High-efficiency stirring reaction kettle for chemical production

CN224865447UActive Publication Date: 2026-10-20HUIZHOU XINSAIER IND CO LTD
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Patent Information

Application Number
CN202522498014.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-25
Publication Date
2026-10-20
Estimated Expiration
2035-11-25

AI Technical Summary

Technical Problem

[0005]本实用新型的目的在于提供一种化工生产用高效搅拌反应釜,以解决上述背景技术中提出在工作过程中,不方便进行充分搅拌,容易造成材料的混合反应速度较低,影响化学反应效果,且仅通过搅拌在一些需要充气或者其他反应时,难以混合气体进行反应工作的问题

Benefits of technology

1.该化工生产用高效搅拌反应釜,设置有反应罐和反应罐组装的盖体,用于密封反应使用,转轴安装的搅拌轴组装的搅拌件,控制化学反应过程中的搅拌效果,搅拌件安装的分流件和内置的孔槽,可提高反应速度,将化学材料进行充分打散和反应,以及通过转盘组装的伸缩杆连接的伸缩组件,根据化学反应需求进行均匀输送气体进行反应,在不需要时,通过惰性气体提高化学材料的反应效果。

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Abstract

The utility model discloses a kind of high-efficiency stirring reaction kettles for chemical production, reaction tank and the cover body assembled on reaction tank upper surface are provided;It includes: rotating shaft, rotate in the inner surface downside of the cover body, and the lower surface of rotating shaft is equipped with stirring shaft, and the outer surface of stirring shaft is equipped with stirring part, while the outer surface of stirring part is equipped with shunt piece.The high-efficiency stirring reaction kettle for chemical production is provided with reaction tank and the cover body assembled by reaction tank, for sealing reaction use, the stirring effect in the chemical reaction process is controlled by the stirring part assembled by the stirring shaft installed by rotating shaft, the shunt piece and the hole groove built-in installed by stirring part, can improve reaction speed, fully disperse and react chemical material, and by the telescopic component connected by telescopic rod assembled by rotating disc, according to the reaction requirement of chemical reaction, uniform gas is transported to react, when not needed, by inert gas, the reaction effect of chemical material is improved.
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Description

Technical Field

[0001] This utility model relates to the field of chemical production technology, specifically to a high-efficiency stirred reaction vessel for chemical production. Background Technology

[0002] In chemical production, precise control of parameters such as stirring, temperature, and pressure is used to ensure the full reaction of chemical materials. Reactors are used to improve reaction efficiency and increase work efficiency. However, in practice, stirring alone is insufficient to improve work efficiency and can negatively impact chemical reaction efficiency.

[0003] To overcome the above-mentioned defects, the prior art (Chinese patent application with application number CN202121939982.2 and application date of 2021-08-18) provides a stirred chemical reactor in which the stirring motor stirs the chemical raw materials through the stirring shaft, so that the centrifugal vortex fluid of the chemical raw materials at the bottom impacts the crushing device, which breaks up the agglomerated chemical raw materials. Compared with the existing structure, it not only facilitates the stirring and mixing of chemical raw materials, but also facilitates the crushing of the agglomerated chemical raw materials at the bottom, thereby improving the reaction efficiency. While existing technologies can complete chemical reactions, it is inconvenient to fully stir them during operation, which can easily lead to a low mixing reaction rate of materials and affect the chemical reaction effect. Furthermore, stirring alone is insufficient for mixing gases to carry out the reaction when aeration or other reactions are required.

[0004] To address the aforementioned issues, there is an urgent need for innovative designs based on existing high-efficiency stirred reactors used in chemical production. Utility Model Content

[0005] The purpose of this invention is to provide a high-efficiency stirred reactor for chemical production, in order to solve the problems mentioned in the background art, such as the inconvenience of sufficient stirring during operation, which easily leads to a low mixing reaction rate of materials, affecting the chemical reaction effect, and the difficulty in mixing gases for reaction work when gasification or other reactions are required, simply by stirring.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency stirred reactor for chemical production, comprising a reaction vessel and a cover assembled on the upper surface of the reaction vessel; including: a rotating shaft, rotating on the lower side of the inner surface of the cover, with a stirring shaft mounted on the lower surface of the rotating shaft, and a stirring element mounted on the outer surface of the stirring shaft, while a flow divider is mounted on the outer surface of the stirring element, and a through hole is opened on the inner surface of the stirring shaft, and a bottom rod is mounted on the outer surface of the rotating shaft, while a diagonal brace is obliquely mounted between the bottom rod and the rotating shaft, and a turntable is mounted on the upper side of the outer surface of the rotating shaft, and the turntable is connected to a telescopic component through a compression telescopic mechanism, while the telescopic component is connected to an external ring through an alternating ventilation mechanism, and an exhaust pipe is mounted on the upper surface of the cover.

