided with a clamping part for clamping a pipe; the pipe installation module is provided with a first clamping part and a second clamping part which can be clamped with each other; the first clamping part and the second clamping part are respectively located on opposite sides of the pipe installation module; and the pipe installation module is clamped with the pipe clamp installation module. The application can reduce the number of molds and the time for incorrect installation of the pipe clamp.

Description

Technical Field

[0001] This application relates to the field of pipe clamp technology, and more particularly to a modular pipe clamp structure. Background Technology

[0002] Vehicles now involve an increasing number of fluid working media, such as hydraulic brake fluid, air suspension gas, and shock absorber fluid. These media need to circulate in different sealed chambers, leading to a proliferation of piping. This complexity and diversity of piping has also created installation challenges, giving rise to various types of pipe clamps.

[0003] Most existing pipe clamp products are molded with the installation and clamping parts as a single piece. When a layout requires more than one clamping part, or when the installation method changes from bolt installation to quick-connect hole installation, traditional pipe clamps require new molds to match the corresponding number of clamping parts and installation method, necessitating the creation of more molds. Furthermore, the wide variety of pipe clamp styles requires more classification and labeling during transportation, and during installation, it is more prone to incorrect installation, affecting assembly production efficiency. Therefore, designing modular pipe clamps to reduce the number of molds and minimize time wasted on incorrect installation is one of the most pressing problems to be solved in this field. Summary of the Invention

[0004] This application proposes a modular pipe clamp structure, which relates to the field of pipe clamp technology, and can reduce the number of molds and reduce the time of incorrect pipe clamp installation.

[0005] This application provides a modular pipe clamp structure, including a pipe installation module and a pipe clamp installation module; the pipe installation module has a clamping part for clamping the pipe; the pipe installation module is provided with a first snap-fit ​​part and a second snap-fit ​​part that can engage with each other; the first snap-fit ​​part and the second snap-fit ​​part are respectively located on opposite sides of the pipe installation module; the pipe installation module and the pipe clamp installation module are snap-fitted together.

[0006] Optionally, the first snap-fit ​​portion includes a first snap-fit ​​plate and a second snap-fit ​​plate. The first snap-fit ​​plate is fixedly connected to the pipeline installation module, and the second snap-fit ​​plate is fixedly connected to the side of the first snap-fit ​​plate away from the pipeline installation module. The first snap-fit ​​plate, the second snap-fit ​​plate, and the pipeline installation module form a first snap-fit ​​groove. The second snap-fit ​​portion includes a third snap-fit ​​plate and a fourth snap-fit ​​plate. The third snap-fit ​​plate is fixedly connected to the pipeline installation module, and the fourth snap-fit ​​plate is fixedly connected to the side of the third snap-fit ​​plate away from the pipeline installation module. The fourth snap-fit ​​plate, the third snap-fit ​​plate, and the pipeline installation module form a second snap-fit ​​groove. The second card plate can be engaged in the second card slot, and the fourth card plate can be engaged in the first card slot.

[0007] Optionally, there are multiple first card contacts, arranged side by side; the second card contacts correspond one-to-one with the first card contacts.

[0008] Optionally, the pipe clamp mounting module has a first snap-fit ​​part and a second snap-fit ​​part on opposite sides.

[0009] Optionally, the pipe clamp installation module has an installation buckle, and the pipe installation module has a third slot that engages with the installation buckle.

[0010] Optionally, the third slot is a T-shaped slot.

[0011] Optionally, the pipe clamp mounting module further includes a connecting post, a first cap, and a second cap; one end of the connecting post is fixedly connected to the mounting buckle, the first cap and the second cap are sleeved on the connecting post, the first cap is sleeved on the end of the connecting post near the mounting buckle, and the diameter of the first cap gradually increases in the direction away from the mounting buckle; the diameter of the second cap gradually increases in the direction near the mounting buckle.

[0012] Optionally, the diameter of the first cap is larger than the diameter of the second cap.

[0013] Optionally, there may be multiple second caps.

[0014] Optionally, the second cap has a notch.

[0015] This application sets up a pipe installation module and a pipe clamp installation module. On one side of the pipe installation module, a first snap-fit ​​part and a second snap-fit ​​part are respectively provided. The first snap-fit ​​part and the second snap-fit ​​part can snap together, thus setting the pipe installation module and the pipe clamp installation module to snap-fit. During use, multiple pipe installation modules can be connected in parallel through snap-fit ​​between the first snap-fit ​​part and the second snap-fit ​​part, thereby realizing the arrangement of multiple pipe clamps required.

[0016] This application reduces the number of molds required in the production process and reduces the time wasted due to incorrect pipe clamp installation by setting up pipe installation modules and pipe clamp installation modules. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this application, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this specification. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1This is a schematic diagram of the pipe installation module provided in an embodiment of this application; Figure 2 for Figure 1 The main view; Figure 3 This is a schematic diagram of the pipe clamp installation module provided in Embodiment 1 of this application; Figure 4 This is a schematic diagram of the pipe clamp mounting module provided in Embodiment 2 of this application; Figure 5 for Figure 4 The main view; Figure 6 This is a schematic diagram of the installation structure of the pipeline installation module and the pipe clamp installation module in Embodiment 1 of this application; Figure 7 This is a schematic diagram of the installation structure of the pipeline installation module and the pipe clamp installation module in Embodiment 2 of this application; Figure 8 This is a schematic diagram of the installation structure of multiple pipeline installation modules and one pipe clamp installation module in Embodiment 2 of this application; Figure 9 This is a partial structural diagram of the second snap-fit ​​part.

[0019] Explanation of reference numerals in the attached figures: 1-Pipeline installation module, 2-Pipe clamp installation module, 3-Clamping part, 4-First snap-fit ​​part, 5-Second snap-fit ​​part, 6-Third slot, 7-First plane, 8-Second plane, 9-Third plane, 10-Fourth plane, 11-Fifth plane, 12-Sixth plane, 13-First parting line, 14-Second parting line, 15-Seventh plane, 16-Eighth plane, 17-Ninth plane, 18-Third parting line; 21-Installation buckle, 22-First cap, 23-Second cap, 24-Notch; 41-First card plate, 42-Second card plate, 43-First card slot, 51-Third card plate, 52-Fourth card plate, 53-Second card slot. Detailed Implementation

[0020] To better understand the technical solutions in this specification, the embodiments of this application will be described in detail below with reference to the accompanying drawings.

[0021] It should be understood that the described embodiments are merely some, not all, of the embodiments in this specification. All other embodiments obtained by those skilled in the art based on the embodiments in this specification without inventive effort are within the scope of protection of this specification.

[0022] The terminology used in the embodiments of this application is for the purpose of describing particular embodiments only and is not intended to be limiting of this specification. The singular forms “a,” “the,” and “the” used in the embodiments of this application and the appended claims are also intended to include the plural forms unless the context clearly indicates otherwise.

[0023] The technical solutions protected by the embodiments of this application will be described in detail below with reference to the accompanying drawings.

[0024] Example 1: Please see Figures 1-3 and Figure 6 As shown, this application provides a modular pipe clamp structure, including a pipe installation module 1 and a pipe clamp installation module 2. The pipe installation module 1 has a clamping part 3 for clamping the pipe. The clamping part 3 can clamp the pipe onto the pipe installation module 1. The clamping part 3 can use existing clamping structures, as long as it can fix the pipe, or it can adopt a clamping structure such as... Figure 1 The structure in Figure 1 The clamping part 3 includes clamping plates arranged opposite each other, forming a clamping space between the two clamping plates to accommodate the pipes. One end of the clamping plate is fixedly connected to the pipe installation module 1, and the other end is bent inward, which refers to the bending of the clamping space between the two clamping plates. The pipe installation module 1 is provided with a first snap-fit ​​part 4 and a second snap-fit ​​part 5 that can be engaged with each other. The first snap-fit ​​part 4 and the second snap-fit ​​part 5 are respectively located on opposite sides of the pipe installation module 1. With this arrangement, the pipe installation module 1 can be connected in parallel through the snap-fit ​​of the first snap-fit ​​part 4 and the second snap-fit ​​part 5, thereby realizing the arrangement of the required multi-pipe clamps. The pipe installation module 1 and the clamp installation module 2 are snap-fitted together, which can realize the quick installation and replacement of the pipe installation module 1 and the clamp installation module 2.