[0007] Preferably, the cover body forms a coaxial rotating structure with the stirring shaft via a rotating shaft, and the rotating shaft, stirring shaft and stirring component form an integrated structure. The stirring component and the flow divider are embedded in the outer surface of the mixture, and the stirring shaft, bottom rod and diagonal brace form an integrated structure.

[0008] Preferably, the extrusion telescopic mechanism further includes a groove formed on the outer surface of the turntable, and a slider is slidably connected to the outer surface of the groove. A telescopic rod is installed on the outer surface of the slider, and an extrusion plate is installed on the outer surface of the telescopic rod. The telescopic rod and the extrusion plate are slidably connected to a telescopic assembly, and the telescopic assembly is installed on the inner surface of the cover.

[0009] Preferably, the turntable and the rotating shaft form an integrated structure, and the turntable forms a limiting sliding structure with the slider through the sliding groove, and the slider and the telescopic rod form an integrated structure, while the telescopic rod is embedded in the outer surface of the extrusion plate.

[0010] Preferably, the extrusion plate and the telescopic component form a sliding extrusion structure, and the telescopic component is symmetrically embedded in the inner surface of the cover.

[0011] Preferably, the alternating ventilation mechanism further includes an air inlet pipe installed on the upper surface of the telescopic component, and an air outlet pipe installed on the lower surface of the telescopic component. An outer ring is installed on the outer surface of the air outlet pipe, and a support rod is installed on the outer surface of the outer ring. The support rod is positioned and installed on the inner surface of the cover. An inner ring is rotatably connected to the inner surface of the outer ring, and the inner ring is installed on the stirring shaft. An air delivery groove is opened on the upper side of the stirring shaft, and the air delivery groove is nested with the outer ring. An exhaust pipe is installed on the upper surface of the cover.

[0012] Preferably, the telescopic component forms an integrated structure with the air inlet pipe and the air outlet pipe, and the air outlet pipe is embedded in the outer surface of the outer ring. The outer ring is positioned and rotated with the stirring shaft through the inner ring, while the stirring shaft forms a ventilation structure with the air outlet pipe through the air delivery groove.

[0013] Compared with the prior art, the beneficial effects of this utility model are: 1. This high-efficiency stirred reactor for chemical production is equipped with a reaction vessel and a lid assembled from the reaction vessel for sealing the reaction. A stirring shaft assembled with a rotating shaft controls the stirring effect during the chemical reaction process. A flow divider and built-in slots installed on the stirring component can improve the reaction speed, fully disperse and react the chemical materials, and a telescopic component connected to a telescopic rod assembled with a turntable can uniformly deliver gas for the reaction according to the chemical reaction requirements. When not needed, an inert gas can be used to enhance the reaction effect of the chemical materials.

[0014] 2. This high-efficiency stirred reactor for chemical production is equipped with a compression and telescopic mechanism. By rotating the turntable, the sliding between the slide groove and the slider is controlled to limit the sliding. This controls the telescopic rod installed on the slider and the assembled compression plate to slide within the telescopic assembly, thereby limiting the telescopic compression and conveying of gas. Furthermore, the stability of gas delivery is controlled by the symmetrically assembled telescopic assembly.