[0025] The first latching part 4 includes a first latching plate 41 and a second latching plate 42. The first latching plate 41 is fixedly connected to the pipeline installation module 1, and the second latching plate 42 is fixedly connected to the side of the first latching plate 41 away from the pipeline installation module 1. The first latching plate 41, the second latching plate 42, and the pipeline installation module 1 form a first latching groove 43. The second latching part 5 includes a third latching plate 51 and a fourth latching plate 52. The third latching plate 51 is fixedly connected to the pipeline installation module 1, and the fourth latching plate 52 is fixedly connected to the side of the third latching plate 51 away from the pipeline installation module 1. The fourth latching plate 52, the third latching plate 51, and the pipeline installation module 1 form a second latching groove 53. The second card plate 42 can be engaged in the second card slot 53, and the fourth card plate 52 can be engaged in the first card slot 43. The second card plate 42 and the second card slot 53 are in an interference fit, and the fourth card plate 52 and the first card slot 43 are in an interference fit. There are multiple first card engaging parts 4, and the multiple first card engaging parts 4 are arranged side by side. The second card engaging parts 5 correspond one-to-one with the first card engaging parts 4.

[0026] The pipe clamp mounting module 2 has a first locking part 4 and a second locking part 5 on opposite sides. The pipe clamp mounting module 2 has bolt mounting holes, and is fixedly installed at the position where the pipe clamp is to be installed using bolts. For example, the pipe clamp mounting module 2 can be fixed to the vehicle body using bolts.

[0027] For a structural diagram showing the installation of pipe clamp mounting module 2 and pipe mounting module 1, please refer to [link / reference]. Figure 6 As shown. Adjustments can be made according to specific installation needs. When the pipe installation module 1 and the pipe clamp installation module 2 are used together, the second snap-fit ​​part 5 on the pipe installation module 1 can be snapped into the first snap-fit ​​part 4 on the pipe clamp installation module 2, or the first snap-fit ​​part 4 on the pipe installation module 1 can be snapped into the second snap-fit ​​part 5 on the pipe clamp installation module 2.

[0028] Example 2: The main difference between this embodiment and Embodiment 1 lies in the pipe clamp installation module 2. The following will only elaborate on the differences, while the similarities will not be repeated.

[0029] See Figures 1-2 , Figures 4-5 and Figures 7-8 As shown, the pipe clamp installation module 2 has a mounting buckle 21, and the pipe installation module 1 has a third groove 6 that engages with the mounting buckle 21. The third groove 6 is a T-shaped groove, and the cross-section of the mounting buckle 21 is also T-shaped. The mounting buckle 21 and the third groove 6 are interference-fitted. The pipe clamp installation module 2 also includes a connecting post, a first cap 22, and a second cap 23; one end of the connecting post is fixedly connected to the mounting buckle 21, and the first cap 22 and the second cap 23 are sleeved on the connecting post. The first cap 22 is sleeved on the end of the connecting post near the mounting buckle 21, and the diameter of the first cap 22 gradually increases in the direction away from the mounting buckle 21; the diameter of the second cap 23 gradually increases in the direction near the mounting buckle 21. The diameter of the first cap 22 is larger than the diameter of the second cap 23. There are multiple second caps 23. The second cap 23 has a notch 24. The pipe clamp installation module 2 engages with the installation point through the connecting post and the second caps 23 on it. For example, the pipe clamp mounting module 2 is connected to the vehicle body via a connecting post and a second cap 23.

[0030] like Figure 4 As shown, the pipe clamp mounting module 2 has a first parting line 13, a first plane 7, a second plane 8, a third plane 9, and a fourth plane 10. Figure 1As shown, the pipe installation module 1 has a second parting line 14, a fifth plane 11, and a sixth plane 12. The draft angle of the first parting line 13 is 0.5 degrees, that is, the included angle between the first plane 7 and the second plane 8 is 89.5 degrees. It cooperates with the fifth plane 11 and the sixth plane 12 of the pipe installation module 1 to achieve the locking function after engagement, preventing the pipe clamp installation module 2 from sliding out. That is, this structure not only realizes the installation function, but also meets the draft requirements of production.

[0031] like Figure 1 and Figure 9 As shown, the pipeline installation module 1 is provided with a seventh plane 15, an eighth plane 16, a third parting line 18, and a ninth plane 17. The outer angle between the seventh plane 15 and the eighth plane 16, and between the seventh plane 15 and the ninth plane 17, is 89.5°, which achieves both draft angle and interference fit, thus realizing the mutual locking of the pipeline installation module 1.

[0032] In actual use, you can choose to use pipe installation module 1 with pipe clamp installation module 2 in embodiment 1 or pipe installation module 1 with pipe clamp installation module 2 in embodiment 2 as needed.