[0015] 3. This high-efficiency stirred reactor for chemical production is equipped with an alternating ventilation mechanism. This mechanism facilitates the control of gas entry into the stirring shaft through the coordinated operation of the inlet and outlet pipes, which are installed with symmetrical telescopic components. This controls the stability of gas delivery. Furthermore, the gas is delivered through the outer and inner rings without affecting rotation. Additionally, the gas delivery channel, in conjunction with the outlet pipe installed on the outer ring, allows for ventilation. One-way valves installed on both the inlet and outlet pipes further enhance the stability of gas intake and exhaust. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the reaction vessel of this utility model; Figure 2 This is a half-section three-dimensional structural diagram of the reaction vessel of this utility model; Figure 3 This is a three-dimensional structural diagram of the stirring component of this utility model; Figure 4 This utility model Figure 3 Enlarged 3D structural diagram at point A in the middle; Figure 5 This is a partial cross-sectional three-dimensional structural diagram of the turntable of this utility model; Figure 6 This is a partial cross-sectional three-dimensional structural schematic diagram of the gas delivery channel of this utility model.

[0017] In the diagram: 1. Reaction vessel; 2. Cover; 3. Rotating shaft; 4. Stirring component; 5. Flow divider; 6. Stirring shaft; 7. Through hole; 8. Base rod; 9. Diagonal brace; 10. Turntable; 11. Slide groove; 12. Sliding block; 13. Telescopic rod; 14. Extrusion plate; 15. Telescopic assembly; 16. Inlet pipe; 17. Outlet pipe; 18. External ring; 19. Support rod; 20. Internal ring; 21. Gas delivery channel; 22. Exhaust pipe. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figures 1-6 The present invention provides the following technical solution: a high-efficiency stirred reaction vessel for chemical production, which is provided with a reaction vessel 1 and a cover 2 assembled on the upper surface of the reaction vessel 1.

[0020] Example 1: As Figures 1-6 The present invention provides the following technical solution: a high-efficiency stirred reactor for chemical production, comprising: a rotating shaft 3, rotating on the lower side of the inner surface of the cover 2, and a stirring shaft 6 installed on the lower surface of the rotating shaft 3, and a stirring element 4 installed on the outer surface of the stirring shaft 6, and a flow divider 5 installed on the outer surface of the stirring element 4, and a through hole 7 opened on the inner surface of the stirring shaft 6, and a bottom rod 8 installed on the outer surface of the rotating shaft 3, and a diagonal brace 9 installed obliquely between the bottom rod 8 and the rotating shaft 3, and a turntable 10 installed on the upper side of the outer surface of the rotating shaft 3, and the turntable 10 is connected to a telescopic component 15 through a compression telescopic mechanism, and the telescopic component 15 is connected to an external ring 18 through an alternating ventilation mechanism, and an exhaust pipe 22 is installed on the upper surface of the cover 2.

[0021] During use, the stability of chemical material delivery is controlled through the feed inlet on the cover 2 assembled in the reaction vessel 1. The motor installed on the cover 2 drives the rotating shaft 3 assembled on the output shaft to rotate, thereby controlling the coaxial rotation of the stirring shaft 6 installed on the rotating shaft 3. The flow divider 5 assembled on the stirring component 4 installed on the stirring shaft 6 can divert and fully stir the incoming chemical material. The holes in the stirring component 4 can improve the diversion reaction effect and increase the dispersion effect. When the stirring shaft 6 passes through, the diagonal brace 9 installed on the bottom rod 8 can improve the stability of the bottom rod 8 assembly and prevent the accumulation at the bottom of the reaction vessel 1, so as to ensure full reaction. In conjunction with the rotation of the rotating shaft 3, the position of the extrusion plate 14 of the turntable 10 is adjusted, thereby controlling the gas delivery effect. In conjunction with the external ring 18 connected to the telescopic component 15, the gas is delivered to the gas delivery trough 21, and then vented through the through hole 7 opened on the stirring shaft 6 to improve the chemical reaction effect. Different gases can be delivered according to the chemical reaction requirements, and when the chemical reaction is not required, inert gas can be introduced to improve the reaction effect.