[0033] This application has the following effects: I. Improve installation efficiency: 1. Simplified installation steps, Traditional integrated pipe clamp installation requires simultaneous consideration of securing the clamp to the pipe and the clamp's own installation position and method, making the process relatively complex. Modular design separates these two parts, allowing installers to first fix the clamp installation module in the designated position. This process is relatively independent and does not require simultaneous consideration of the pipe installation module's connection. Separate installation also avoids interference between the pipe and clamp during installation. In traditional installation, issues such as pipe bending, twisting, or inaccurate clamp positioning can affect each other, leading to installation failure or the need for repeated adjustments. Modular design allows installers to ensure the accurate fixation of the clamp before connecting the pipe, reducing such interference.

[0034] 2. Improve installation speed. With simplified installation steps and reduced interference, the modular design allows installers to quickly fix the pipe clamps and then focus on connecting the pipes, shortening the overall installation time and greatly improving project progress.

[0035] II. Reduce installation costs: 1. Reduce labor costs. Increased installation efficiency means fewer installers are needed to complete the same workload. This is because installers can perform the installation of pipe clamps and pipes more efficiently, reducing idle time or repetitive work caused by complex operations.

[0036] Furthermore, the simplified installation process reduces the skill requirements for installers. Traditional pipe clamp installation demands highly skilled and experienced installers to ensure proper clamp and pipe installation. Modular design, however, standardizes the installation process, allowing even newly trained workers to operate according to the modular method. This reduces reliance on highly skilled installers and further lowers labor costs.

[0037] 2. Reduce material waste. In traditional pipe clamp installation, because the clamp and pipe are installed as a single unit, improper installation or incorrect installation can lead to damage to either the clamp or the pipe, resulting in material waste. Modular design, by separating the installation and pipe components, allows installers to accurately install the clamp installation module first, ensuring its position and fixing method meet requirements, before connecting the pipes. This reduces the likelihood of damage to the clamp or pipe installation module due to improper installation, thus minimizing material waste.

[0038] III. Enhance the system's flexibility and maintainability: 1. Improved system flexibility The modular design allows for independent adjustment of the clamp installation module and the pipe installation module. In practical applications, if partial adjustments or modifications to the piping system are needed, such as adding a branch pipe or changing the pipe routing, the modular clamp design makes this easier. Installers only need to adjust the connection between the pipe section and the clamp, without having to reinstall the entire clamp system.

[0039] This design also allows for easy replacement of pipe clamps or pipes. If the pipe clamp mounting module is damaged, only the damaged part of the module needs to be replaced, rather than the entire module and pipe mounting module. Similarly, if the pipe mounting module needs to be replaced, it can be done without removing the pipe clamp mounting module. This flexibility allows the piping system to better adapt to different usage needs and environmental changes.

[0040] 2. Enhanced maintainability Modular design also brings significant convenience to the maintenance of piping systems. When problems arise with pipe installation modules or clamp installation modules, maintenance personnel can quickly locate the issue. If the problem lies with the clamp installation module, such as a loose mounting base, maintenance personnel can repair or reinforce the clamp installation module individually. If the problem is with the piping itself, such as a leak, the piping can also be repaired or replaced separately. For example, in a large ship's seawater cooling piping system, leaks may occur due to the corrosive effects of seawater. With a modular clamp design, maintenance personnel can quickly disassemble the piping section for repair without disassembling the entire clamp and piping system, greatly reducing maintenance time and workload.

[0041] Modular design also facilitates the inspection and cleaning of piping systems. In piping systems that require regular cleaning, such as delivery piping systems in food processing plants, pipe sections can be easily disassembled for cleaning, while the clamps can remain in place, improving the maintainability of the piping system.

[0042] IV. Improve system reliability: 1. Improve reliability By designing the pipe clamp installation section and the piping section separately, both parts can be optimized and their quality controlled independently. The pipe clamp installation section allows for more reliable fixing methods and materials, ensuring secure installation in the designated location. For example, in piping systems subjected to high pressure, such as high-pressure steam piping systems, the pipe clamp installation section can use high-strength bolts, with their load-bearing capacity fully considered in the design. Similarly, the piping section allows for the selection of appropriate materials and connection methods based on specific piping requirements, ensuring the piping's sealing and stability. This separate design and optimization approach makes the entire piping system more reliable.

[0043] Modular design can also reduce system failures caused by improper operation during installation. Because the installation steps are simpler, the probability of installers making mistakes is reduced, thereby decreasing the occurrence of pipe leaks, loose pipe clamps, and other malfunctions due to installation problems. For example, in the fire sprinkler systems of some large buildings, the installation quality of pipe clamps directly affects the system's reliability. Adopting a modular design can better ensure the installation quality of pipe clamps and pipes, improving system reliability.

[0044] V. Facilitates standardization and mass production: 1. Facilitates standardization. Modular design allows for the separate standardization of pipe clamp installation modules and pipe installation modules. For pipe clamp installation modules, standardized dimensions, fixing methods, and materials can be developed based on different application scenarios and installation requirements, ensuring compatibility between pipe clamp mounting bases from different manufacturers. Similarly, pipe installation modules can be customized with corresponding connection standards based on pipe dimensions, materials, pressure ratings, and other specifications. This standardized design makes the production of both pipe clamp and pipe installation modules more standardized and facilitates operation for installers.

[0045] 2. Facilitates mass production. Because pipe clamp installation modules and pipe installation modules can be designed and manufactured separately, they can be mass-produced according to different needs. For example, pipe clamp installation modules can be mass-produced according to their common design standards, reducing production costs. Similarly, pipe installation modules can be mass-produced according to different pipe diameters, materials, etc. This mass production method improves production efficiency, reduces production costs, and also ensures consistent product quality.

[0046] The above description is merely a preferred embodiment of this specification and is not intended to limit this specification. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this specification should be included within the scope of protection of this specification.

Claims

1. A modular pipe clamp structure, characterized in that, It includes a pipe installation module (1) and a pipe clamp installation module (2); the pipe installation module (1) has a clamping part (3) for clamping the pipe; the pipe installation module (1) is provided with a first snap-fit ​​part (4) and a second snap-fit ​​part (5) that can be engaged with each other; the first snap-fit ​​part (4) and the second snap-fit ​​part (5) are respectively located on opposite sides of the pipe installation module (1); the pipe installation module (1) is engaged with the pipe clamp installation module (2).

2. The modular pipe clamp structure according to claim 1, characterized in that, The first snap-fit ​​part (4) includes a first snap-fit ​​plate (41) and a second snap-fit ​​plate (42). The first snap-fit ​​plate (41) is fixedly connected to the pipeline installation module (1), and the second snap-fit ​​plate (42) is fixedly connected to the side of the first snap-fit ​​plate (41) away from the pipeline installation module (1). The first snap-fit ​​plate (41), the second snap-fit ​​plate (42), and the pipeline installation module (1) form a first snap-fit ​​groove (43). The second snap-fit ​​part (5) includes a third snap-fit ​​plate (51) and a fourth snap-fit ​​plate (52). The third snap-fit ​​plate (51) is fixedly connected to the pipeline installation module (1), and the fourth snap-fit ​​plate (52) is fixedly connected to the side of the third snap-fit ​​plate (51) away from the pipeline installation module (1). The fourth snap-fit ​​plate (52), the third snap-fit ​​plate (51), and the pipeline installation module (1) form a second snap-fit ​​groove (53). The second card plate (42) can be engaged in the second card slot (53), and the fourth card plate (52) can be engaged in the first card slot (43).

3. The modular pipe clamp structure according to claim 2, characterized in that, There are multiple first latching parts (4), and multiple first latching parts (4) are arranged side by side; the second latching parts (5) correspond one-to-one with the first latching parts (4).

4. The modular pipe clamp structure according to claim 1, characterized in that, The pipe clamp mounting module (2) has a first snap-fit ​​part (4) and a second snap-fit ​​part (5) on one opposite side.

5. The modular pipe clamp structure according to claim 1, characterized in that, The pipe clamp installation module (2) has an installation buckle (21), and the pipe installation module (1) has a third slot (6) that engages with the installation buckle (21).

6. The modular pipe clamp structure according to claim 5, characterized in that, The third slot (6) is a T-shaped slot.

7. The modular pipe clamp structure according to claim 5, characterized in that, The pipe clamp mounting module (2) further includes a connecting post, a first cap (22), and a second cap (23); one end of the connecting post is fixedly connected to the mounting buckle (21), the first cap (22) and the second cap (23) are sleeved on the connecting post, the first cap (22) is sleeved on the end of the connecting post near the mounting buckle (21), the diameter of the first cap (22) gradually increases in the direction away from the mounting buckle (21); the diameter of the second cap (23) gradually increases in the direction near the mounting buckle (21).

8. The modular pipe clamp structure according to claim 7, characterized in that, The diameter of the first cap (22) is greater than the diameter of the second cap (23).

9. The modular pipe clamp structure according to claim 7, characterized in that, The second cap (23) is multiple.

10. The modular pipe clamp structure according to claim 7, characterized in that, The second cap (23) has a notch (24).

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