[0022] Example 2: Figures 1-4The technical solution shown, based on Embodiment 1, further discloses increasing the stirring effect through diversion and further increasing the reaction effect through a compression and telescopic mechanism. This solves the problem that during operation, it is inconvenient to perform thorough stirring, which easily leads to a low mixing reaction rate and affects the chemical reaction effect. The specific details are as follows: The cover 2 forms a coaxial rotating structure with the stirring shaft 6 via the rotating shaft 3, and the rotating shaft 3, stirring shaft 6, and stirring component 4 form an integrated structure. The stirring component 4 is embedded in the outer surface of the diversion component 5, while the stirring shaft 6, bottom rod 8, and diagonal brace 9 form an integrated structure. Figure 3 and Figure 4 As shown, the extrusion telescopic mechanism also includes a groove 11 formed on the outer surface of the turntable 10, and a slider 12 is slidably connected to the outer surface of the groove 11. A telescopic rod 13 is mounted on the outer surface of the slider 12, and an extrusion plate 14 is mounted on the outer surface of the telescopic rod 13. A telescopic assembly 15 is slidably connected to the telescopic rod 13 and the extrusion plate 14, and the telescopic assembly 15 is mounted on the inner surface of the cover 2. Figure 3 and Figure 4 As shown, the turntable 10 and the rotating shaft 3 form an integrated structure, and the turntable 10 and the slider 12 form a limiting sliding structure through the slide groove 11. The slider 12 and the telescopic rod 13 form an integrated structure, and the telescopic rod 13 is embedded in the outer surface of the extrusion plate 14. Figure 3 and Figure 4 As shown, the extrusion plate 14 and the telescopic component 15 constitute a sliding extrusion structure, and the telescopic component 15 is symmetrically embedded in the inner surface of the cover 2.

[0023] In use, the stirring component 4 and the flow divider 5 installed on the stirring shaft 6 assembled by the rotating shaft 3 are used for full stirring. When the rotating shaft 3 rotates, the rotation of the turntable 10 controls the sliding groove 11 and the slider 12 to slide and squeeze. The sliding adjustment slider 12 is installed on the telescopic rod 13 and the extrusion plate 14 installed on the telescopic rod 13 slides and limits the sliding on the inner surface of the telescopic assembly 15, thereby controlling the telescopic assembly 15 to carry in and out of gas, thereby controlling the stability of gas delivery.

[0024] Example 3: Figure 5 and Figure 6The technical solution shown, based on Embodiment 2, further discloses the ability to introduce different gases as needed to enhance the reaction effect. This solves the problem that it is difficult to mix gases for reaction when gasification or other reactions are required by stirring alone. The specific details are as follows: The alternating ventilation mechanism also includes an inlet pipe 16 mounted on the upper surface of the telescopic component 15, and an outlet pipe 17 mounted on the lower surface of the telescopic component 15. An outer ring 18 is mounted on the outer surface of the outlet pipe 17, and a support rod 19 is mounted on the outer surface of the outer ring 18. The support rod 19 is positioned and mounted on the inner surface of the cover 2. An inner ring 20 is rotatably connected to the inner surface of the outer ring 18 and is mounted on the stirring shaft 6. A gas delivery groove 21 is opened on the upper side of the stirring shaft 6, and the gas delivery groove 21 is nested with the outer ring 18. An exhaust pipe 22 is mounted on the upper surface of the cover 2. Figure 5 and Figure 6 As shown, the telescopic component 15, the air inlet pipe 16, and the air outlet pipe 17 form an integrated structure. The air outlet pipe 17 is embedded in the outer surface of the outer ring 18. The outer ring 18 is positioned and rotated with the stirring shaft 6 through the inner ring 20. At the same time, the stirring shaft 6 is connected to the air outlet pipe 17 through the air delivery groove 21 to form a ventilation structure.

[0025] When the extrusion plate 14 installed on the telescopic rod 13 slides inside the telescopic assembly 15, the control gas enters through the inlet pipe 16 and exits through the outlet pipe 17 installed on the lower side of the telescopic assembly 15. The gas is then vented through the outer ring 18 installed on the outlet pipe 17 and transported to the stirring shaft 6 of the outer ring 18. The gas is then stably output to the reaction vessel 1 through the through hole 7 opened on the stirring shaft 6. The stirring shaft 6 installed on the rotating shaft 3 needs to rotate. To prevent affecting the normal rotation of the stirring shaft 6, the gas delivery groove 21 opened on the stirring shaft 6 and the nesting between the inner ring 20 installed on the stirring shaft 6 and the outer ring 18, along with the support rod 19 installed on the outer ring 18, are stably assembled on the lower side of the cover body 2. This controls the stability of the outer ring 18 and the gas delivery, increases the chemical reaction effect, and controls the reaction vessel to carry out efficient stirring reaction.

[0026] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency stirred reactor for chemical production, comprising a reaction vessel (1) and a cover (2) assembled on the upper surface of the reaction vessel (1). Its features are, include: A rotating shaft (3) rotates on the lower side of the inner surface of the cover (2), and a stirring shaft (6) is installed on the lower surface of the rotating shaft (3). A stirring component (4) is installed on the outer surface of the stirring shaft (6), and a flow divider (5) is installed on the outer surface of the stirring component (4). A through hole (7) is opened on the inner surface of the stirring shaft (6), and a bottom rod (8) is installed on the outer surface of the rotating shaft (3). An inclined brace (9) is installed between the bottom rod (8) and the rotating shaft (3). A turntable (10) is installed on the upper side of the outer surface of the rotating shaft (3), and a telescopic component (15) is connected to the turntable (10) through a compression telescopic mechanism. An external ring (18) is connected to the telescopic component (15) through an alternating ventilation mechanism. An exhaust pipe (22) is installed on the upper surface of the cover (2).

2. The high-efficiency stirred reactor for chemical production according to claim 1, characterized in that: The cover (2) forms a coaxial rotating structure with the stirring shaft (6) via the rotating shaft (3), and the rotating shaft (3), the stirring shaft (6) and the stirring component (4) form an integrated structure. The stirring component (4) and the flow divider (5) are embedded in the outer surface of the stirring component (4), and the stirring shaft (6), the bottom rod (8) and the diagonal brace (9) form an integrated structure.

3. The high-efficiency stirred reactor for chemical production according to claim 1, characterized in that: The extrusion telescopic mechanism also includes a groove (11) opened on the outer surface of the turntable (10), and a slider (12) is slidably connected to the outer surface of the groove (11), and a telescopic rod (13) is installed on the outer surface of the slider (12). At the same time, an extrusion plate (14) is installed on the outer surface of the telescopic rod (13), and a telescopic assembly (15) is slidably connected to the telescopic rod (13) and the extrusion plate (14), and the telescopic assembly (15) is installed on the inner surface of the cover (2).

4. The high-efficiency stirred reactor for chemical production according to claim 3, characterized in that: The turntable (10) and the rotating shaft (3) form an integrated structure, and the turntable (10) and the slider (12) form a limiting sliding structure through the sliding groove (11), and the slider (12) and the telescopic rod (13) form an integrated structure. At the same time, the telescopic rod (13) and the extrusion plate (14) are embedded and installed on the outer surface.

5. The high-efficiency stirred reactor for chemical production according to claim 3, characterized in that: The extrusion plate (14) and the telescopic component (15) form a sliding extrusion structure, and the telescopic component (15) and the inner surface of the cover (2) are symmetrically embedded and installed.

6. The high-efficiency stirred reactor for chemical production according to claim 1, characterized in that: The alternating ventilation mechanism also includes an air inlet pipe (16) installed on the upper surface of the telescopic component (15), and an air outlet pipe (17) installed on the lower surface of the telescopic component (15). An outer ring (18) is installed on the outer surface of the air outlet pipe (17), and a support rod (19) is installed on the outer surface of the outer ring (18). The support rod (19) is positioned and installed on the inner surface of the cover (2). An inner ring (20) is rotatably connected to the inner surface of the outer ring (18), and the inner ring (20) is installed on the stirring shaft (6). An air delivery groove (21) is opened on the upper side of the stirring shaft (6), and the air delivery groove (21) is nested with the outer ring (18). An exhaust pipe (22) is installed on the upper surface of the cover (2).

7. The high-efficiency stirred reactor for chemical production according to claim 6, characterized in that: The telescopic component (15) forms an integrated structure with the air inlet pipe (16) and the air outlet pipe (17). The air outlet pipe (17) is embedded in the outer surface of the outer ring (18). The outer ring (18) forms a positioning rotation with the stirring shaft (6) through the inner ring (20). At the same time, the stirring shaft (6) forms a ventilation structure with the air outlet pipe (17) through the air delivery groove (21).

Citation Information

Patent Citations

  • Stirring type chemical reaction kettle

    CN216063037U